EP1923223A1 - Procédé de fabrication de feuilles décoratives - Google Patents

Procédé de fabrication de feuilles décoratives Download PDF

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Publication number
EP1923223A1
EP1923223A1 EP07016957A EP07016957A EP1923223A1 EP 1923223 A1 EP1923223 A1 EP 1923223A1 EP 07016957 A EP07016957 A EP 07016957A EP 07016957 A EP07016957 A EP 07016957A EP 1923223 A1 EP1923223 A1 EP 1923223A1
Authority
EP
European Patent Office
Prior art keywords
printing
ink
film
inkjet printer
color
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07016957A
Other languages
German (de)
English (en)
Other versions
EP1923223B1 (fr
Inventor
Kurt Wallerstorfer
Stefan Strunck
Paul Dr. Hartmann
Horst Pachowiak
Nicole Böhm
Galip Dr. Özbas
Reiner Dr. Lankat
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Impress Decor GmbH
Original Assignee
Impress Decor GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Impress Decor GmbH filed Critical Impress Decor GmbH
Publication of EP1923223A1 publication Critical patent/EP1923223A1/fr
Application granted granted Critical
Publication of EP1923223B1 publication Critical patent/EP1923223B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
    • B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/0057—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material where an intermediate transfer member receives the ink before transferring it on the printing material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
    • B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
    • B41M5/0256—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet the transferable ink pattern being obtained by means of a computer driven printer, e.g. an ink jet or laser printer, or by electrographic means

Definitions

  • the invention relates to a method for producing decorative films according to the preamble of claim 1. It also relates to the use of the decorative films thus produced.
  • the same decorative film must be produced on the one hand by gravure in large quantities, on the other hand, but also in small quantities.
  • a table top for the surface of the table top
  • the initial cost of gravure printing are too high and expensive (engraving of the cylinder, etc.).
  • the printheads of the inkjet printer must be arranged as close as possible to the paper to be printed, so that the ink droplets impinge on the paper as accurately as possible.
  • Digital printing usually uses four printheads, three for the primary colors yellow, cyan, and magenta, and one for black.
  • the absorbent sheet is wetted with drops of paint from the first printhead, there is a risk of it becoming distorted by the moisture of the drops before being printed with the last printhead.
  • This warping is particularly noticeable when using absorbent decorative papers which are later soaked in melamine resin or other resin blends.
  • the papers have a high capillarity as a prerequisite for absorbing the corresponding resins. Due to the warping of the paper, however, the drops of color from the print heads no longer strike the intended places, which may, for example, result in a clearly visible line for the human eye.
  • the primary colors do not mix so perfectly if the color drops are not positioned exactly to each other, which can cause unwanted color shifts.
  • the appearance of the gravure printed film and the printed with digital printing film may not or only slightly differ from one and the same light source, but large deviations occur in another light source, such as artificial light against daylight.
  • the ink is discharged from the ink jet printer at a very high speed of e.g. 6 m / s, so that it penetrates deep into the porous film. Through the capillary forces it is then sucked from the inside of the film to the surface. Not all fibers lying on the surface are wetted with paint on the visible side, which results in a gray haze and / or too low a color intensity.
  • an inkjet printer can hardly produce decorative prints that have the same appearance as when produced by gravure printing or printed with other printing decor decorative prints.
  • the object of the invention is therefore to obtain by digital printing printed decorative films with maximum similarity to those that have been printed in gravure or in another process.
  • the absorbent sheet or film-like substrate is not printed directly with the inkjet printer, but a rotating, endless color carrier is used, which is printed with the inkjet printer and then transfers the color to the film-shaped substrate.
  • the ink carrier is thus inked by the printheads of the inkjet printer ink droplets and then outputs the ink to the film-shaped substrate.
  • Such printing devices are known per se (cf. DE 102 45 066 A1 ). It is surprising, however, that they can be used to produce decorative films which, in contrast to decorative films printed with a conventional inkjet printer, in which the ink droplets impinge directly on the printing material, have an appearance similar to that of the human eye of decorative films Gravure printing is made, indistinguishable.
  • the absorbent sheet-like printing material is preferably supplied from a supply roll.
  • the absorbent sheet-like substrate can, for. As paper, cardboard or resin impregnated paper or cardboard.
  • an unimpregnated paper in particular decor paper, or pre-impregnated paper (pre-impregnate) is preferably used.
  • the printed decor paper will normally be used by the user impregnated with melamine and applied to the surface of the object to be provided with it.
  • printed decorative paper and printed decorative film can be produced.
  • the printed decorative paper is unimpregnated paper that is impregnated after printing with resin, in particular melamine resin to melamine laminate or with resin mixtures and can then be painted to form a finish film.
  • prepreg paper may be printed and subsequently painted to form a finish film.
  • the ink droplets are no longer fired directly from the print heads onto the paper but onto the ink carrier, the printed film also has no gray haze and / or no color shift.
  • the airspeed of the paint drops may be as usual e.g. 3 to 10 m / s.
  • the printheads of the inkjet printer with a very short distance of z. B. 1 mm or less are arranged by the color carrier, since neither dusty paper, nor waves of paper require a greater distance required.
  • a line or other unwanted color effects are avoided, as well as contamination of the printheads through paper dust. Due to the small distance between the printheads of the ink carrier also an exact positioning of the color print applied by the respective print head on the ink carrier is possible.
  • a decorative film which has virtually no color deviations from a same produced by another printing process, especially gravure decorative printing. It is thus possible to fire the color drops exactly and reproducibly one above the other, side by side or in one another with the print heads on the color carrier. This can z. B. a hue can be made exactly and reproducibly.
  • the hue of the mixed colors can be changed only by the order of printing, ie, when, for example, cyan and yellow printed on each other, only two green hues are possible, namely on the one hand printed on yellow Cyan and yellow printed on cyan on the other hand, the green color of cyan and yellow can be changed arbitrarily according to the invention by appropriate placement and size of the cyan and yellow drops on the color carrier.
  • the ink jet printer has at least one, but preferably at least three print heads each containing one of the three primary multicolor printing colors yellow, cyan or magenta. Also, another printhead may be provided which contains black color.
  • pre-inked substrates on a case-by-case basis in order to achieve the required depth effect of the décor.
  • Pre-inking not only saves costly digital ink, but can also be colored with pigments, particularly natural color pigments (e.g., iron oxide), which can not be used in known digital printing processes.
  • Each printhead may have only a limited number of nozzle openings, the z. B. can be controlled with a PC. If only one such printhead is used, but one wants to print wide webs, such a printhead must be moved across the width of the substrate web to print one line, thereby significantly reducing the printing speed.
  • the z. B. can be selectively controlled by a PC with the inkjet printer, so that can form over the width of the printing substrate extending line of drops of ink on the ink carrier. This is the Printing speed at such in-line printing, where the entire line is printed at once, essentially only dependent on the drop-fire speed, so that the printing speed can be significantly increased.
  • premixed inks are also used in gravure printing
  • printheads with premixed colors are preferred per se in the production of decors in order to achieve the same color effect.
  • the printheads when using pre-mixed colors, the printheads must be cleaned each time a different decor is to be printed.
  • dissimilar wood decals e.g., a company logo.
  • binary print heads or gray scale print heads can be used.
  • a piezo element is provided per nozzle opening, which is driven by a PC or the like device.
  • the drop size can only be controlled with 0 or 100% can, the grayscale print head, the size of the respective drops, for example, between 4 and 50 picoliters adjustable.
  • grayscale can be achieved, depending on whether only one drop or several drops are shot at a point on the color carrier.
  • the inkjet printer is provided with a drive of the ink carrier, such as a stepper motor, which is controlled such that the circulation of the ink carrier is interrupted for different lengths depending on the gray level. It is also possible, in the case of a gray level printer, to reduce the possible drop size by e.g. half, to increase the feed of the film.
  • the ink carrier preferably has a surface of rubber or a rubber-elastic material, which is printed with the inkjet printer.
  • the surface may be smooth or structured and / or provided with a coating, such as a nano-coating to z. B. to influence the surface tension and thus the size of the ink drops deposited on the ink carrier.
  • each step in which the color carrier is driven by the stepping motor corresponds to the distance between two lines which are printed with the print heads on the color carrier.
  • the line spacing is as long as the distance of the nozzle openings of the print head from one another, so that a grid of square-shaped dots is formed for depositing the color drops on the color carrier.
  • the circulating, endless color carrier may be formed as a roller or as an endless belt.
  • each print head can be associated with a roller or an endless belt, which is printed by the print head with the relevant color, wherein the ink is successively transferred from the rollers to the printing material.
  • only one roller may be provided for two, more or all print heads.
  • the printheads must be aligned exactly radially.
  • the print heads are preferably aligned perpendicular to the upper run of the endless belt, ie parallel to each other, which may be easier than the exact radial alignment of the print heads in a roller.
  • a vibration device can be provided for mixing the color drops which are respectively emitted by the print heads of the inkjet printer on the color carrier.
  • the vibration device can be driven by an ultrasonic generator, for example.
  • an image processing device such as a camera can be provided, which accurately detects the point at which the ink droplet has been stored.
  • a deviation of the deposited ink droplet from the predetermined location of the respective printhead is readjusted automatically, for example, characterized in that the Printhead concerned fires the drop of paint sooner or later.
  • the camera can z. B. be formed over the width of the ink carrier away slidably.
  • Grayscale printers are particularly suitable for adjustment with the image-processing device, since they allow a correspondingly precise adjustment by dispensing very small drops.
  • the inkjet printer is preferably controlled so as to emit a drop of paint through these orifices at predetermined intervals.
  • Such z. B. every 10 to 60 minutes of fired paint drops has no effect on the appearance of the decor.
  • the ink jet printer according to the invention is preferably designed controllable so that jagged edges are formed when stopping the ink carrier and subsequent restart on the film-shaped substrate, which engage complementary, whereby a straight line, which is immediately perceived by the human eye, is avoided.
  • the serrated edges are preferably jagged irregular. That is, the prongs have a different width, length and / or shape.
  • the ink droplets remaining on the ink carrier must still be transferred.
  • the initial section of the roller is unrolled with the remaining drops of paint on the paper. So that the ink carrier can be moved back to the starting position, according to the invention the drive of the ink carrier can be switched to reverse operation.
  • the ink carrier is preferably heatable.
  • the viscosity of the ink droplets on the ink carrier can be controlled, decreasing with a short low heating and increasing with prolonged heating to a higher temperature by evaporation of the solvent of the ink.
  • a drying path for the ink on the ink carrier is preferably provided on the ink carrier, which is formed by the fact that between the direction of rotation of the ink carrier last printhead on the one hand and the ink transfer point of the ink carrier on the film-shaped On the other hand, a printing material accordingly large distance is provided.
  • This drying section can z. B. be at least a quarter of the circumference of the roller. Also, at least one drying device (eg infrared radiator) may be mounted on this route.
  • a device for forming a predetermined atmosphere in the region of the ink carrier between the print head (s) and the ink transfer point can be provided on the printing substrate. Even so, the process of drying the ink drops on the ink carrier and thus the viscosity of the drop of paint can be controlled during the transfer to the substrate.
  • the given atmosphere can be moving air, so the device can be a fan. Also, the atmosphere may be formed, for example, by air of high or low humidity.
  • the device according to the invention can also have a cleaning device for the ink carrier.
  • a dirt-absorbing roller can roll on the ink carrier, which dips into a cleaning liquid.
  • a cleaning roller may be provided for cleaning the printheads, which corresponds to the size and optionally the shape of the pressure roller and can be pivoted or moved in the position of the pressure roller.
  • a further roller which can be swiveled or brought into the position of the ink carrier in accordance with the shape and size of the pressure roller, can be provided for closing the print heads. This ensures that a longer downtime of the printing unit leads to no drying of the printheads.
  • a roll with a film-shaped printing material for a proof print can be introduced.
  • an optical device such as a microscope, a stroboscope and / or a magnifying glass can be provided.
  • paper is fed as an absorbent film-shaped printing material 1 in the direction of the arrow 2 to the lower end of three printing rollers 3, 4, 5.
  • a print head 6, 7, 8 of an ink jet printer is radially aligned.
  • the print heads 6, 7, 8 fire paint drops 10, 11, 12 on the printing rollers 3, 4, 5 at a speed of e.g. 6 m / s from.
  • the printheads 6, 7, 8 contain the multicolor primary colors yellow, cyan and magenta, respectively, so that the printing rollers 3, 4, 5 are printed with yellow, cyan or magenta ink drops 10, 11, 12, respectively, from the printing rollers 3, 4, 5 are transferred to the carrier paper 1, wherein the pressure rollers 3, 4, 5 rotate at the same speed in the direction of arrow 9.
  • the print heads 6, 7, 8 may also contain, for example, premixed inks.
  • four printing heads 14, 15, 16, 17 are radially aligned on the pressure roller 13.
  • the printheads 14, 15, 16 include the multicolor primary, yellow, cyan, and magenta colors
  • the printhead 17 contains black color. Thereby, mixed color drops 18 of these colors can be formed on the pressure roller 13.
  • the peripheral portion A of the roller 13 between the last in the circumferential direction 10 print head 16 and the ink transfer point 20 on the paper to be printed 1 forms a drying section to increase the viscosity of the ink drops 18th
  • the device according to FIG. 2 additionally has a pre-drier 21 on the drying section A and, in addition, a camera 22 as an image-processing device. Furthermore, a cleaning roller 23 settles on the roller 13.
  • a roller for cleaning the print heads 14 to 17 or a roller for closing the print heads 14 to 17 can be pivoted.
  • an endless belt 25 is provided as a color carrier, which rotates about two rollers 26, 27, of which at least one is driven.
  • the four printheads 14 to 17 arranged in parallel are aligned perpendicular to the upper run of the endless belt 25, while the lower run transfers the mixed color drops 18 onto the paper 1 to be printed.
  • a paper roll 28 is additionally provided for Probeandruck. Further, a guide roller 29 for the sample paper and a counter-pressure roller 31 at the ink transfer point 20 is provided. A stroboscope 32 and a microscope 33 serve to visually check the trial printing.

Landscapes

  • Ink Jet (AREA)
  • Dot-Matrix Printers And Others (AREA)
  • Laminated Bodies (AREA)
  • Adornments (AREA)
  • Mechanical Pencils And Projecting And Retracting Systems Therefor, And Multi-System Writing Instruments (AREA)
EP07016957A 2006-11-14 2007-08-30 Utilisation de feuilles décoratives Not-in-force EP1923223B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102006053622A DE102006053622A1 (de) 2006-11-14 2006-11-14 Verfahren und Vorrichtung zum Digitaldruck auf einen saugfähigen Bedruckstoff

Publications (2)

Publication Number Publication Date
EP1923223A1 true EP1923223A1 (fr) 2008-05-21
EP1923223B1 EP1923223B1 (fr) 2009-07-08

Family

ID=38668931

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07016957A Not-in-force EP1923223B1 (fr) 2006-11-14 2007-08-30 Utilisation de feuilles décoratives

Country Status (3)

Country Link
EP (1) EP1923223B1 (fr)
AT (1) ATE435753T1 (fr)
DE (2) DE102006053622A1 (fr)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2181855A1 (fr) 2008-10-31 2010-05-05 düspohl Maschinenbau GmbH Procédé de fabrication de matériau de décor en forme de bandes
DE102010010785A1 (de) * 2010-03-09 2011-09-15 Fritz Egger Gmbh & Co. Og Verfahren und Vorrichtung zur Herstellung von Dekorpapier zum Beschichten von plattenförmigen Grundkörpern
US20130088556A1 (en) * 2010-03-09 2013-04-11 Fritz Egger Gmbh & Co. Og Method and Device for Producing a Board-Shaped Product Having a Surface Comprising a Decoration
EP2695745B1 (fr) 2012-08-06 2015-08-26 Unilin BVBA Procédé de fabrication de panneaux présentant une surface décorative
US10124603B2 (en) 2014-02-06 2018-11-13 Unilin, Bvba Methods for manufacturing panels having a decorative surface
US10471769B2 (en) 2014-01-10 2019-11-12 Unilin, Bvba Method for manufacturing panels having a decorative surface
US11794460B2 (en) 2018-01-04 2023-10-24 Flooring Industries Limited, Sarl Methods for manufacturing panels

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010036687A1 (de) 2010-07-28 2012-02-02 Westag & Getalit Ag Patrize zum Herstellen einer Matrize, mit der eine dreidimensionale Original-Positiv-Struktur in Hochdruck-Schichtstoffplatten bzw. High Pressure Laminates (HPL) einpressbar ist
DE202010008172U1 (de) 2010-07-28 2011-11-30 Westag & Getalit Ag Patrize zum Herstellen einer Matrize, mit der eine dreidimensionale Original-Positive-Struktur in Hochdruck-Schichtstoffplatten bzw. High Pressure Lamites (HPL) einpressbar ist
EP2636531A1 (fr) 2012-03-06 2013-09-11 Flooring Technologies Ltd. Procédé d'impression de la surface d'une pièce usinée

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DE10245066A1 (de) * 2001-10-09 2003-04-17 Nexpress Solutions Llc Tintenstrahlbebilderung mittels Koagulation auf einem Zwischenelement

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008054236A1 (de) * 2008-10-31 2010-05-12 Düspohl Maschinenbau Gmbh Verfahren zum Herstellen von streifenförmigem Dekormaterial
EP2181855A1 (fr) 2008-10-31 2010-05-05 düspohl Maschinenbau GmbH Procédé de fabrication de matériau de décor en forme de bandes
US9487044B2 (en) * 2010-03-09 2016-11-08 Fritz Egger Gmbh & Co. Og Method and device for producing a board-shaped product having a surface comprising a decoration
DE102010010785A1 (de) * 2010-03-09 2011-09-15 Fritz Egger Gmbh & Co. Og Verfahren und Vorrichtung zur Herstellung von Dekorpapier zum Beschichten von plattenförmigen Grundkörpern
WO2011110381A3 (fr) * 2010-03-09 2012-02-02 Fritz Egger Gmbh & Co. Og Procédé et dispositif de fabrication de papier décoré pour le revêtement de corps de base en forme de plaques
DE102010010785B4 (de) * 2010-03-09 2012-04-12 Fritz Egger Gmbh & Co. Og Verfahren und Vorrichtung zur Herstellung von Dekorpapier zum Beschichten von plattenförmigen Grundkörpern
US20130088556A1 (en) * 2010-03-09 2013-04-11 Fritz Egger Gmbh & Co. Og Method and Device for Producing a Board-Shaped Product Having a Surface Comprising a Decoration
EP2695745B1 (fr) 2012-08-06 2015-08-26 Unilin BVBA Procédé de fabrication de panneaux présentant une surface décorative
US11987044B2 (en) 2012-08-06 2024-05-21 Unilin, Bv Method for manufacturing panels having a decorative surface
US10214028B2 (en) 2012-08-06 2019-02-26 Unilin, Bvba Method for manufacturing panels having a decorative surface
US11446938B2 (en) 2012-08-06 2022-09-20 Flooring Industries Limited, Sarl Method for manufacturing panels having a decorative surface
US10549550B2 (en) 2012-08-06 2020-02-04 Unilin, Bvba Method for manufacturing panels having a decorative surface
US10807385B2 (en) 2012-08-06 2020-10-20 Unilin, Bvba Method for manufacturing panels having a decorative surface
US10814648B1 (en) 2012-08-06 2020-10-27 Unilin, Bvba Method for manufacturing panels having a decorative surface
US10471769B2 (en) 2014-01-10 2019-11-12 Unilin, Bvba Method for manufacturing panels having a decorative surface
US10906349B2 (en) 2014-01-10 2021-02-02 Unilin Bv Method for manufacturing panels having a decorative surface
US11465439B2 (en) 2014-01-10 2022-10-11 Flooring Industries Limited, Sarl Method for manufacturing panels having a decorative surface
US11878548B2 (en) 2014-01-10 2024-01-23 Flooring Industries Limited, Sarl Method for manufacturing panels having a decorative surface
US10994555B2 (en) 2014-02-06 2021-05-04 Unilin Bv Methods for manufacturing panels having a decorative surface
US11613133B2 (en) 2014-02-06 2023-03-28 Unilin Bv Methods for manufacturing panels having a decorative surface
US10124603B2 (en) 2014-02-06 2018-11-13 Unilin, Bvba Methods for manufacturing panels having a decorative surface
US11794460B2 (en) 2018-01-04 2023-10-24 Flooring Industries Limited, Sarl Methods for manufacturing panels

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DE102006053622A1 (de) 2008-05-15
EP1923223B1 (fr) 2009-07-08
ATE435753T1 (de) 2009-07-15
DE502007001021D1 (de) 2009-08-20

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