EP1916874A2 - Elément d'un dispositif de chauffage produisant de la chaleur - Google Patents
Elément d'un dispositif de chauffage produisant de la chaleur Download PDFInfo
- Publication number
- EP1916874A2 EP1916874A2 EP08002862A EP08002862A EP1916874A2 EP 1916874 A2 EP1916874 A2 EP 1916874A2 EP 08002862 A EP08002862 A EP 08002862A EP 08002862 A EP08002862 A EP 08002862A EP 1916874 A2 EP1916874 A2 EP 1916874A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat
- generating element
- frame
- insulating layer
- ptc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
- H05B3/50—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0429—For vehicles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0429—For vehicles
- F24H3/0435—Structures comprising heat spreading elements in the form of fins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0429—For vehicles
- F24H3/0441—Interfaces between the electrodes of a resistive heating element and the power supply means
- F24H3/0447—Forms of the electrode terminals, e.g. tongues or clips
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0429—For vehicles
- F24H3/0452—Frame constructions
- F24H3/0464—Two-piece frames, e.g. two-shell frames, also including frames as a central body with two covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/04—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
- F24H3/0405—Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
- F24H3/0429—For vehicles
- F24H3/0452—Frame constructions
- F24H3/0476—Means for putting the electric heaters in the frame under strain, e.g. with springs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H3/00—Air heaters
- F24H3/02—Air heaters with forced circulation
- F24H3/06—Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators
- F24H3/08—Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by tubes
- F24H3/081—Air heaters with forced circulation the air being kept separate from the heating medium, e.g. using forced circulation of air over radiators by tubes using electric energy supply
- F24H3/082—The tubes being an electrical isolator containing the heater
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1854—Arrangement or mounting of grates or heating means for air heaters
- F24H9/1863—Arrangement or mounting of electric heating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1854—Arrangement or mounting of grates or heating means for air heaters
- F24H9/1863—Arrangement or mounting of electric heating means
- F24H9/1872—PTC
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/02—Heaters using heating elements having a positive temperature coefficient
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/022—Heaters specially adapted for heating gaseous material
- H05B2203/023—Heaters of the type used for electrically heating the air blown in a vehicle compartment by the vehicle heating system
Definitions
- the present invention relates to a heat-generating element of a heater for air heating, comprising at least one PTC element and voltage applied to opposite side surfaces of the PTC element electrical conductor tracks.
- a heat-generating element is, for example, from the date of the present applicant EP 1 061 776 known.
- the heat-generating element is used in particular in a heater for a motor vehicle and comprises a plurality of successively arranged in a row PTC elements which are energized via parallel to each other, flat on opposite sides of the PTC elements voltage applied electrical conductors.
- the conductor tracks are usually formed by parallel metal strips.
- the heat-generating elements thus formed are used in a heating device for air heating in a motor vehicle, which comprises a plurality of layers of heat-generating elements, abut on the opposite sides of heat-emitting elements. These heat-emitting elements are applied via a holding device in relatively good heat-transfer contact to the heat-generating elements.
- a holding device of the heating device is formed by a frame in which a plurality of mutually parallel layers of heat-generating and heat-emitting elements are spring-loaded.
- the heat generating element is formed by a plurality of in a row in a plane successively arranged PTC elements, which are also referred to as ceramic elements or PTC thermistors, which are energized on opposite side surfaces by voltage applied to these tracks.
- PTC elements which are also referred to as ceramic elements or PTC thermistors, which are energized on opposite side surfaces by voltage applied to these tracks.
- One of the tracks is formed by a circumferentially closed profile.
- the other trace by a metal strip, the intermediate storage of an electrical insulating layer on the circumferentially closed supported metallic profile.
- the heat-emitting elements are formed by lamellae arranged in several parallel layers, which extend at right angles to the metal profile which is closed at the circumference.
- a plurality of circumferentially closed metal profiles formed in the manner described above are provided, which are arranged parallel to each other.
- the lamellae partially extend between the circumferentially closed profiles and partially protrude beyond them.
- the electrical traces must be in good electrical contact with the PTC elements. Otherwise, there is the problem of increased contact resistance, which can lead to a local overheating, in particular when using the heat-generating elements in auxiliary heaters for motor vehicles because of the high currents. By this thermal event, the heat-generating element can be damaged.
- the PTC elements are self-regulating resistance heaters that provide lower heat output at elevated temperature, so local overheating can interfere with the self-regulating properties of the PTC elements.
- a heat-generating element of a heating device for air heating as well as a corresponding heating device are given, which provide increased security.
- the present invention aims to increase the safety with regard to a possible electrical flashover.
- the present invention proposes a heat-generating element having the features of claim 1.
- the insulating layer is a non-electrically conductive layer.
- the non-conductive electrical insulating layer By the non-conductive electrical insulating layer, the large-scale upper and lower sides of the PTC elements and the electrical conductor tracks on the outside are electrically stripped. This prevents dust or splash water from reaching the live electrical conductor tracks directly.
- the circumferentially closed metal profile surrounded by an insulating layer.
- the heat generating element of EP 1 061 776 For example, at least the electrical strip conductors forming sheet metal strips are surrounded by an insulating layer.
- the insulating layer should preferably rest directly on the electrical conductor tracks, so that the heat transfer from the heat-generating elements to the heat-emitting elements is impaired only to a small extent.
- the insulating layer should have the best possible thermal conductivity.
- the aim is a thermal conductivity of more than 20 W / (m K).
- an insulating layer with an electrical insulation of more than 20 kV / mm has been found.
- the insulating layer should preferably have an electrical breakdown strength of at least 2000 V in the transverse direction of the layer structure.
- the insulating layer should preferably comprise both a ceramic plate and a plastic foil.
- the combination of both elements can best represent the required insulation properties.
- the ceramic plate can be formed, for example, of aluminum oxide with a thermal conductivity of more than 24 W / (m K) and an electrical insulation of 28 kV / mm.
- the plastic film may, for example, be a polyamide film which, like the aluminum oxide, has a relatively good thermal conductivity of 0.45 W / (m K). which, like the aluminum oxide, has a relatively good thermal conductivity of 0.45 W / (m K) and a sufficient dielectric strength of 4 kV.
- the ceramic plate of the insulating layer can be applied as a relatively smooth component with high accuracy over the entire surface of the electrical conductor. If desired, the insulating layer can be bonded directly to the electrical conductor. To improve the thermal conductivity between the conductor track and the insulating layer of the adhesive should be provided in a thin layer as possible below 20 microns.
- the plastic film is preferably laminated to the ceramic plate.
- the film preferably has on one side a wax layer of between 10 to 15 .mu.m, which in particular melts under the operating conditions of the heat-generating element, ie at higher temperatures of about 80.degree. C., and when the insulating layer is pressed against the conductor track, and enables efficient heat transfer.
- the heat-generating element may be formed by a plurality of PTC elements arranged one behind the other, which cover the conductor tracks on both sides, and insulating layers surrounding the conductor tracks on the outside. All components of this layer structure can be connected to one another, in particular adhesively bonded.
- the electrically conductive insulating layer should preferably project beyond the electrical conductor track so that the electrically conductive and energized components of the heat-generating element are at a distance behind the outer, insulated edges of the heat-generating element, that is to say offset at a distance from the inside.
- the electrical conductor can project beyond the insulating layer only to form an electrical contact point.
- a known position frame which forms a frame opening for receiving the at least one PTC element.
- This known per se positioning frame is, for example, in the aforementioned EP 0 350 528 described and is usually made of a non-conductive material, in particular a plastic material.
- the frame is usually formed as an elongate member, which leaves in the plane of the PTC elements or the heat-generating element for one or more PTC elements a frame openings. In this frame opening or the PTC elements are positioned.
- the insulating layer projects beyond the conductor track at least in the transverse direction of the elongate frame, wherein the electrical conductor tracks and the at least one PTC element are circumferentially spaced from the position frame by an insulating gap.
- the insulating layer can be firmly connected to the current-carrying parts of the heat-generating element and in turn fixed relative to the position frame.
- the insulating layer at least in the width direction, ie transversely to the longitudinal extent of the elongate heat-generating element, with sections which project beyond the current-carrying parts, in particular the electrical conductor track in the width direction.
- These protruding portions of the insulating layer are preferably connected to the position frames, for example via an adhesive layer.
- the insulating layer covers the current-carrying parts on both sides and closes sealingly against the edges of the position frame at. As a result, an electrically non-conductive encapsulation in the circumferential direction of the heat-generating element is formed.
- the energized parts ie, the electrical conductors and the interposed PTC elements in the middle.
- This layer structure is bounded on top and bottom by the insulating layer. This in turn bears with its outer edges each sealingly on the position of the plastic frame formed.
- moisture or contamination which is entrained by the heat-generating element inflowing air, can reach the live parts.
- only the current-carrying parts, especially the contact sheets, can project beyond the insulating layer on one or both end sides of the heat-generating element.
- the electrical conductor tracks are regularly added to the holding device of the heater and by the structural elements of this holding device, the current-carrying parts can be sealed against the incoming air.
- the electrically non-conductive encapsulation is preferably created by the fact that the sections of the insulating layer which project beyond the electrical trace are sealed with the interposition of a sealing element in relation to the position frame.
- the sealing element is preferably formed of an insulating material, for example an elastic plastic.
- the sealing element is formed by a plastic adhesive connecting the position frame and the insulating layer, so that not only a circumferential encapsulation of the current-carrying parts is effected, but also the current-carrying parts together with the insulating layers attached thereto together with the position frame to a structural Unit are connected.
- the position frame can be made of an electrically high-quality insulating material and that completely dispenses with the use of a conventional thermoplastic material.
- the positioning frame may be formed by a uniform silicone component.
- the positioning frame by injecting a highly insulating, preferably adhesive sealing compound between the at the opposite side surfaces of the PTC elements form adjacent layers.
- the PTC elements can be positioned with respect to the remaining layers of the layer structure for assembly purposes and finally fixed in position by injecting the highly insulating mass.
- the position frame is not used in such a case as a positioning aid during assembly, but only to ensure a predetermined position of the PTC elements or the permanent operation of the heat-emitting element.
- the position frame is formed as an injection-molded component from a high-quality electrical insulation material and used as a positioning aid during assembly, by introducing an adhesive between the opposing layers and adjacent to the PTC element these together with the PTC elements and the silicone frame to a structural unit to be glued. Even in such a case can be dispensed with a conventional Spitzg tellteil from a conventional thermoplastic for forming the position frame.
- the electrical conductor track is preferably formed by a contact plate, which projects beyond the at least one PTC element. At least one electrical contacting point in the form of a plug element is formed by the contact plate on the side projecting beyond the at least one PTC element, through which the electrical connection of the heat-generating element to a power supply can take place. Accordingly, the contact plate preferably projects beyond the PTC element at least on the end face of the heat-generating element. However, it is also possible to design the contact plate such that it projects beyond the PTC element in the width direction.
- the current-carrying contact sheets are used in particular to hold the PTC elements within the frame opening formed by the positioning frame. Accordingly, a portion of the support frame extends between the opposing projecting ends of the contact sheets. In other words, the holding frame is also provided between the opposing contact plates, so that the current-carrying parts of the heat-generating element held within certain limits in the position frame in the height direction are. Compliance with the Isolierspaltes between the contact plates and the material of the position frame can be effected, for example, by an insulating spacer means which is provided in the insulating gap between the PTC element projecting edge of the contact plate and the material of the position frame.
- this spacing means extends in the transverse direction of the positioning frame to the outer end of the contact sheet.
- the insulating spacer means is preferably formed by a plastic material which has a higher electrical breakdown strength than the material of the positional frame (eg silicone, polyurethane).
- Case designs are conceivable in which the PTC element or elements are held loosely in the frame opening between the two contact plates. This case design is to be taken in particular if, for reasons of good electrical contact between the PTC elements and the contact plate is dispensed with an adhesive bond between the two parts.
- the insulating spacer means to surround this frame opening circumferentially Edge is formed extending. Accordingly, the insulating spacer means is located in the plane receiving the PTC elements and immediately adjacent to an end face of the PTC element opposite the position frame.
- the sealing element extends at least in the longitudinal direction of the position frame. With a view to the most accurate arrangement and positioning of the sealing element, in particular with respect to the projecting ends of the insulating layer, this is provided adjacent to a Dichtffenbegrenzungsrand, which preferably extends continuously in the longitudinal direction of the positioning frame and is formed by the position frame. This sealant-limiting edge extends in the height direction of the positioning frame, that is, in a direction which is aligned both perpendicular to the transverse direction of the positioning frame and perpendicular to the longitudinal direction of the positioning frame.
- the Dichtstoffbegrenzungsrand should preferably via extend the entire longitudinal extension of the position frame, ie the sealing element on the opposite longitudinal sides of the position frame grasp.
- the insulating layer extending in the height direction preferably has a boundary edge, which extends in the height direction in any case up to the level in which the insulating layer is located. Between opposite boundary edges, the respective insulating layers are accordingly provided. In this case, the frontal end of the insulating layer is arranged at a distance from the Isolier Anlagenbegrenzungsr skilledn with a view to the highest possible security against electrical breakdown.
- the insulating layer is not actually an electrically conductive component, it can certainly be tolerated with regard to a rational production that the insulating layer directly contacts the boundary edge on one side.
- the boundary edges are mainly used for the exact positioning of the insulating layer in the width direction of the position frame.
- the positioning frame preferably also extends in the height direction, i. in a direction transverse to the bearing plane of the PTC element extending boundary webs. These boundary webs project beyond the boundary edges and serve to position a heat-emitting element adjacent to the heat-generating element. This lies with the interposition of the insulating layer on the electrical conductor.
- the position frame further comprises in the height direction, i. transverse to the bearing plane of the PTC element extending pin.
- Each of the pins is precisely in engagement in a recess which is recessed in the contact plate.
- a thickening is formed above the contact plate, through which the contact plate is secured to the position frame.
- the contact plate is accurately positioned by the positive connection of pin and recess. The thickening secures the contact plate with respect to the position frame form-fitting.
- the insulating layer is preferably adhered to the unit so formed, wherein the adhesive connection is preferably between the position frame and the insulating layer.
- a preassembled structural unit comprising the positional frame, the at least one PTC element and the contact sheets and the insulating layers can be formed.
- the contact plate forms on one of its end faces a plug connection which is formed by sheet metal processing as a one-part element on the contact plate and has been reshaped such that it extends transversely to the plane of the sheet.
- This plug connection is located in the aforementioned development in a slot which is recessed on the positioning frame and opens outwards to an end face of the position frame.
- the plug connection is formed by sheet metal processing of the contact plate in any case at its end face.
- the male terminal preferably extends parallel to the remainder of the contact sheet, but is bent over in a plane spaced outwardly from the plane containing the contact sheet. This preferred embodiment is particularly suitable for such situations in which the two contact plates on the same end side form electrical connection elements that should be widely spaced from each other with regard to the most secure insulation and space requirements of connector receptacles for the connections.
- the heating device according to the invention given to solve the problem likewise in claim 20 has a plurality of heat-generating elements of the aforementioned type as well as a plurality of heat-emitting elements arranged in parallel layers. These heat-emitting elements are applied to opposite sides of a heat-generating element.
- a heat-emitting element For example, in the embodiment according to the EP 0 350 528 be provided on each of the opposite sides of the heat-emitting element directly or with the interposition of another element of the layer structure, a heat-emitting element.
- an element of the layer structure are in particular also spring elements which hold the layer structure under bias in the holding device forming frame.
- the heat-emitting elements are in each case with the interposition of an insulating layer on opposite sides of the heat-generating element. Thereafter, on both sides of the heat-generating element, there is an insulating layer which is located between the PTC element and the heat-emitting elements generated by the PTC element. At both opposite Side of the heat-emitting element, there is thus an insulating layer, by which heat is transferred to the heat-emitting element.
- Fig. 1 is a side perspective view of the essential parts of an embodiment of a heat generating element in an exploded view.
- the heat-generating element has a molded plastic injection frame 2, whose central longitudinal axis forms a plane of symmetry of the heat-generating element. This is formed essentially mirror-symmetrically and has on each side of the position frame 2 initially provided contact plates. 4 on which record between them in the position frame 2 recorded PTC elements 6.
- On the outside of the contact sheets 4 is a two-layer insulating layer 8, comprising an outer insulating film 10 and an inner, directly adjacent to the contact plate 4 ceramic plate 12.
- the ceramic plate 12 is a relatively thin alumina plate, which has a very good dielectric strength of about 28 kV / mm and a good thermal conductivity of more than 24 W / (m K) provides.
- the plastic film 10 is presently formed by a Polymidfolie having a good thermal conductivity of about 0.45 W / (m K) and a dielectric strength of 4 kV.
- plastic film 10 and the ceramic plate 12 Between the plastic film 10 and the ceramic plate 12 is a few microns thick wax layer whose melting point is tuned with respect to the operating temperature of the heat-generating element, in such a way that the wax melts at operating temperature and between the plastic film and the ceramic plate 12, the abut each other under compressive stress, so distributed that a compensating film is created, which promotes good heat transfer between the two parts 10, 12 of the insulating layer 8.
- the combination of plastic film 10 and ceramic plate 12 leads to an insulating part 8, which has good electrical properties and thermal conduction properties and in particular against breakdown voltages of up to 2000 V, but which also shows the necessary strength at the same time.
- any voltage spikes which can be generated in particular when applied by pressure against the heat-generating element heat-emitting elements, degraded and homogenized.
- the arranged between the two parts 10, 12 of the insulating wax, optionally also an additional there provided and both parts 10, 12 interconnecting adhesive favors this degradation of voltage spikes. Accordingly, even at higher compressive stresses, which hold a layer structure of heat-generating and heat-emitting elements under bias, not the risk that breaks the relatively brittle ceramic layer.
- the insulating layer 8 is preferably glued to the outside of the contact plate 4. This is located approximately in the middle of the insulating layer 8 and is formed with a smaller width than the insulating layer 8. However, the respective contact plate 4 projects beyond the insulating layer 8 at the end faces. The contact plate 4 is at this the insulating layer 8 superior ends initially significantly reduced in width. To the in Fig. 1 Right end, the contact plate 4 has a free-cutting with respect to the width of the contact plate 4 tapered mounting web 14, in which a recess 16 is recessed. At the opposite, in relation to Fig. 1 left end, a corresponding tapered fastening web 18 is also provided with a recess 16. From the lateral edge of this fastening web 18, a web 20 bent out of the plane of the contact sheet 4 goes off, forming the base of a plug connection 22 projecting from the front side of the positioning frame 2.
- the web 20 is engaged in a recess 24 recessed on the positioning frame 2, which opens towards the end face of the positioning frame 2.
- the positioning frame 2 also has at its front end portions on pins 26 which extend in the vertical direction of the heat generating element, ie, at right angles depart from the surface of the position frame 2. During assembly, these pins 26 are inserted into the recesses 16. Thereafter, the pin 26 is melted to form a melt thickening and secured the contact plate 4 in this manner with respect to the positioning frame 2.
- the positioning frame 2 in addition to the pin 26 further positioning aids for positionally accurate arrangement of the contact plate 4 on the positioning frame 2.
- the positioning frame 2 forms on the one hand at the front ends of the contact plate 4 end fixing webs 28, which extend slightly over the top of the contact plate 4 and whose distance from one another corresponds approximately to the length of the contact plate 4.
- the contact plate 4 is positioned in the longitudinal direction.
- boundary edges 30 In the transverse direction of the positioning frame 2 to the other over almost the entire longitudinal extent of the contact plate 4 extending boundary edges 30, which also extend beyond the top of the contact plate 4 and whose distance from each other is a little larger than the width of the contact plate 4.
- This boundary edge 30 is surmounted on both sides by boundary webs 32 with inner latching projections, by means of which a heat-emitting element to be arranged on the heat-generating element can be fixed for assembly purposes.
- Fig. 3 results in - opposite surfaces of the PTC elements 6 on the inner surfaces of the contact plates 4 and are fixed in a frame opening 34 of the positioning frame 2.
- Fig. 1 results, there are six PTC elements 6 within a frame opening 34.
- the packing of the PTC elements is spaced from the material of the positioning frame 2 by an insulating gap 36.
- This insulating gap 36 also extends in a direction parallel to the bearing plane between the inside of the contact plate 4 and a tapered inner edge 38 of the position frame surrounding the frame opening 34 circumferentially.
- the current-carrying parts of the heat-generating element ie, the two contact plates 4 and the PTC elements 6 are spaced from the material of the positioning frame 2.
- This distance is in the embodiment shown the Fig. 1 to 4 secured by an insulating spacer 40 which circumferentially surrounds the front end of the inner edge 38.
- the insulating spacer means 40 is formed in the embodiment shown by a silicone strip which receives the front portion of the inner edge 38 in and surrounding it circumferentially.
- the spacing means should only prevent the live parts coming into direct contact with the plastic material of the positioning frame 2.
- the insulating properties of the spacer means 40 are chosen so that this has a better insulation effect than the plastic material of the positioning frame 2 anyway.
- the width of the spacing means 40 in the width direction is selected such that it in any case reaches as far as the wide-side end of the contact sheet 4.
- the spacer means 40 covers the upwardly and downwardly exposed sides of the inner edge 30 and a peripheral edge formed by the inner edge 38, the frame opening 34 peripherally surrounding edge 42.
- the spacer means 40 can then also as the inner, the frame opening 34 circumferentially surrounding edge enclosing insulating jacket considered which prevents both a direct contact between the PTC element 6 and the thermoplastic material of the positioning frame 2 as well as a direct contact of the contact plates 4 on the positioning frame 2 and ensures a minimum distance to be observed between the said parts for electrical insulation.
- the insulating layer has a transverse direction ( Fig. 3 ) on both sides over the contact plate 4 extending edge portion 44. Between this edge portion 44 and the inner edge 38 of the positioning frame 2 there is a sealing element 46, which is sealingly applied both against the positioning frame 2 and against the insulating layer 8.
- the encapsulation then has the insulating layers 8 lying opposite one another and the arrangement of two sealing elements 46 extending substantially at right angles thereto with the material of the positional frame 2 provided therebetween.
- the encapsulation is chosen so that no moisture or contamination from the outside can reach the live parts.
- the sealing element 46 is formed by a plastic adhesive which fixes the insulating layer 8 with respect to the positioning frame 2 and thus encloses all parts of the heat-generating element provided within the insulating layers 8.
- a plastic adhesive which fixes the insulating layer 8 with respect to the positioning frame 2 and thus encloses all parts of the heat-generating element provided within the insulating layers 8.
- this embodiment can be dispensed with a fixation of the PTC elements 6 with the contact plates 4 with respect to the insulating layer 8 with respect to a positional positioning during operation of the heat-generating element. Nevertheless, such a fixation for manufacturing reasons may be useful.
- Elastomers for example silicone or polyurethane, have proven to be suitable for forming the sealing element 46 in the form of an adhesive.
- the sealing member 46 extends in the longitudinal direction of the positioning frame and is provided between the outer edge of the frame opening 34 and the boundary edge 30.
- the sealing element bears against the inner edge 38, which is reduced in thickness.
- a sealant limiting edge 48 is provided on the outside, which is formed by the positioning frame 2. With a view to the best possible sealing, the sealing element 46 can rest against this edge, which extends transversely to the receiving plane for the PTC elements.
- FIGS. 5 and 6 an alternative embodiment of the heat generating element according to the invention is shown. The same components are compared to those previously discussed Embodiments marked with the same reference numerals.
- the contact plate 4 each has a width approximately corresponding to the width of the PTC element.
- the contact plate 4 In each of the frame openings 34, only one PTC element 6 is arranged. In the longitudinal direction of the position frame 2, a plurality of PTC elements 6 are arranged one behind the other.
- the boundary layer 30 serves only the lateral abutment of the sealing element 46.
- the insulating layer 8 also extends with height distance to the O-edge of the boundary edge 30, so that any deviations can be compensated for in the broad orientation of the insulating layer 8 with respect to the position frame 2 without affecting the performance of the heat-generating element.
- the current-carrying parts are circumferentially encapsulated. In a direction transverse to the bearing plane of the PTC elements 6, this encapsulation is formed by the two sealing elements 46 and the spacing means 40 arranged therebetween.
- the outer surface of the heat-generating element is completely flat and is formed solely by the outer surface of the insulating layer 8. Only in the region of the front ends are these upper layer 8 superior elements, which engage in corresponding recesses 16 of the contact plates 4 in the form of the pins 26, which, as already described above with reference to the first embodiment.
- the top is surmounted by fixing webs 28, which serve in this embodiment, in particular the positioning of the heat-emitting fins in the longitudinal direction.
- the positioning frame 2 extends in the longitudinal direction to beyond the outwardly deflected region of the contact plate 4 and thus provides reliable insulation and spacing of the two current-carrying components.
- a heating device in the form of a circumferentially closed frame 52, which is formed by two frame shells 54.
- a plurality of mutually parallel layers of identically formed heat-generating elements for example Fig. 1 to 4 .
- the frame 52 includes a spring, not shown, by which the layer structure is held under pretension in the frame 52.
- all the heat-emitting elements 56 are disposed immediately adjacent to a heat-generating element.
- the in the Fig. 7 shown heat-emitting elements 56 are formed by meandering bent aluminum sheet metal strips.
- the heat-generating elements are located between these individual heat-emitting elements 56 and behind the longitudinal struts 58 of the Lucasein- or outlet opening of the frame 52 passing through the grid.
- One of these longitudinal struts 58 is removed in the middle of the frame 52 for the sake of illustration, so that there is a heat generating element 60 can be seen.
- the heat-emitting elements 56 rest with the interposition of an insulating layer 8 against the current-carrying parts, the heat-emitting elements 56, that is, the radiator elements, potential-free.
- the frame 52 is preferably made of plastic, whereby the electrical insulation can be further improved.
- An additional Protection in particular against unauthorized contact with the live parts of the heater is additionally provided by the grid, which is also formed of plastic and formed integrally with the frame shells 54.
- a plug connection depart from the power supply and / or control lines through which the heater can be connected in terms of control and Strom machinesshunt in a vehicle.
- a housing is indicated, which in addition to the plug connection may also have control or regulating elements.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
- Air-Conditioning For Vehicles (AREA)
- Direct Air Heating By Heater Or Combustion Gas (AREA)
- Thermistors And Varistors (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE502005010598T DE502005010598D1 (de) | 2005-09-23 | 2005-09-23 | Wärmeerzeugendes Element einer Heizvorrichtung |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP05020753A EP1768458B1 (fr) | 2005-09-23 | 2005-09-23 | Elément chauffant d'un dispositif de chauffage |
Related Parent Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05020753A Division EP1768458B1 (fr) | 2005-09-23 | 2005-09-23 | Elément chauffant d'un dispositif de chauffage |
EP05020753.9 Division | 2005-09-23 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1916874A2 true EP1916874A2 (fr) | 2008-04-30 |
EP1916874A3 EP1916874A3 (fr) | 2009-01-07 |
EP1916874B1 EP1916874B1 (fr) | 2010-11-24 |
Family
ID=35539255
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08002862A Expired - Fee Related EP1916874B1 (fr) | 2005-09-23 | 2005-09-23 | Elément d'un dispositif de chauffage produisant de la chaleur |
EP08002864A Expired - Fee Related EP1916875B1 (fr) | 2005-09-23 | 2005-09-23 | Elément d'un dispositif de chauffage produisant de la chaleur |
EP05020753A Expired - Fee Related EP1768458B1 (fr) | 2005-09-23 | 2005-09-23 | Elément chauffant d'un dispositif de chauffage |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08002864A Expired - Fee Related EP1916875B1 (fr) | 2005-09-23 | 2005-09-23 | Elément d'un dispositif de chauffage produisant de la chaleur |
EP05020753A Expired - Fee Related EP1768458B1 (fr) | 2005-09-23 | 2005-09-23 | Elément chauffant d'un dispositif de chauffage |
Country Status (7)
Country | Link |
---|---|
US (2) | US7676144B2 (fr) |
EP (3) | EP1916874B1 (fr) |
JP (1) | JP4732290B2 (fr) |
KR (1) | KR101310111B1 (fr) |
CN (2) | CN100592834C (fr) |
DE (3) | DE502005010599D1 (fr) |
ES (3) | ES2303168T3 (fr) |
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ES2322492T3 (es) | 2006-10-25 | 2009-06-22 | EBERSPACHER CATEM GMBH & CO. KG | Elemento generador de calor para un dispositivo calefctor y procedimiento de fabricacion del mismo. |
EP2017103B1 (fr) * | 2007-07-18 | 2016-05-04 | Eberspächer catem GmbH & Co. KG | Dispositif de chauffage électrique |
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Also Published As
Publication number | Publication date |
---|---|
CN100592834C (zh) | 2010-02-24 |
EP1768458B1 (fr) | 2008-05-14 |
ES2303168T3 (es) | 2008-08-01 |
DE502005010598D1 (de) | 2011-01-05 |
US20070068914A1 (en) | 2007-03-29 |
EP1916875B1 (fr) | 2010-11-24 |
ES2360884T3 (es) | 2011-06-10 |
CN1937859A (zh) | 2007-03-28 |
EP1768458A1 (fr) | 2007-03-28 |
CN1937861A (zh) | 2007-03-28 |
DE502005010599D1 (de) | 2011-01-05 |
DE502005004135D1 (de) | 2008-06-26 |
KR20070034444A (ko) | 2007-03-28 |
EP1916874B1 (fr) | 2010-11-24 |
US20070145035A1 (en) | 2007-06-28 |
EP1916875A3 (fr) | 2009-01-07 |
ES2360885T3 (es) | 2011-06-10 |
KR101310111B1 (ko) | 2013-09-24 |
US7676144B2 (en) | 2010-03-09 |
EP1916874A3 (fr) | 2009-01-07 |
CN1937861B (zh) | 2012-10-24 |
EP1916875A2 (fr) | 2008-04-30 |
JP2007147258A (ja) | 2007-06-14 |
JP4732290B2 (ja) | 2011-07-27 |
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