EP1890823B1 - Buse de pulverisation, dispositif de pulverisation et procede permettant de faire fonctionner une buse de pulverisation et un dispositif de pulverisation - Google Patents

Buse de pulverisation, dispositif de pulverisation et procede permettant de faire fonctionner une buse de pulverisation et un dispositif de pulverisation Download PDF

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Publication number
EP1890823B1
EP1890823B1 EP06753495.8A EP06753495A EP1890823B1 EP 1890823 B1 EP1890823 B1 EP 1890823B1 EP 06753495 A EP06753495 A EP 06753495A EP 1890823 B1 EP1890823 B1 EP 1890823B1
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EP
European Patent Office
Prior art keywords
cleaning
liquid
supply line
fluid
mixing chamber
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EP06753495.8A
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German (de)
English (en)
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EP1890823A1 (fr
Inventor
Dieter Wurz
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Individual
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Individual
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Priority claimed from DE102005021650A external-priority patent/DE102005021650A1/de
Priority claimed from DE200510037991 external-priority patent/DE102005037991A1/de
Application filed by Individual filed Critical Individual
Priority to PL06753495T priority Critical patent/PL1890823T3/pl
Priority to SI200631692T priority patent/SI1890823T1/sl
Publication of EP1890823A1 publication Critical patent/EP1890823A1/fr
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Publication of EP1890823B1 publication Critical patent/EP1890823B1/fr
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0416Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
    • B05B7/0441Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber
    • B05B7/0458Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber the gas and liquid flows being perpendicular just upstream the mixing chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0416Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/24Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
    • B05B7/2489Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/24Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
    • B05B7/2489Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device
    • B05B7/2491Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device an atomising fluid, e.g. a gas, being supplied to the discharge device characterised by the means for producing or supplying the atomising fluid, e.g. air hoses, air pumps, gas containers, compressors, fans, ventilators, their drives

Definitions

  • the invention relates to a spray nozzle arrangement with a spray nozzle having an outlet or mixing chamber and at least two through holes opening into the outlet or mixing chamber, wherein the through holes are each connected to a fluid line.
  • the invention also relates to a method for operating a spray arrangement according to the invention.
  • spray nozzles with an outlet or mixing chamber and at least two through holes opening into the outlet or mixing chamber, which are each connected to a fluid line, are used, in particular so-called two-substance nozzles.
  • a disadvantage of these two-component nozzles is the tendency to solid deposits, in particular in the Zu Kunststoffbohrungen.
  • the safe operation of two-fluid nozzles requires in many cases a frequent expansion of the nozzle lances on which the spray nozzles are arranged. Only in this way are nozzles according to the prior art accessible for cleaning work.
  • nozzles which allow a very fine atomization of the liquid.
  • two-fluid nozzles are also increasingly being used.
  • the liquid is finely atomized at moderate pressures with the aid of a compressed gas, for example compressed air or steam.
  • a compressed gas for example compressed air or steam.
  • two-fluid nozzles occur relatively frequently malfunctions due to deposits in the through holes to the outlet or mixing chamber. Affected are bottlenecks of a liquid supply to the mixing chamber, but especially the most radially arranged holes for the compressed air introduction into the mixing chamber. This forces frequent removal of the nozzle lances and cleaning of the nozzles.
  • a spray nozzle for humidifying and purifying air and fumes in thermal power plants is known.
  • the spray nozzle can also be used for washing and spraying various items in the construction industry.
  • Upstream of a funnel-shaped widening mouthpiece a mixing chamber is provided into which liquid to be sprayed is introduced via a liquid inlet nozzle concentric with the mouthpiece.
  • the liquid inlet nozzle is adjustable in the longitudinal direction of the nozzle to mix more or less air to the liquid to be sprayed.
  • the liquid inlet nozzle is adjustable so far in the direction of a constriction in front of the funnel-shaped mouthpiece that the liquid inlet nozzle rests against the constriction.
  • Inlet bores may be provided to additionally introduce fluid.
  • the formation of deposits on the through holes is prevented in that they are either self-cleaning or additional devices for cleaning at least one of the through holes are provided.
  • the self-cleaning takes place during a spraying operation and the devices for cleaning remove any deposits in the through-holes during the spraying operation or a cleaning operation.
  • At least one of the through holes on its side facing away from the outlet or mixing chamber has a rounded, tapered cross-section such that a fluid flow passes through the through hole to the mouth into the mixing chamber without flow separation.
  • the through hole is rounded jet-shaped on its side facing away from the mixing chamber.
  • At least one of the fluid lines is formed as a liquid feed line to the mixing chamber and in the region of at least one through hole formed as a liquid inlet bore, a movable plunger for cleaning the liquid inlet bore is provided.
  • Such a plunger can reliably ensure that any deposits are loosened and removed again.
  • the plunger can be moved, for example magnetostrictive or by hydraulic means.
  • the plunger is arranged upstream of the liquid inlet bore and formed at its, the liquid inlet bore facing the end of a conical or frusto-conical shape.
  • the plunger is arranged in the supply line to the liquid inlet bore with its longitudinal direction parallel to the flow direction and formed tapering at both ends.
  • the plunger can be made aerodynamic and caused by the plunger flow resistance in the liquid supply can be kept low.
  • the conical or frusto-conical end of the plunger is adapted to an inlet region of the liquid inlet bore that tapers in the flow direction.
  • one of the fluid lines is designed as a liquid supply line and means are provided to impart pressure surges to the liquid present in the liquid supply line.
  • pressure surges can be used to clean the through holes. It is advantageous that no mechanical devices must be introduced into the through hole and that the pressure surges can also be impressed during the spraying operation.
  • pressure surges are impressed with frequencies in the ultrasonic range. In this way, any deposits can be smashed and discharged through the mixing chamber of the nozzle. In a sense, the resulting cleaning effect is comparable to the ultrasonic destruction of kidney stones.
  • one of the fluid lines is designed as a compressed gas supply line to a mixing chamber and upstream of the pressure gas inlet bore formed at least one through hole means are provided for introducing abrasive dusts into the compressed gas supply line.
  • Deposits can be removed erosively by means of abrasive dusts.
  • the hardness of the abrasive fine dust should be much lower than the hardness of the nozzle material.
  • one of the fluid lines is designed as a compressed gas supply line to a mixing chamber and upstream of the pressure gas inlet bore formed at least one through-hole means for introducing cleaning liquid are provided in the compressed gas supply line.
  • Such a cleaning liquid may, for example, be demineralized water and the compressed gas is subjected to a mist of mist of the cleaning liquid. It may be helpful to apply chemicals to the cleaning fluid to assist the solution process with the deposits in the through-holes. It is not necessary to dope the atomizing air continuously with cleaning liquid, but in many cases, an intermittent loading may be sufficient. Possibly a separate sputtering chamber may be provided to disassemble the cleaning liquid into small droplets prior to introduction into the pressurized gas supply line.
  • one of the fluid lines is formed as compressed gas supply line to a mixing chamber and upstream of the formed as Druckgaseintrittsbohrung at least one through hole means for introducing sponge or foam-like particles are provided in the compressed gas supply, under the pressure of the supplied compressed gas through the at least one pressure gas inlet bore can be pressed.
  • one of the fluid lines is designed as a compressed gas supply line to a mixing chamber and upstream of the compressed gas inlet bore formed at least one through hole means for introducing steam into the compressed gas supply line are provided.
  • One of the fluid lines may be formed as a liquid supply line and formed as a liquid inlet bore through hole may have a bottleneck, wherein a ratio of length to diameter of the bottleneck is greater than 1, in particular greater than 1.5.
  • a ratio of length to diameter of the bottleneck is greater than 1, in particular greater than 1.5.
  • One of the fluid lines may be formed as a liquid supply to a mixing chamber and one of the fluid lines may be formed as compressed gas supply to the mixing chamber, wherein the compressed gas supply at least partially annularly surrounds the mixing chamber and a plurality of through-holes formed as Druckgaseintrittsbohrungen with respect to a central axis of the spray nozzle are arranged radially to the mixing chamber.
  • the problem underlying the invention is also solved by a method for operating a spray assembly according to the invention, in which the step of introducing a cleaning fluid or cleaning particles into a formed as compressed gas supply line fluid upstream of at least one formed as a pressure gas inlet bore through hole in the mixing chamber and saving the cleaning fluid in the Liquid supply is provided upstream of the mixing chamber.
  • any deposits formed in the through holes of the spray nozzle can be reliably removed and discharged, for example, together with the spray.
  • steam, chemically acting cleaning fluid or abrasive fine particulate matter upstream of the at least one pressure gas inlet bore be introduced.
  • the introduction of spongy or foam-like cleaning particles upstream of the at least one compressed gas inlet bore is possible, which are then pressed under the pressure of the compressed gas through the pressure gas inlet holes into the mixing chamber.
  • pressure surges impurities or deposits in the through holes can also be reliably solved.
  • pressure surges can be impressed with frequencies in the ultrasonic range to smash deposits in the through holes or other parts of the nozzle.
  • Means may be provided in the spray arrangement according to the invention for effecting fluid flow from the mixing or discharge chamber into the fluid line in a cleaning operation in at least one of the fluid lines and the associated through-bore.
  • a fluid flow from the mixing or discharge chamber in the fluid line By a fluid flow from the mixing or discharge chamber in the fluid line, a cleaning effect can be achieved.
  • the fluid to be sprayed can be, for example, a liquid or a liquid solid suspension.
  • the spray assembly according to the invention can be used with two-fluid nozzles or so-called single-fluid return nozzles, in which a part of the fluid flowing into the outlet chamber does not exit from the nozzle but is returned to a return line.
  • the amount of return is equal to the feed amount in single-material return nozzles, so that no fluid is injected into a gas space.
  • This effect can be used for a cleaning operation.
  • two-fluid nozzles is in the cleaning operation between the mixing chamber and the liquid supply line or an optionally upstream filter set a opposite to the spraying operation reverse flow direction.
  • the fluid lines may have a compressed gas supply line to the mixing chamber and a liquid supply to the mixing chamber and the means for reversing the flow direction cause in the cleaning operation, a fluid flow out of the mixing chamber through the liquid inlet bore and into the liquid supply line.
  • the liquid inlet bore can be reliably cleaned in a cleaning operation.
  • a fluid line designed as a fluid supply line can have at least one shut-off valve and at least one cleaning valve located downstream of the shut-off valve in the liquid feed direction. After opening the cleaning valve, the fluid flow flowing in the opposite direction relative to the spraying operation can be discharged through the cleaning valve, so that any soiling or deposits can be discharged from the spraying arrangement.
  • a vacuum source which is connectable by means of the cleaning valve to the liquid supply line.
  • the return flow in the liquid supply line can be increased, but it can also be prevented by applying a correspondingly high negative pressure, for example, that exits in the cleaning operation, liquid or compressed gas from the outlet opening of the nozzle in the process environment.
  • a filter device which is serially connected in the liquid supply line and which is provided upstream and downstream of a filter insert, each with a filter chamber, wherein both filter chambers are connected by means of a respective cleaning valve with a drain line.
  • a filter device can be cleaned in the cleaning operation in reverse flow direction.
  • the dissolved deposits will collect in the downstream in the spraying operation filter chamber.
  • contaminants from the supplied liquid to be sprayed will accumulate in the upstream filter chamber.
  • both filter chambers can be emptied and connected via the drain line, for example, with a Abschlämm constituer.
  • It may be formed as a pressurized gas supply line and it may be provided means for introducing a cleaning liquid into the compressed gas supply line one of the fluid lines.
  • It may be a collecting container for cleaning fluid and it may be provided means for conveying the cleaning liquid from the collecting container in the compressed gas supply line.
  • the cleaning liquid can be circulated in the spray arrangement according to the invention, for example, until its Cleaning effect is exhausted. In this way, a very economical operation of the spray arrangement according to the invention is possible.
  • an effluent-free operation of the spray assembly according to the invention can be achieved, since cleaning liquid used for the cleaning operation is first collected in the collecting container and then added again during the spraying operation in the liquid to be sprayed.
  • the admixing can take place in such a way that the cleaning liquid is discharged from the spray nozzle in the spray mode until it is ineffective.
  • an already existing Abschlämm constituer can be used as a collecting container.
  • the step of reversing a direction of fluid flow in a cleaning operation with respect to a spraying operation may be provided at least in a region of the mouth of one of the fluid conduits into the mixing or discharge chamber.
  • a fluid line of the spray nozzle is designed as a liquid feed line opening into the mixing chamber and a different fluid line as a compressed gas feed line opening into the mixing chamber and the following steps are provided:
  • the cleaning fluid flow traverses the mixing chamber in the opposite direction to the spraying operation, so that blockages or soiling of through-bores can be removed.
  • the cleaning fluid may be compressed gas used during the spraying operation.
  • a negative pressure can be applied to the cleaning valve during the cleaning operation.
  • the flow reversal during the cleaning operation can be supported, and it can also be prevented during the cleaning operation, cleaning fluid exits the spray nozzle.
  • the cleaning fluid is a mixture of compressed gas and cleaning fluid.
  • the cleaning fluid may consist solely of cleaning fluid.
  • ambient gas can be sucked through a nozzle outlet opening, so that the cleaning fluid contains ambient gas.
  • flue gas can be sucked in, if it is to be assumed that the properties of the flue gas from the process environment do not impair the dissolution of deposits.
  • the cleaning fluid from the cleaning valve to the compressed gas line to circulate through the mixing chamber and the liquid supply again to the cleaning valve.
  • the cleaning fluid can be used several times.
  • the cleaning fluid may then during the cleaning operation in a Collection containers are collected and, in order to achieve an effluent-free operation, are admixed again during the spraying operation from the collecting container into the liquid feed line.
  • Fig. 1 shows in a schematic sectional view of the structure of a known two-fluid nozzle according to the prior art.
  • a liquid to be atomized 1 is supplied via a tube 2 of the largely centrally symmetrical two-fluid nozzle 3, while compressed gas 17 is blown through bores 5 from an outer annular space 6 in a mixing chamber 7.
  • the supply pipe 2 is guided for the liquid inside the tube 4 for the supply of the compressed gas.
  • this is by no means mandatory.
  • Via a nozzle orifice 8 a two-substance mixture 9 of atomizing gas and drops leaves the mixing chamber 7 at a relatively high speed.
  • the sputtering gas in most cases consists of compressed air, air is used for simplification.
  • Fig. 2 illustrates this fact in a detail enlargement.
  • Such deposits 11, 15 force a frequent expansion of the nozzle lances and for cleaning the nozzles.
  • a constriction 10 in the Fig. 1 and 2 is shown.
  • deposits 15 in particular of platelets, which have detached from wall coverings in the liquid supply lines.
  • platelets 15 preferably collect at a conical frustoconical constriction, for example, at the transition from the inner diameter of the liquid feed line to the constriction 10.
  • the presentation of the Fig. 4 shows a first embodiment of a two-fluid nozzle according to the invention 60.
  • the through holes 5 for compressed gas or compressed air on the side of the compressed gas supply line which here forms a mixing chamber 7 sections surrounding annular chamber, provided with a rounding 16.
  • the leading edge 12 is thus not sharp-edged but rounded, so that the cross section of the through holes 5 for the compressed gas supply line into the mixing chamber 7, starting from the, the mixing chamber 7 facing away Side rejuvenated.
  • This rounding 16 causes the air flow does not detach from the bore wall.
  • a wall shear stress generated by the air flow continuously acts on the bore wall in the direction of the mixing chamber 7 in the through-holes 5, which are now formed like a nozzle.
  • This wall shear stress hinders a backflow of liquid from the mixing chamber 7 into the through-holes 5, so that the formation of deposits is largely prevented by the drying residue of the evaporation of the liquid.
  • the two-fluid nozzle 60 is constructed axially symmetrical to a central axis 61.
  • a liquid feed line 62 is guided centrally through a nozzle body and leads to a frusto-conical taper 63 and the cylindrical constriction 10 in the mixing chamber 7.
  • To be sprayed liquid from the liquid feed line 62 thus shoots centrally into the mixing chamber 7 a.
  • a frustoconical constriction 64 connects to the mixing chamber 7 in the outlet direction, which then merges again into a truncated cone-shaped outlet funnel 65.
  • the compressed gas supply line 4 is formed as an annular channel and surrounds the liquid supply line 62 and in its further course then in sections the mixing chamber 7.
  • a plurality of through holes 5 are arranged radially through which, as already stated, compressed gas from the compressed gas supply 4th gets into the mixing chamber.
  • the incoming liquid jet is intimately mixed with the likewise entering compressed gas, so that emerges from the outlet funnel 65, a spray with a fine droplet spectrum.
  • Bellows may also form in the radial through-holes 5 during transient atomization processes due to temporary backflow into the through-holes 5 for supplying air.
  • Fig. 1 to 3 In known two-fluid nozzles according to the prior art, as in Fig. 1 to 3 are shown and have the sharp entry edges 12, deposits are even detected in the annular chamber 6, which should actually only be traversed by air.
  • the cleaning liquid 21 is an in Fig. 4 shown nozzle 66 introduced into the compressed gas supply line 4 upstream of the through holes 5.
  • the cleaning liquid 21 can be introduced into the compressed gas feed line 4 near the mixing chamber 7.
  • the pressurization of the compressed gas, for example air, with a droplet mist of cleaning fluid 21 can also be made at a greater distance from the mixing chamber 7.
  • the cleaning liquid 21 is pressed by the atomizing air in the compressed gas supply line 4 at high speed through the mostly, but by no means compelling, radially arranged through-holes 5, which are kept free from deposits in this way.
  • Fig. 4 schematically indicated sputtering chamber 67 to disassemble into small drops, so that the radial through holes 5 are subjected to an air-droplet mist flow.
  • the steam nozzle 68 may also be arranged in the annular compressed gas supply line 4.
  • the steam nozzle 68 may also be arranged in the annular compressed gas supply line 4.
  • a flutter valve 69 in the liquid supply line 62 which can be switched on.
  • the fluttering valve 69 it is possible to impart pressure surges to the liquid to be atomized in the liquid feed line 62, which cause fragmentation of the linings or covering tiles, in particular in the region of the taper 63 and the constriction 10 of the liquid inlet bore into the mixing chamber 7. In a sense to compare this with the ultrasonic destruction of kidney stones.
  • an ultrasound generator with a suitable ultrasonic transducer can be used, which imposes pressure surges in the ultrasonic range and thereby ensures a cleaning of the liquid supply line 62 and in particular the taper 63 and the constriction 10.
  • FIG. 5 Another embodiment of a two-fluid nozzle 70 according to the invention is shown in the schematic sectional view of Fig. 5 shown.
  • the two-fluid nozzle 70 has in many parts an identical structure to the two-fluid nozzle 60 of Fig. 4 on, so that only the two - fluid nozzle 60 of the Fig. 4 different elements are explained in detail.
  • the atomizing air in the compressed gas supply line 4 can be acted upon with small foam beads 72, as in Fig. 5 is shown schematically. These are introduced into the compressed gas supply line 4 and then pressed alternately by stochastic laws through the various through holes 5. This allows the radial through holes 5 are kept free of coverings.
  • a comparable method has hitherto been used exclusively for the cleaning of long condenser tubes.
  • the introduction of the foam beads 72 can be used with or without additional doping with a cleaning liquid 21.
  • the atomizing air can be acted upon with abrasive fine dust 74, which then also lead in the through-holes 5 to an erosive detachment of the pads.
  • abrasive fine dust 74 is in the illustration of Fig. 5 shown schematically.
  • the hardness of the abrasive fine dust 74 should be much lower than the hardness of the nozzle material, so that in fact only the pads and not the bore walls are removed.
  • the through-hole 76 for the liquid supply to the constriction 10 in particular, as in Fig. 2 is shown by covering plate 15 from the liquid supply line 2, is in the two-fluid nozzle 70 according to Fig. 5 also provided for the liquid inlet bore 76, a cleaning mechanism.
  • a plunger 20 To clean the liquid inlet bore 76 is a plunger 20, the in Fig. 5 is shown schematically and the example, magnetostrictive or hydraulically along the in Fig. 5 indicated double arrow can be moved.
  • the plunger 20 By moving the plunger 20 in such a way that it pushes on the frustoconical constriction 73 of the liquid inlet bore, the leaflets are shattered and can be discharged from the nozzle 70 via the mixing chamber 7.
  • the plunger 20 has a circular cylindrical body and tapers conically at its two ends.
  • the plunger 20 is arranged with its longitudinal axis parallel to the flow direction and concentric with the central axis 71 of the nozzle 70.
  • the cone-shaped taper of the plunger 20 facing the mixing chamber 7 in the flow direction is adapted to the taper 73 of the liquid inlet bore 76. In this way, the plunger 20 comes in the region of the taper 73 flat to the plant and can thereby smash any existing plaque there.
  • the tapered at both ends of the embodiment of the plunger 20 and its arrangement with its longitudinal axis parallel to the flow direction leads to a low flow resistance and thus to a low pressure drop in the liquid supply line 2.
  • the plunger 20 is movably disposed within a plunger chamber 75, which compared to the liquid supply 2 has an expanded cross-section and in FIG Seen flow direction to the mixing chamber through the taper 73 and the throat 10 of the liquid inlet bore 76 is limited.
  • FIG. 2 shows a section of the two-substance nozzle 70 according to the invention Fig. 5
  • platelet-shaped deposits 15 can be seen, which have accumulated in the region of the taper 73 in front of the constriction 10.
  • These deposits are typically not formed on the liquid inlet bore 76, unlike the deposits formed on the air passage bore 5 itself, but represent a mostly overwhelming percentage of scaling of debris present in the extensive fluid supply piping system as well as in the prior art the nozzle lance itself have arisen.
  • vibrations or thermal stresses such deposits in the form of leaves can detach from the walls.
  • the inspection and maintenance of two-fluid nozzle systems can be reduced to a minimum and it can be ensured over long periods of operation, optimal atomization.
  • a spray assembly 80 according to the invention is shown according to a preferred embodiment.
  • two-fluid nozzles were often used to evaporate the suspension, which is obtained in wet flue gas cleaning systems.
  • the flue gas cleaning is increasingly carried out even in such, equipped with two-fluid nozzles apparatus.
  • the liquid 1 to be sprayed must be enriched with a sorbent, for example with lime milk, in order to effect the incorporation of the acid formers, such as sulfur dioxide and hydrogen chloride.
  • the acid formers such as sulfur dioxide and hydrogen chloride.
  • With a lime milk concentration of, for example, 10% which is advantageous for the flue gas purification process, the risk of contamination for the pipelines and for the nozzle lances and nozzles is considerably increased, so that deposits can occur.
  • a further filter should be integrated directly in front of the mixing chamber into the two-substance nozzle.
  • deposits can be smashed at the liquid inlet into the mixing chamber, as for example with reference to Fig. 5 has been described.
  • the space is not sufficient.
  • such a filter would have to be cleaned from time to time. This would also require an expansion of the nozzle lance, which is just to be avoided.
  • the areas of the nozzle lance and the nozzle that are at risk for the site can be intermittently cleaned without the nozzle lance having to be removed for this purpose.
  • This is inventively achieved by reversing the flow direction in the liquid supply to the nozzle, connected to the backwashing of loose deposits to a arranged in the supply line to the nozzle lance particle.
  • This cleaning process can still be improved by chemically effective cleaning fluids.
  • a prior art two-fluid nozzle lance 117 is provided with the flanges 118 for the liquid to be atomized and with pressurized gas connection flanges 119 which cause the atomization.
  • a double-acting, coarse mesh filter 120 is installed in the liquid supply line 125 .
  • the liquid supply to the nozzle lance 117 can be regulated or interrupted.
  • the purge valves 122, 123 and a purge valve 124 may be opened to the sludge tank 126.
  • the Abschlämm constituteer can be brought to negative pressure.
  • Abschlämm hereer 126 solids or thick sludge 134 and Abschlämmevenkeit 132 are collected.
  • the thick sludge 134 can be discharged via a discharge valve 135, it is possible to recirculate the blow-off liquid 132 with the cleaning additives contained, ie the cleaning liquid used, via a line 133.
  • the AbschlämmAvemkeit 132 which contains a large proportion of used cleaning liquid, conveyed into a storage tank and thus be used again for cleaning purposes.
  • the blowdown container 126 can be used as a central unit for receiving the slurry and the cleaning liquid become. This is indicated by the supply lines with the reference numerals 129, 130 and 131.
  • the compressed gas 115 for the atomization of the liquid is supplied from the compressor 136 and fed via the pressure gas main valve 137 in the compressed gas feed line 138.
  • the feed of the cleaning liquids 140 and 141 which are stored in the containers 142 and 143.
  • the pressure in the accumulators 142 and 143 must be slightly higher than that of the compressed gas. Therefore, a pressurized gas supply 148 of the container via the valves 144 and 145 is provided.
  • Cleaning liquid can optionally be fed via the valves 146 and 147 into the compressed gas line 138.
  • the cleaning fluids are entrained by the pressure gas flow and first entered into the mixing chamber 7 via the through holes 5 for the compressed gas.
  • blow-off liquid 132 can be recirculated and is then pumped by the pump 154 into one of the containers 142, 143, for example.
  • liquid 1 to be sprayed is thus conveyed through the liquid supply line 125 to the nozzle lance 117 when the main liquid valve 121 is open. At the same time passes through the compressor 136 ambient air 115 through the valve 137 in the conduit 138 and the compressed gas supply line 4 of the nozzle lance 117. In the spraying operation, no cleaning liquid is supplied via the feed station 139 in the rule.
  • the compressed gas enters the annular chamber 6, which surrounds the mixing chamber 7 at least in sections and through the through holes 5 in the mixing chamber 7.
  • the liquid to be sprayed shoots through the constriction 10 of the liquid inlet bore centrally symmetrically in the mixing chamber 7 a. Another constriction 114 closes the mixing chamber 7 from the nozzle outlet 8 back. After Bottleneck 114 is adjoined by an outlet funnel, so that a spray jet exits through the nozzle outlet 8 into the process environment 116.
  • the main liquid valve 121 is turned off, and the purge valves 122, 123, 124 are opened.
  • the compressed gas supply is further maintained and the feed point 139 cleaning liquid from the containers 142, 143 is fed, so that in the compressed gas supply line 4, a mixture of cleaning fluid and compressed gas, especially ambient air 115 is located.
  • the main liquid valve 121 and opened cleaning valves 122, 123, 124 is at least a portion of the pressurized gas with the cleaning fluid through the mixing chamber 7 through the lance tube 2 and the feed line 125 to the filter 120 promoted and discharged from here into the Abschlämm constituer 126.
  • the compressed gas flowing into the mixing chamber 7 can emerge from the mixing chamber 7 via two openings in cleaning operation, once via the somewhat larger constriction 114 of the mixing chamber 7 to the gas space 116 or over the constriction 10 in the liquid supply line, namely the lance tube 2 and then to the filter 120 and the Abschlämm constitutioner 26 out.
  • Examinations by the inventor have shown that the dynamic pressure of the atomization air flowing towards the filter 20 for the removal of platelet-shaped shutters in the region of the constriction 10 together with the liquid 1 still present in the liquid feed line, the lance tube 2, back to the filter 120 in all Rule is quite enough.
  • This cleaning air stream can be intensified by applying a negative pressure to the blowdown container 126, which, as already described, takes place by opening the valve 127 and activating the pump 28.
  • the cleaning effect can be enhanced by applying pressure surges to the cleaning fluid.
  • one of the valves between the mixing chamber 7 and Abschlämm constituer 126 may be designed as a flutter valve.
  • cleaning liquid can also emerge from the nozzle mouth 8. This is usually desirable to replace deposits in the mouth region of the nozzle.
  • This cleaning liquid which enters the gas space 116 via the nozzle mouth 8, becomes even in the cleaning operation so finely sprayed that it is not dangerous for downstream components, since the drops are evaporated in time.
  • the partial flow of the cleaning fluid exiting via the nozzle mouth 8 can be lowered as far as desired by applying a sufficiently low negative pressure to the blowdown container 126. If necessary, one can also reduce the pressure of the atomizing air accordingly.
  • a method for operating the spray assembly 80 can be sucked through the nozzle mouth 8 through the liquid supply line, the lance tube 2, and the supply line 125 to the nozzle lance 117 by a sufficiently strong reduction of the negative pressure in the Abschlämm constituer 126 gas, if this with appropriate composition of Gas in the gas space 116, for example, a suitable flue gas composition, does not appear detrimental.
  • Zweistoffdüsennanzen are often fed not only with the liquid to be atomized and compressed gas, but also with Hüllluft, which is guided in a tube which surrounds the two-component nozzle lance concentric. During operation, this envelope air then encloses the nozzle orifice 8.
  • the sucking back of gas during the cleaning operation it is therefore not necessary for any flue gas to be sucked back over the nozzle lance in this case. Rather, the sucked back gas may consist of neutral enveloping air.
  • sucking back from Hüll Kunststoff thus it is possible to clean nozzles and nozzle lances without the cleaning liquid would need to get into the flue gas. And there does not always have to be flue gas in the gas space 16.
  • flue gas in the gas space 16 there may be a strong interest in not letting any cleaning liquid get into the food contact side of the food.
  • the cleaning liquid which makes up the largest percentage of the blowdown liquid 132 in the blowdown tank 126, can be recirculated via the pipe 133 and the pump 154 until their absorption capacity is exhausted, taking account of economic aspects. Therefore, cleaning liquid should only be blown through the nozzle mouth 8 in the gas space 116 so far, as is beneficial for the process or for the cleaning of the nozzle mouth 8 is necessary.
  • the blow-down liquid 132 which consists to a large extent of cleaning liquid, would have to be evaporated.
  • This can be done by mixing the Abschlämmmatikeit 132 in the main liquid stream 1 during the spraying operation.
  • the dosing liquid 132 into the main liquid stream 1 is expediently added in such a way that the blowdown liquid 132 exits from the nozzle mouth 8 in diluted form for ineffectiveness.
  • Abschlämmatkeit can be removed via the line 133 and mixed by means of the pump 154 and the dashed lines shown supply line 81 to be sprayed liquid 1. With extreme dirt and deposits can also be so by means of the supply line 81 a lot of cleaning liquid are fed, that virtually exclusively cleaning liquid is conveyed to the mixing chamber 7 and thereby causes a thorough cleaning.

Landscapes

  • Nozzles (AREA)
  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Claims (21)

  1. Ensemble de pulvérisation doté d'une tuyère de pulvérisation qui présente une chambre de sortie ou de mélange (7) et au moins deux alésages de passage qui débouchent dans la chambre de sortie ou de mélange (7), les alésages de passage étant tous reliés à un conduit de fluide respectif,
    caractérisé en ce que
    au moins l'un des alésages de passage (5) est configuré de manière à être auto-nettoyant et/ou
    en ce que des dispositifs de nettoyage d'au moins l'un des alésages de passage (74) sont prévus,
    en ce qu'au moins l'un des conduits d'amenée de fluide est configuré comme conduit (125) d'amenée de liquide à la chambre de mélange (7),
    en ce qu'au moins l'un des conduits de fluide est configuré comme conduit (138) d'amenée de gaz sous pression dans la chambre de mélange (7),
    en ce qu'au moins un récipient (142, 143) rempli de liquide de nettoyage (140, 141) est prévu,
    en ce qu'un conduit d'injection de liquide de nettoyage conduit du récipient (142, 143) au conduit (138) d'amenée de gaz sous pression par l'intermédiaire d'une soupape (146, 147) et
    en ce qu'un conduit d'injection (150) de liquide de nettoyage conduit du récipient (142, 143) au conduit d'amenée de liquide par l'intermédiaire d'une soupape (151, 152, 153).
  2. Ensemble de pulvérisation selon la revendication 1, caractérisé en ce que sur son côté non tourné vers la chambre de sortie ou de mélange (7), au moins l'un des alésages de passage (5) de la tuyère de pulvérisation présente une section transversale arrondie et se rétrécit de telle sorte qu'un écoulement de fluide traverse l'alésage de passage (5) jusqu'à déboucher dans la chambre de mélange sans d'évitement de l'écoulement.
  3. Ensemble de pulvérisation selon la revendication 2, caractérisé en ce que sur son côté non tourné vers la chambre de mélange (7), l'alésage de passage (5) de la tuyère de pulvérisation est arrondi en forme de tuyère.
  4. Ensemble de pulvérisation selon l'une des revendications précédentes, caractérisé en ce qu'au moins l'un des conduits de fluide est configuré comme conduit d'amenée de liquide vers la chambre de mélange (7) et en ce qu'un poussoir mobile (20) est prévu pour nettoyer l'alésage (76) d'entrée de liquide au niveau d'au moins un alésage de passage de la tuyère de pulvérisation configuré comme alésage (76) d'entrée de liquide.
  5. Ensemble de pulvérisation selon la revendication 4, caractérisé en ce que le poussoir (20) est disposé en amont de l'alésage (76) d'entrée de liquide et est configuré en forme de cône ou de tronc de cône à son extrémité tournée vers l'alésage (76) d'entrée de liquide.
  6. Ensemble de pulvérisation selon la revendication 5, caractérisé en ce que l'extrémité en forme de cône ou de tronc de cône du poussoir (20) est adaptée à une partie d'entrée (73) de l'alésage (76) d'entrée de liquide qui se rétrécit dans la direction de l'écoulement.
  7. Ensemble de pulvérisation selon l'une des revendications 4 à 6 qui précèdent, caractérisé en ce que le poussoir (20) est disposé dans le conduit d'amenée conduisant à l'alésage (76) d'entrée de liquide avec le sens de sa longueur parallèle à la direction d'écoulement et se rétrécit à ses deux extrémités.
  8. Ensemble de pulvérisation selon au moins l'une des revendications précédentes, caractérisé en ce que l'un des conduits de fluide est configuré comme conduit (62) d'amenée de liquide et en ce que des moyens (69) qui impriment des impulsions de pression au liquide présent dans le conduit d'amenée de liquide sont prévus.
  9. Ensemble de pulvérisation selon la revendication 8, caractérisé en ce que les moyens exerçant des impulsions de pression à des fréquences dans la plage des ultrasons conviennent.
  10. Ensemble de pulvérisation selon au moins l'une des revendications précédentes, caractérisé en ce que l'un des conduits de fluide est configuré comme conduit (4) d'amenée de gaz sous pression vers la chambre de mélange (7) et en ce que des moyens permettant d'apporter des poussières (74) à action abrasive dans le conduit (4) d'amenée de gaz sous pression, des moyens (66) qui apportent du liquide de nettoyage (21) dans le conduit (4) d'amenée de gaz sous pression, des moyens qui apportent des particules (72) en forme de mousse ou d'éponge dans le conduit (4) d'amenée de gaz sous pression et qui peuvent être comprimés sous la pression du gaz sous pression apporté par le ou les alésages d'entrée de gaz sous pression et/ou des moyens (68) qui apportent de la vapeur d'eau (18) dans le conduit d'amenée de gaz sous pression sont prévus en amont du ou des alésages de passage (5) configurés comme alésages d'entrée de gaz sous pression.
  11. Ensemble de pulvérisation selon l'une des revendications précédentes, dans lequel la tuyère de pulvérisation présente une chambre de mélange ou de sortie (7) et au moins deux conduits de fluide qui débouchent dans la chambre de mélange ou de sortie, caractérisé en ce qu'il présente des moyens qui ont pour effet un écoulement de fluide depuis la chambre de mélange ou de sortie (7) jusque dans le conduit de fluide dans un fonctionnement en nettoyage dans au moins l'un des conduits de fluide et au moins un des alésages de passage associé.
  12. Procédé de conduite d'un ensemble de pulvérisation selon l'une des revendications précédentes, caractérisé par, dans un fonctionnement en nettoyage, l'injection d'un liquide de nettoyage ou de particules nettoyantes (72) dans le conduit (4) d'amenée de gaz sous pression, en amont d'au moins un alésage de passage (5) configuré comme alésage d'entrée de gaz sous pression dans la chambre de mélange (7), et par l'injection du liquide de nettoyage dans le conduit (125) d'amenée de liquide en amont de la chambre de mélange (7).
  13. Procédé selon la revendication 12, caractérisé par l'apport de vapeur d'eau (18), d'un liquide de nettoyage (21), de poussières à action abrasive (74) et/ou de particules (72) en forme d'éponge ou de mousse qui sont comprimées au moins sous la pression de gaz sous pression par le ou les alésages d'entrée de gaz sous pression, en amont du ou des alésages d'entrée de gaz sous pression.
  14. Procédé selon l'une des revendications 12 ou 13, caractérisé par l'application d'impulsions de pression sur le liquide à pulvériser dans le conduit de fluide configuré comme conduit (62) d'amenée de liquide, en amont du ou des alésages de passage configurés comme alésages d'entrée de liquide dans la chambre de mélange (7), en particulier dans la plage des ultrasons.
  15. Procédé de conduite d'un ensemble de pulvérisation selon l'une des revendications 1 à 11, qui présente une tuyère de pulvérisation dotée d'une chambre de mélange ou de sortie (7) et d'au moins deux conduits de fluide qui débouchent dans la chambre de mélange ou de sortie, caractérisé par l'inversion de la direction d'écoulement d'un fluide en fonctionnement de nettoyage par rapport au fonctionnement en pulvérisation, au moins dans une partie de l'embouchure de l'un des conduits de fluide dans la chambre de mélange ou de sortie (7).
  16. Procédé selon la revendication 15, dans lequel un conduit de fluide de la tuyère de pulvérisation est configuré comme conduit (2) d'amenée de liquide débouchant dans la chambre de mélange (7) et un autre conduit de fluide est configuré comme conduit (4) d'amenée de gaz sous pression débouchant dans la chambre de mélange (7), le procédé étant caractérisé par les étapes suivantes :
    dans un fonctionnement en nettoyage, débranchement de l'amenée de liquide au moyen d'une soupape de blocage (121) prévue dans le conduit (2) d'amenée de liquide et ouverture d'au moins une soupape de nettoyage (122, 123, 124) prévue en aval de la soupape de blocage (21) dans la direction d'amenée de liquide et
    introduction d'un écoulement de fluide de nettoyage par l'intermédiaire du conduit (4) d'amenée de gaz sous pression et de la chambre de mélange (7) dans le conduit (2) amenant le liquide à la soupape de nettoyage (122, 123, 124).
  17. Procédé selon la revendication 16, caractérisé en ce que le fluide de nettoyage est le gaz sous pression utilisé en fonctionnement en pulvérisation.
  18. Procédé selon les revendications 16 ou 17, caractérisé par l'application d'une dépression sur la soupape de nettoyage (122, 123, 124) en fonctionnement en nettoyage.
  19. Procédé selon l'une des revendications 16 à 18, caractérisé par l'introduction d'un liquide de nettoyage dans le conduit (4) d'amenée de gaz sous pression pendant le fonctionnement en nettoyage de telle sorte que le fluide de nettoyage est un mélange de gaz sous pression et de liquide de nettoyage.
  20. Procédé selon l'une des revendications 16 à 19, caractérisé en ce que le fluide de nettoyage est constitué exclusivement du liquide de nettoyage.
  21. Procédé selon au moins l'une des revendications 15 à 20, caractérisé par l'aspiration de gaz environnant par une ouverture (8) de sortie de tuyère pendant le fonctionnement en nettoyage, de telle sorte que le fluide de nettoyage contienne du gaz de l'environnement.
EP06753495.8A 2005-05-06 2006-05-05 Buse de pulverisation, dispositif de pulverisation et procede permettant de faire fonctionner une buse de pulverisation et un dispositif de pulverisation Not-in-force EP1890823B1 (fr)

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PL06753495T PL1890823T3 (pl) 2005-05-06 2006-05-05 Dysza rozpylająca, układ rozpylający i sposób eksploatacji dyszy rozpylającej i układu rozpylającego
SI200631692T SI1890823T1 (sl) 2005-05-06 2006-05-05 Pršilna šoba, pršilni sestav in postopek za obratovanje pršilne šobe in pršilnega sestava

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DE102005021650A DE102005021650A1 (de) 2005-05-06 2005-05-06 Verfahren und Vorrichtung zur Optimierung von Zweistoff-Düsen
DE200510037991 DE102005037991A1 (de) 2005-08-09 2005-08-09 Verfahren und Vorrichtung zur on-line-Abreinigung von Düsen sowie der zugehörigen Düsenlanzen
PCT/EP2006/004220 WO2006119923A1 (fr) 2005-05-06 2006-05-05 Buse de pulverisation, dispositif de pulverisation et procede permettant de faire fonctionner une buse de pulverisation et un dispositif de pulverisation

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EP1890823B1 true EP1890823B1 (fr) 2013-08-14

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EP (1) EP1890823B1 (fr)
JP (1) JP5376937B2 (fr)
KR (1) KR101298564B1 (fr)
CA (2) CA2606868C (fr)
DK (1) DK1890823T3 (fr)
PL (1) PL1890823T3 (fr)
RU (2) RU2438796C2 (fr)
SI (1) SI1890823T1 (fr)
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JP2008540079A (ja) * 2005-05-06 2008-11-20 ディエター ウルツ, 噴霧ノズルおよび噴霧ノズル装置並びに噴霧ノズルおよび噴霧ノズル装置を作動させる方法
DE102014003877A1 (de) 2014-03-19 2015-09-24 Dieter Wurz Verfahren und Vorrichtung zur on-line-Reinigung von Zweistoffdüsen
CN107413747A (zh) * 2017-09-22 2017-12-01 武汉华星光电技术有限公司 一种清洁装置及清洁方法

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RU2011132606A (ru) 2013-02-10
CA2606868A1 (fr) 2006-11-16
RU2570868C2 (ru) 2015-12-10
WO2006119923A1 (fr) 2006-11-16
US8985478B2 (en) 2015-03-24
SI1890823T1 (sl) 2013-12-31
RU2438796C2 (ru) 2012-01-10
DK1890823T3 (da) 2013-11-25
US20130161408A1 (en) 2013-06-27
PL1890823T3 (pl) 2014-01-31
RU2007144330A (ru) 2009-06-20
KR101298564B1 (ko) 2013-08-22
KR20080012343A (ko) 2008-02-11
CA2606868C (fr) 2013-10-29
CA2815553A1 (fr) 2006-11-16
JP2008540079A (ja) 2008-11-20
US8453945B2 (en) 2013-06-04
US20090121038A1 (en) 2009-05-14
JP5376937B2 (ja) 2013-12-25
EP1890823A1 (fr) 2008-02-27

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