EP1825994B1 - Dispositif d'amélioration de panneaux de construction - Google Patents

Dispositif d'amélioration de panneaux de construction Download PDF

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Publication number
EP1825994B1
EP1825994B1 EP07003514.2A EP07003514A EP1825994B1 EP 1825994 B1 EP1825994 B1 EP 1825994B1 EP 07003514 A EP07003514 A EP 07003514A EP 1825994 B1 EP1825994 B1 EP 1825994B1
Authority
EP
European Patent Office
Prior art keywords
press
tool carrier
press plate
plate
tool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP07003514.2A
Other languages
German (de)
English (en)
Other versions
EP1825994A2 (fr
EP1825994A3 (fr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Flooring Technologies Ltd
Original Assignee
Flooring Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Flooring Technologies Ltd filed Critical Flooring Technologies Ltd
Priority to PL07003514T priority Critical patent/PL1825994T3/pl
Publication of EP1825994A2 publication Critical patent/EP1825994A2/fr
Publication of EP1825994A3 publication Critical patent/EP1825994A3/fr
Application granted granted Critical
Publication of EP1825994B1 publication Critical patent/EP1825994B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06—Platens or press rams
    • B30B15/062—Press plates
    • B30B15/064—Press plates with heating or cooling means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/026—Mounting of dies, platens or press rams
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/06—Platens or press rams
    • B30B15/062—Press plates
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49995—Shaping one-piece blank by removing material

Definitions

  • the invention relates to a device for refining the surface of a building board made of a compressed wood material, in particular MDF or HDF, or a wood-plastic mixture, by impressing a structure or imprinting a decor, with a correspondingly engraved with the structure or the decor press plate and a tool carrier mounted in a press device, wherein the press plate is fastened directly and over the entire surface on the tool carrier.
  • a device for refining the surface of a building board made of a compressed wood material, in particular MDF or HDF, or a wood-plastic mixture by impressing a structure or imprinting a decor, with a correspondingly engraved with the structure or the decor press plate and a tool carrier mounted in a press device, wherein the press plate is fastened directly and over the entire surface on the tool carrier.
  • Such a device is for example from the DE 31 33 318 A1 known.
  • a press for pressing wood fiber products from a scattered cake is from the DE 26 12 322 A1 known. Between the press plate and the tool carrier an evacuable space is formed by means of a circumferential sealing plate, which is filled with a metal mesh.
  • Floor panels are known, which are coated on at least one large-scale side with synthetic resin and have a decor and adapted to the decor, so-called decorsynchronous structure.
  • the decoration is present either as a paper layer laminated on a carrier plate or as a color layer printed directly on the carrier plate.
  • the decor is also coated abrasion resistant.
  • abrasion-resistant paper layers so-called overlays or abrasion-resistant lacquer layers are used after curing.
  • support plates wood-based panels, such as HDF or MDF boards are often used.
  • the decorsynchronous structure is present as a three-dimensional surface structure in the coating.
  • the decorsynchronous structure is impressed by means of a correspondingly three-dimensionally structured press plate.
  • the thermal and pressure-activatable constituents of the coating run and fill the three-dimensional structure with hardening.
  • the structures have a height of 0 to 500 .mu.m, preferably 200 .mu.m.
  • a mounting device for structural plates on an upper and / or lower pressure plate of a plate press for the production of wood-based panels is described in which a peripheral soft seal in the region of the edge of the structural plate is arranged and the structural plate is attached by vacuum, wherein the structural sheet at an upper, elastic deformable support plate is arranged and the support plate is attached suspended on the upper press plate with the press open.
  • the DE 44 14 309 discloses a method and apparatus for suspending the upper press plate from the upper hot plate of a hot press.
  • the press plate is clamped on opposite sides by means of clamping devices and is suspended suspended.
  • a coupling of the manufacturing steps decoration and structuring of the floor panels to a common step is not possible. Therefore, a large control effort is operated to synchronously provided with a decor carrier plate with the structure-carrying press plate to align with each other.
  • the press plates usually have a size of 6,000 x 2,000 x 5 mm, so that such press plates are so heavy that they can be moved only with mechanical be ebezeugen. Due to the high weight, such press plates tend to deflect when clamped in a press, which adversely affects the accuracy of the deco-synchronous structure.
  • 5,000 to 30,000 strokes can be achieved with such press plates. Each stroke thus lengthens each alignment time and leads to high costs.
  • the DE 199 37 694 A1 discloses a platen press according to the preamble of claim 1, wherein the press plate is fixed to a membrane plate mounted on a heating plate. Between the heating plate and the membrane plate is a solid cold balancing plate. At press temperature, this forms a liquid pressure pad, which prevents sagging of the press plate. This ensures a completely flat or flat press plate.
  • the US 3,684,613 discloses a platen press in which the press plate is connected to the heating plate via a thermoplastic film, which melts during pressing due to the high temperature and so unfolds an adhesive effect.
  • a plate press in which a heat transfer medium is arranged in flexible pressure hoses between the tool carrier and press plate.
  • the pressure hoses are arranged as a serpentine flexible piping system.
  • thin press plates By attaching the thin press plates on at least one tool carrier to fall significantly lower costs in the production of the press plates and the handling of the press plates simplified, so that the setup times can be reduced.
  • such thin press plates can also be rolled up and therefore stored and transported particularly easily.
  • press plates are particularly suitable for embossing a structure imitating a natural material, for example a wood decor in a building board, which may consist of wood material, in particular MDF, HDF, or plastic. It is also possible to impress the relief by means of such a press plate in building boards, which consist of a mixture of wood material and plastic. Furthermore, it is possible to emboss Fantasiereliefs with such press plates.
  • the thin press plate mechanically, pneumatically or magnetically to the tool carrier, whereby a simple and easily reversible attachment to the tool carrier is possible.
  • the mechanical, pneumatic or magnetic attachment to the tool carrier allows a simple sheet exchange and thus shorter set-up times.
  • the tool carrier can remain in the attachment of the thin press plate in the processing device.
  • both a printing unit for decor printing or a continuous or a discontinuous pressing device e.g. a short-cycle press or a continuous press.
  • the tool carrier is filled with a heat and pressure transmitting medium. Due to the thin pressing plate, heat and pressure can be transferred to the building board particularly well thanks to this medium and the force required during pressing can be reduced.
  • temperatures of 150 ° C to 250 ° C and pressures of 200 to 800 N / cm 2 , preferably 200 to 450 N / cm 2 are particularly suitable.
  • the wall thickness of the tool carrier is approximately 1 mm, in particular on the press plate facing side. This wall thickness is required for sufficient rigidity of the tool carrier.
  • the tool carrier can be fastened in the processing device, for example by screwing.
  • thermal oil is particularly well suited.
  • a controllable pressure port for the heat and pressure transmitting medium is provided on the tool carrier.
  • the thermal oil on the one hand ensures the transfer of the necessary heat in the press plate for transmission in the plate to be processed and on the other hand it allows a balancing adjustment of press plate and the press plate facing side of the tool carrier on uneven surfaces of the building board to be processed. As a result, unevenness of up to 0.1 mm can be compensated in the building board.
  • an upper or lower press pad Below the side facing away from the press plate of the tool carrier can also be arranged an upper or lower press pad.
  • the method of engraving a pattern into a press plate could be such that the structure is produced by means of a pulsed diamond tool, a laser, or die-sinking. Thanks to these technologies, very precise engraving is possible even in thin press plates. It is also possible to introduce the structure by etching in the thin press plate. In particular, laser etching, inkjet etching, screen printing or rolling etching technologies are suitable, which also allow accurate engraving of the thin press plates.
  • the building boards which have been finished in the device according to the invention, have a core of wood-based material, in particular HDF, MDF, a mixture of wood-based material and plastic or plastic.
  • a primer On this core (building board) is applied a primer, the decor and an abrasion-resistant layer, in which then the decorsynchrone structure is imprinted.
  • On the underside of the support plate can also be a counter-pull, for example, a return made of paper can be arranged to counteract the bulging of the plate in case of change in humidity (bowls).
  • the finished building panels can be used, for example, as floor panels, grooves or springs can be formed on the opposite side edges of the building panel, which can be provided for connecting and locking the individual floor panels with each other in the horizontal and vertical direction with special locking elements.
  • a short-cycle press 20 which comprises two press cylinders 1, a top frame 2, a base 9 and a press table 10.
  • a tool carrier 3 and 6, respectively is fastened by screwing, which consists of a hollow metal body.
  • a controllable pressure connection is provided on the tool carriers 3, 6.
  • the thermal oil 7, 8 reaches the upper tool carrier 3 or the lower tool carrier 6.
  • FIG. 2 shows the non-inventive short-cycle press 20 FIG. 1 in which, in contrast to this, the tool carriers 3, 4 are not filled with a thermal oil 7, 8.
  • FIG. 3 shows a building board 15 which is covered with a primer 14, a decor 13 and an abrasion resistant layer 12.
  • a decorsynchronous structure 11 has been embossed by the device according to the invention for refining building boards.
  • a counter-tension 16 is applied to prevent faults of the building panel in the event of changes in humidity.
  • FIG. 4 shows the finished building board 15 FIG. 3 in the plan view, in which at opposite side surfaces connecting means for connecting a plurality of plates with each other springs 17 and grooves 18 have been formed.
  • connecting means for connecting a plurality of plates with each other springs 17 and grooves 18 have been formed.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Claims (6)

  1. Dispositif pour améliorer la surface d'un panneau de construction (15) constitué d'un matériau comprimé à base de bois, en particulier MDF ou HDF, ou un matériau mélangé de bois et de plastique, par estampage d'une structure ou par surimpression d'un décor, comprenant une plaque de presse (4, 5) gravée correspondant à la structure ou respectivement au décor et un porte-outil (3, 6) réalisé comme un corps creux logé dans un dispositif de presse, la plaque de presse (4, 5) étant fixée de façon amovible directement et sur toute la surface au porte-outil (3, 6), caractérisé en ce que la plaque de presse (4, 5) est mince par rapport au porte-outil et l'épaisseur de la plaque de presse (4, 5) est de 0,2 à 2 mm, en ce que le porte-outil (3, 6) est rempli d'huile thermique à transfert de pression et de chaleur, et en ce que le porte-outil (3, 6) présente un raccord de pression pour l'huile thermique.
  2. Dispositif selon la revendication 1, caractérisé en ce que l'épaisseur de la plaque de presse (4, 5) est de 0,5mm.
  3. Dispositif selon la revendication 1 ou 2, caractérisé en ce que la plaque de presse (4, 5) est reliée par adhésion au porte-outil (3, 6).
  4. Dispositif selon l'une ou plusieurs des revendications précédentes, caractérisé en ce que la plaque de presse (4, 5) est fixée au porte-outil (3, 6) mécaniquement, pneumatiquement ou magnétiquement.
  5. Dispositif selon la revendication 1, caractérisé en ce que l'épaisseur de paroi du porte-outil (3, 6) est d'environ 1 mm sur le côté faisant face à la plaque de presse (4, 5).
  6. Dispositif selon l'une ou plusieurs des revendications précédentes, caractérisé en ce qu'un coussinet de presse (21, 22) est disposé sur le côté du porte-outil (3, 6) opposé à la plaque de presse (4, 5).
EP07003514.2A 2006-02-24 2007-02-21 Dispositif d'amélioration de panneaux de construction Not-in-force EP1825994B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL07003514T PL1825994T3 (pl) 2006-02-24 2007-02-21 Urządzenie do wykańczającej obróbki płyt budowlanych

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102006008626A DE102006008626B4 (de) 2006-02-24 2006-02-24 Vorrichtung zur Veredelung von Bauplatten

Publications (3)

Publication Number Publication Date
EP1825994A2 EP1825994A2 (fr) 2007-08-29
EP1825994A3 EP1825994A3 (fr) 2007-10-17
EP1825994B1 true EP1825994B1 (fr) 2014-06-25

Family

ID=38057363

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07003514.2A Not-in-force EP1825994B1 (fr) 2006-02-24 2007-02-21 Dispositif d'amélioration de panneaux de construction

Country Status (5)

Country Link
US (1) US20080011167A1 (fr)
EP (1) EP1825994B1 (fr)
DE (1) DE102006008626B4 (fr)
ES (1) ES2504191T3 (fr)
PL (1) PL1825994T3 (fr)

Families Citing this family (12)

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WO2007117672A2 (fr) * 2006-04-07 2007-10-18 Qd Vision, Inc. Procédé de dépôt de nanomatériau et procédés de fabrication d'un dispositif
BE1018680A5 (nl) 2008-12-19 2011-06-07 Flooring Ind Ltd Sarl Werkwijzen voor het vervaardigen van panelen en paneel hierbij bekomen.
KR101616593B1 (ko) * 2008-12-19 2016-05-12 플로어링 인더스트리즈 리미티드 에스에이알엘 코팅 패널 및 이러한 패널의 제조 방법
DE102009016520A1 (de) * 2009-04-08 2010-10-28 Hamberger Industriewerke Gmbh Paneel und Verfahren zu dessen Herstellung
DE102009051311A1 (de) * 2009-10-29 2011-05-12 Okt Germany Gmbh Verfahren zur Herstellung eines Pressblechs, Verfahren zur Herstellung einer Pressblechanordnung sowie Pressblechanordnung
DE102009053498A1 (de) 2009-11-16 2011-05-19 Giesecke & Devrient Gmbh Laminierkörper
DE102010020928B4 (de) 2010-05-10 2022-07-07 Schmid Technology Systems Gmbh Presspolster und Verfahren zu seiner Herstellung
KR101552018B1 (ko) * 2012-11-07 2015-09-09 오씨아이 주식회사 진공단열재 심재의 성형 장치 및 이를 통해 제조된 진공단열재
US20150254600A1 (en) * 2014-03-05 2015-09-10 Wipro Limited System and method for real time assessment of cargo handling
DE102016221248A1 (de) * 2016-10-28 2018-05-03 Bayerische Motoren Werke Aktiengesellschaft Fahrzeugrad und Verfahren zum Betreiben eines Fahrzeugrads
BE1025875B1 (nl) 2018-01-04 2019-08-06 Unilin Bvba Werkwijzen voor het vervaardigen van panelen
CN113665158A (zh) * 2021-08-31 2021-11-19 沈琪 多工位自动旋转盘压榨线

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DE29708003U1 (de) * 1997-05-03 1998-08-27 Maschinenfabrik J. Dieffenbacher GmbH & Co, 75031 Eppingen Preß-/Heizplatte für hydraulische Kurztakt- und Beschichtungspressen
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DE10246872A1 (de) * 2002-04-05 2003-11-06 Heinrich Wehmhoener Gmbh & Co Beschichtungspresse flächiger Werkstücke

Also Published As

Publication number Publication date
DE102006008626B4 (de) 2008-01-10
DE102006008626A1 (de) 2007-08-30
PL1825994T3 (pl) 2014-11-28
EP1825994A2 (fr) 2007-08-29
US20080011167A1 (en) 2008-01-17
EP1825994A3 (fr) 2007-10-17
ES2504191T3 (es) 2014-10-08

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