EP1799368B1 - Verfahren und vorrichtung zum kontinuierlichen herstellen eines dünnen metallbandes - Google Patents

Verfahren und vorrichtung zum kontinuierlichen herstellen eines dünnen metallbandes Download PDF

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Publication number
EP1799368B1
EP1799368B1 EP05792599.2A EP05792599A EP1799368B1 EP 1799368 B1 EP1799368 B1 EP 1799368B1 EP 05792599 A EP05792599 A EP 05792599A EP 1799368 B1 EP1799368 B1 EP 1799368B1
Authority
EP
European Patent Office
Prior art keywords
casting
roll
strip
flatness
metal strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP05792599.2A
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German (de)
English (en)
French (fr)
Other versions
EP1799368A1 (de
Inventor
Andreas Flick
Andreas Schweichofer
Markus Brummayer
Gerald Hohenbichler
Gerald Eckerstorfer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SIEMENS VAI METALS Technologies GmbH
Original Assignee
Siemens VAI Metals Technologies GmbH Austria
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Publication of EP1799368A1 publication Critical patent/EP1799368A1/de
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Publication of EP1799368B1 publication Critical patent/EP1799368B1/de
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/28Control of flatness or profile during rolling of strip, sheets or plates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • B22D11/0622Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars formed by two casting wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • B21B1/463Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/06Continuous casting of metals, i.e. casting in indefinite lengths into moulds with travelling walls, e.g. with rolls, plates, belts, caterpillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2261/00Product parameters
    • B21B2261/20Temperature
    • B21B2261/21Temperature profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2263/00Shape of product
    • B21B2263/02Profile, e.g. of plate, hot strip, sections
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2263/00Shape of product
    • B21B2263/04Flatness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B37/00Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/28Control of flatness or profile during rolling of strip, sheets or plates
    • B21B37/44Control of flatness or profile during rolling of strip, sheets or plates using heating, lubricating or water-spray cooling of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B38/00Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/02Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring flatness or profile of strips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4998Combined manufacture including applying or shaping of fluent material
    • Y10T29/49988Metal casting
    • Y10T29/49991Combined with rolling

Definitions

  • the invention relates to a method and an apparatus for the continuous production of a thin metal strip, in particular a hot strip of steel, directly from a molten metal and with a strip casting thickness ⁇ 10 mm after a Walzeng screen processor using a Walzeng screen immunity, according to the preambles of independent claims 1 and 11.
  • the invention relates to a method and apparatus for producing a hot rolled steel strip having a strip casting thickness ⁇ 6 mm.
  • the hot strip thickness when storing the hot strip following the rolling deformation is between 0.3 and 4 mm.
  • the proposed roll casting methods embodying the invention include all kinds of casting methods in which molten metal is solidified on the mantle surface of a casting roll and a metal strip is continuously formed.
  • Both the single-roll casting process using a single roll caster and the vertical or horizontal two-roll casting process using a two-roll caster is suitable for the practice of the invention.
  • the arrangement of the axes of the two co-operating casting rolls in a plane inclined at an angle to the horizontal plane is also suitable for implementing the method according to the invention.
  • molten metal is introduced into a melting space laterally delimited by two rotating casting rolls and associated side plates, the axes of rotation of the casting rolls being substantially in a horizontal plane.
  • the two casting rolls with the associated side plates including necessary adjusting and regulating devices in this case form the core component of the Zweiwalzengitinnate.
  • the molten metal solidifies continuously on the lateral surfaces of the rotating, internally cooled casting rolls and forms strand shells, which are moved with the lateral surfaces. In the narrowest cross section between the two casting rolls, the two strand shells become at least one largely connected by solidified metal band.
  • the cast metal strip is discharged at casting speed between the casting rolls and then fed to an inline thickness reduction in a rolling mill.
  • the rolled hot strip is fed to a storage device and stored in this.
  • This method is preferably suitable for the production of steel strip, but also metal strips of aluminum or an aluminum alloy can be produced in this way. Methods and systems of this kind are for example from the WO05 / 15233 , from the WO 01/94049 or from the WO 03/035291 already known in the main features.
  • flat rolled hot-rolled strip In order to ensure perfect further processing, flat rolled hot-rolled strip must comply with flatness tolerances, some of which are defined in standards or demanded by customers according to the intended further processing. Experience in the production of hot rolled steel strip has shown that it is very difficult to meet these requirements when using the two-roll casting process on a corresponding casting plant.
  • the metal strip is produced in a process of highest solidification rates directly in a format with extreme width / thickness ratio, which accounts for a variety of rolling passes to achieve the desired hot strip final thickness, but on the other hand, a wide independent, uniform convective heat transfer or liquid metal temperature at the solidification front (in the formation of the strand shells) are only partially possible as a result of highly turbulent flow processes in the metal bath.
  • the in-line rolling of a cast metal strip can also contribute to the formation of further unevenness when the strip inlet temperature (inlet temperature of the metal strip into the rolling stand) over the width of the metal strip is relatively non-uniform, or the inlet strip profile is unknown or changing. This results in a variable forming behavior in the roll gap by different springing or nip profiles transverse to the rolling direction.
  • the cast metal strip has on entry into a rolling mill an entrance structure with a cast structure, which is converted with a small decrease in a fine-grained rolling structure in order to achieve favorable material properties for the respective further processing steps.
  • the input thickness in front of the rolling stand is less than 10 mm, preferably less than 6 mm.
  • the high roughness of the metal strip caused by the casting process and by possible scaling, leads to a high work roll wear. These signs of wear on the work rolls increasingly occur in the strip edge area and lead to errors in the strip profile.
  • the wear phenomena are greatly influenced by the strip material, the strip profile and the thermal profile.
  • the object of the present invention is therefore to avoid these disadvantages and to propose a method and a device with which it is possible, in a continuous production process, starting directly from molten metal and a strip casting thickness of less than 10 mm, to produce a high quality, hot-rolled metal strip produce with a comparable property profile, in particular with regard to the desired flatness tolerances, as currently in the production of hot-rolled metal strip, especially steel strip, continuously cast thin slabs or slabs, with casting thicknesses between 40 and 300 mm, can be achieved with the prior art rolling devices.
  • This object is achieved in a method of the type described above in that a flatness measurement is performed on the moving metal strip and the flatness measured values of this flatness measurement are used for selectively influencing the flatness of the metal strip, that the inline thickness reduction of the metal strip in at least one deformation stage in an at least the flatness measurement is carried out before or after at least one deformation stage, wherein the flatness measurement is carried out by determining the stress distribution in the metal strip in a transverse plane to the transport direction.
  • the influence of the flatness of the metal strip can be done either during the metal band formation between the lateral surfaces of the two casting rolls or during inline thickness reduction via a control loop, but also by manual intervention.
  • the flatness measurement takes place along the path between the roller casting device formed by at least one casting roller and the storage device, in a plane transverse to the direction of strip travel.
  • the flatness measured values of the flatness measurement are used to influence the surface profile of the casting roll, wherein both the profile formation during the casting process in the two-roll casting device and the profile formation or change during the first roll pass in the first rolling stand are monitored and influenced.
  • the inline thickness reduction of the metal strip takes place in at least one deformation stage in an at least stand-alone rolling mill and the flatness measurement is carried out before or after at least one of these deformation stages, preferably immediately after the first deformation stage.
  • the measured values of the flatness measurement are used to influence the roll gap in at least one roll stand of the rolling mill.
  • the measured and optionally processed in a central processing unit flatness values are used for a "closed loop flatness control", wherein components of the rolling stand, or the rolling stand largely immediately upstream facilities for the roll gap influencing or for influencing state variables of the metal strip are used.
  • the measured values from the flatness measurement can be used for an at least zone-wise thermal influence of the metal strip.
  • a further improvement of the flatness tolerances on the produced hot strip is achieved by determining a temperature profile of the metal strip in a plane transverse to the transport direction of the metal strip, at least before or after the rolling mill, and using the measured temperature profile for selectively influencing the flatness of the hot strip becomes.
  • Local temperature deviations of the hot strip which occur longitudinally zone by zone, can be specifically influenced if the temperature distribution in the metal strip is influenced in sections in a plane transverse to the transport direction of the metal strip depending on the measured temperature profile.
  • strip thickness profile is measured in a plane transverse to the transport direction of the metal strip and the measured strip thickness profile is used for selectively influencing the flatness of the hot strip.
  • the invention is preferably used in the production of a metal strip by the two-roll casting process, in particular the vertical two-roll casting process, wherein a flatness measuring device for measuring flatness measured values of the metal strip is arranged between the roll casting device and the storage device and the flatness measuring device is assigned an evaluation device for detecting and converting the determined flatness measured values is.
  • the flatness measuring device for detecting flatness measured values is arranged in a plane transverse to the transport direction of the metal strip.
  • the flatness measuring device is arranged before or after a rolling stand of an at least stand-alone rolling mill.
  • the flatness measuring device is arranged before or preferably after the first rolling stand.
  • the flatness measurement can be carried out with various flatness measuring devices available on the market. In most cases, such measuring devices are known for determining flatness values from cold strip production, so that corresponding adaptations with regard to temperature resistance and measurement accuracy at high temperatures are necessary for the special application with hot strip at rolling temperature.
  • the flatness measuring device is preferably formed by a flatness measuring roll, a device for optical design detection or a device for detecting other inhomogeneities of strip surface properties.
  • the metal strip is usually under strip tension, which is taken into account in the evaluation of the measurement results in the evaluation. With an optical design detection of the metal strip, the metal strip must not be under strip tension, in order to achieve good measurement results.
  • Flatness measuring devices as they are used in conventional cold and hot rolling devices are from the DE 37 21 746 A1 , of the US 6,606,919 B2 , of the US 2002/0178840 A1 and the US 2002/0080851 A1 already known and described there in detail in their structure.
  • a temperature measuring device for detecting the temperature profile of the metal strip is additionally arranged in a plane transverse to the transport direction of the metal strip near or after at least one rolling stand of the rolling mill and an evaluation device for detecting and converting the measured values is assigned to this temperature measuring device ,
  • This temperature measurement should take place at a small distance, preferably immediately before the first roll stand, in order to map the conditions in the roll gap as accurately as possible.
  • the temperature measuring device of the rolling mill is arranged upstream and the evaluation connected via signal lines for the transmission of manipulated variables for equalization of the temperature profile with a band heater or belt cooling device.
  • a further possibility for minimizing deviations in planarity on the hot strip is that a strip thickness measuring device for determining the strip thickness profile is arranged in a plane transverse to the transport direction of the metal strip and an evaluation device for detecting and converting the measured values is assigned to this strip thickness measuring device.
  • the measurement results of the flatness measurement can be used to selectively influence the flatness of the metal strip exclusively in at least one rolling stand, or exclusively in the roll casting device, or else in combination at both said devices.
  • an influence on the flatness of the metal strip via associated facilities, such as a band heater possible.
  • the Walzeng screen shark is formed for the inventive implementation of Zweiwalzeng intelligent processors and comprises two rotationally driven casting rolls and two side plates, which together form a melting space for receiving molten metal and a casting gap for the formation of the cross-sectional shape of a cast metal strip.
  • FIGS. 1 and 2 Two embodiments of a plant for the production of a hot strip of steel are shown in a schematic longitudinal section, which includes the essential plant components, as well as measuring and control equipment for the production of a thin hot strip within the standard for thin hot strip flatness tolerances.
  • the basic system design is the same when producing a non-ferrous metal strip.
  • the storage device 7 comprises a reel device for winding the hot strip into coils and can also be integrated in a coiler oven.
  • the storage device is a belt driver 10 for adjusting a strip tension during winding and upstream of a strip shear.
  • the steel strip passes through a strip heating device 12 upstream of the first rolling stand 11, which possibly also comprises a cooling device.
  • the band heater 12 allows transverse to the direction of tape travel zone-wise influencing the temperature of the steel strip, for example, an increased heating of the strip edges, if in this area already too high a cooling has occurred.
  • the first rolling stand 11 is preceded directly by a temperature measuring device 13, with which the strip temperature is detected continuously in several zones in a plane laid transversely to the strip running direction and used to guide the strip heating device 12. With the belt driver 14, the steel strip is held in the band heater 12 and to the first stand 11 under strip tension and optionally also centered.
  • a strip thickness profile measuring device 15 the strip thickness of the cast steel strip leaving the two-roll casting plant is measured, which is preset with a casting-roll adjusting device 16 or corrected in accordance with the measurement results.
  • the first and only rolling stand 11 according to the embodiment according to Fig.1 and the first rolling stand 11 according to the embodiment Fig. 2 is in the short distance a flatness measuring device 18 downstream, with the flatness of the steel strip is detected in a plane transverse to the strip running direction. Flatness deviations result either from thickness deviations over the bandwidth or from ripples of the strip.
  • the flatness measuring device 18 comprises a flatness measuring roller 19 adapted for hot application.
  • a planarity measuring roller as can be used according to the invention, is disclosed in the American patent specification US 6,606,919 B2 described in detail.
  • the appropriate measurement method for the determination of Flatness deviations is in the application US 2002/0178840 A1 described and can also be applied here.
  • the determined measured values are fed to an evaluation device 20, which is formed by a central processing unit (CPU), where the measurement signals are evaluated and the positional deviation counteracting control signals to actuators 21 of the first stand 11 and / or transferred to adjusting devices 22 of the two-roll caster.
  • CPU central processing unit
  • the possible adjusting devices 21 of the first rolling stand are devices that are available as standard in conventional rolling stands.
  • the actuator 21 may comprise a bending block for work roll bending of, for example, cylindrical working or back-up rolls or a work roll displacement device for axial displacement of contoured work rolls or back-up rolls.
  • heating and cooling devices for zone-wise thermal influence of the roll bale of the work rolls come as a possible adjusting device in question.
  • Possible adjusting devices 22 for influencing the surface profile of the casting rolls on the two-roll casting device comprise a heating and / or cooling device for zone-wise direct or indirect thermal influencing of the outer shape of the casting roll bale, preferably hydraulically actuatable deformation devices on the casting rolls for applying radially acting deformation forces to the casting roll shell Gas purging device for zone-wise influencing the strand shell solidification conditions on the casting rolls bales, a coating device for zonewise coating of the casting rolls with a heat transfer affecting coating agent for influencing the strand shell solidification ratios or a cleaning device for zone cleaning of G manwalzenballen for zonal influencing the strand shell solidification conditions on the casting rolls ,
  • An expedient regulation for minimizing the deviations in planarity may be that both the profile formation during the casting process in the two-roll casting device and the profile formation or change during the first rolling pass in the first rolling stand are monitored and influenced. This can be done solely by means of corresponding evaluations in the evaluation device or else involving a further flatness measuring device in front of the first rolling stand.
  • 15a detected band thickness profiles can be incorporated in the evaluation in addition to the flatness values in a mathematical model with which an optimal control strategy developed and corresponding control signals are generated.
  • the temperature profile of the cast metal strip can be detected immediately after its formation.
  • This temperature profile allows conclusions about the strand shell formation on the roll bale of the casting rolls and the prevailing solidification or temperature conditions.
  • the consideration of this temperature profile makes it possible, in the evaluation of the flatness measured values in the evaluation device, to generate correcting variables which are more precisely matched to the banding conditions, in particular for the control of the adjusting devices 22 on the two-roll casting device.
  • the measures described with regard to a vertical Zweiwalzeng screen dressing can equally be transferred to a Einwalzeng screen immunity.
  • the casting roll of Einwalzeng screen interests is associated with a smoothing roll for conditioning the free strip surface and the adjusting means for influencing the flatness can be assigned to both the casting roll and the smoothing roll.
  • Associated conditioning of the free belt surface and the adjusting means for influencing the flatness can be assigned to both the casting roll and the smoothing roll.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)
  • Continuous Casting (AREA)
EP05792599.2A 2004-10-13 2005-09-20 Verfahren und vorrichtung zum kontinuierlichen herstellen eines dünnen metallbandes Active EP1799368B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT0170804A AT501314B1 (de) 2004-10-13 2004-10-13 Verfahren und vorrichtung zum kontinuierlichen herstellen eines dünnen metallbandes
PCT/EP2005/010129 WO2006042606A1 (de) 2004-10-13 2005-09-20 Verfahren und vorrichtung zum kontinuierlichen herstellen eines dünnen metallbandes

Publications (2)

Publication Number Publication Date
EP1799368A1 EP1799368A1 (de) 2007-06-27
EP1799368B1 true EP1799368B1 (de) 2018-01-17

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EP05792599.2A Active EP1799368B1 (de) 2004-10-13 2005-09-20 Verfahren und vorrichtung zum kontinuierlichen herstellen eines dünnen metallbandes

Country Status (15)

Country Link
US (1) US7963136B2 (zh)
EP (1) EP1799368B1 (zh)
JP (1) JP5096156B2 (zh)
KR (1) KR101282163B1 (zh)
CN (1) CN101039762B (zh)
AT (1) AT501314B1 (zh)
AU (1) AU2005297538B8 (zh)
BR (1) BRPI0516088B1 (zh)
CA (1) CA2583295C (zh)
ES (1) ES2666163T3 (zh)
MX (1) MX2007004473A (zh)
RU (1) RU2381846C2 (zh)
TW (1) TWI418420B (zh)
WO (1) WO2006042606A1 (zh)
ZA (1) ZA200703672B (zh)

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CN101039762B (zh) 2012-11-07
AU2005297538B8 (en) 2010-07-15
KR101282163B1 (ko) 2013-07-04
EP1799368A1 (de) 2007-06-27
KR20070054261A (ko) 2007-05-28
MX2007004473A (es) 2007-07-11
RU2007117720A (ru) 2008-11-20
AT501314A1 (de) 2006-08-15
BRPI0516088A (pt) 2008-08-19
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AT501314B1 (de) 2012-03-15
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US20090049882A1 (en) 2009-02-26
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CN101039762A (zh) 2007-09-19
CA2583295C (en) 2013-05-28
US7963136B2 (en) 2011-06-21
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