EP1720656A1 - Preparation de catalyseurs supportes a base de metal/oxyde metallique par nanometallurgie des produits chimiques precurseurs dans des chambres de reaction definies de supports poreux au moyen de precurseurs organometalliques et/ou inorganiques et d'agents de reduction metalliques - Google Patents
Preparation de catalyseurs supportes a base de metal/oxyde metallique par nanometallurgie des produits chimiques precurseurs dans des chambres de reaction definies de supports poreux au moyen de precurseurs organometalliques et/ou inorganiques et d'agents de reduction metalliquesInfo
- Publication number
- EP1720656A1 EP1720656A1 EP05707729A EP05707729A EP1720656A1 EP 1720656 A1 EP1720656 A1 EP 1720656A1 EP 05707729 A EP05707729 A EP 05707729A EP 05707729 A EP05707729 A EP 05707729A EP 1720656 A1 EP1720656 A1 EP 1720656A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- active metal
- metal
- promoter
- catalyst
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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- 239000002184 metal Substances 0.000 title claims abstract description 205
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- 238000006243 chemical reaction Methods 0.000 title description 16
- 238000002360 preparation method Methods 0.000 title description 9
- 239000000126 substance Substances 0.000 title description 9
- 229910044991 metal oxide Inorganic materials 0.000 title description 8
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- 125000002524 organometallic group Chemical group 0.000 title description 5
- 239000010412 oxide-supported catalyst Substances 0.000 title 1
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- 238000003786 synthesis reaction Methods 0.000 claims abstract description 29
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- 238000000034 method Methods 0.000 claims description 55
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 43
- 125000004429 atom Chemical group 0.000 claims description 36
- 239000011701 zinc Substances 0.000 claims description 36
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 20
- 230000008569 process Effects 0.000 claims description 20
- 229910052802 copper Inorganic materials 0.000 claims description 18
- 229910052799 carbon Inorganic materials 0.000 claims description 16
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- 229910052725 zinc Inorganic materials 0.000 claims description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 15
- -1 alkyl radical Chemical class 0.000 claims description 14
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- 229910052757 nitrogen Inorganic materials 0.000 claims description 12
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- 125000000962 organic group Chemical group 0.000 claims description 8
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 7
- 150000001721 carbon Chemical group 0.000 claims description 7
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 6
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- 239000000969 carrier Substances 0.000 claims description 6
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- HPYIUKIBUJFXII-UHFFFAOYSA-N Cyclopentadienyl radical Chemical compound [CH]1C=CC=C1 HPYIUKIBUJFXII-UHFFFAOYSA-N 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 5
- 229910052698 phosphorus Inorganic materials 0.000 claims description 5
- 239000011593 sulfur Substances 0.000 claims description 5
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- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- 150000005840 aryl radicals Chemical class 0.000 claims description 4
- 239000000446 fuel Substances 0.000 claims description 4
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 3
- 239000010937 tungsten Substances 0.000 claims description 3
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 150000007942 carboxylates Chemical class 0.000 claims description 2
- 229910052735 hafnium Inorganic materials 0.000 claims description 2
- 229910052741 iridium Inorganic materials 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 239000011733 molybdenum Substances 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 150000002823 nitrates Chemical class 0.000 claims description 2
- 150000002829 nitrogen Chemical class 0.000 claims description 2
- 229910052762 osmium Inorganic materials 0.000 claims description 2
- 150000003891 oxalate salts Chemical class 0.000 claims description 2
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 2
- 150000002910 rare earth metals Chemical class 0.000 claims description 2
- 229910052702 rhenium Inorganic materials 0.000 claims description 2
- 229910052703 rhodium Inorganic materials 0.000 claims description 2
- 229910052707 ruthenium Inorganic materials 0.000 claims description 2
- 229910052604 silicate mineral Inorganic materials 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- 238000001947 vapour-phase growth Methods 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 229910052615 phyllosilicate Inorganic materials 0.000 claims 1
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 132
- 239000011787 zinc oxide Substances 0.000 description 66
- 239000011148 porous material Substances 0.000 description 32
- 239000002245 particle Substances 0.000 description 22
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- 150000002739 metals Chemical class 0.000 description 14
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- 238000006722 reduction reaction Methods 0.000 description 8
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- 238000004220 aggregation Methods 0.000 description 6
- 230000002776 aggregation Effects 0.000 description 6
- HQWPLXHWEZZGKY-UHFFFAOYSA-N diethylzinc Chemical compound CC[Zn]CC HQWPLXHWEZZGKY-UHFFFAOYSA-N 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 239000003446 ligand Substances 0.000 description 6
- 230000009467 reduction Effects 0.000 description 6
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
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- 239000001257 hydrogen Substances 0.000 description 5
- 150000002902 organometallic compounds Chemical class 0.000 description 5
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- 238000007254 oxidation reaction Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- 238000001228 spectrum Methods 0.000 description 5
- 238000006555 catalytic reaction Methods 0.000 description 4
- 238000012512 characterization method Methods 0.000 description 4
- 238000000151 deposition Methods 0.000 description 4
- 230000008021 deposition Effects 0.000 description 4
- 239000010931 gold Substances 0.000 description 4
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- 239000002105 nanoparticle Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 150000004703 alkoxides Chemical class 0.000 description 3
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- 238000005649 metathesis reaction Methods 0.000 description 3
- 238000002429 nitrogen sorption measurement Methods 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
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- 238000005496 tempering Methods 0.000 description 3
- 238000004627 transmission electron microscopy Methods 0.000 description 3
- 239000005751 Copper oxide Substances 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 238000004566 IR spectroscopy Methods 0.000 description 2
- 239000002879 Lewis base Substances 0.000 description 2
- 238000002056 X-ray absorption spectroscopy Methods 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229940125898 compound 5 Drugs 0.000 description 2
- 229910000431 copper oxide Inorganic materials 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical group [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
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- 125000005372 silanol group Chemical group 0.000 description 2
- 238000002336 sorption--desorption measurement Methods 0.000 description 2
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- 238000012360 testing method Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 238000004438 BET method Methods 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 239000012691 Cu precursor Substances 0.000 description 1
- 229910002480 Cu-O Inorganic materials 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- 241000530268 Lycaena heteronea Species 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
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- 238000004998 X ray absorption near edge structure spectroscopy Methods 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
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- 238000009792 diffusion process Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
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- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
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- 238000011065 in-situ storage Methods 0.000 description 1
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- 229910052744 lithium Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
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- 239000002808 molecular sieve Substances 0.000 description 1
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- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
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- 125000004430 oxygen atom Chemical group O* 0.000 description 1
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- 150000003839 salts Chemical class 0.000 description 1
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- 238000007789 sealing Methods 0.000 description 1
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- 238000005245 sintering Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000010996 solid-state NMR spectroscopy Methods 0.000 description 1
- 238000000371 solid-state nuclear magnetic resonance spectroscopy Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/041—Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/06—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of zinc, cadmium or mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/72—Copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/03—Catalysts comprising molecular sieves not having base-exchange properties
- B01J29/0308—Mesoporous materials not having base exchange properties, e.g. Si-MCM-41
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/03—Catalysts comprising molecular sieves not having base-exchange properties
- B01J29/0308—Mesoporous materials not having base exchange properties, e.g. Si-MCM-41
- B01J29/0316—Mesoporous materials not having base exchange properties, e.g. Si-MCM-41 containing iron group metals, noble metals or copper
- B01J29/0333—Iron group metals or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/041—Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41
- B01J29/042—Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41 containing iron group metals, noble metals or copper
- B01J29/044—Iron group metals or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0203—Impregnation the impregnation liquid containing organic compounds
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0238—Impregnation, coating or precipitation via the gaseous phase-sublimation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/16—Reducing
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/153—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
- C07C29/154—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing copper, silver, gold, or compounds thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/30—After treatment, characterised by the means used
- B01J2229/34—Reaction with organic or organometallic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
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- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/392—Metal surface area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/617—500-1000 m2/g
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/06—Combination of fuel cells with means for production of reactants or for treatment of residues
- H01M8/0606—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants
- H01M8/0612—Combination of fuel cells with means for production of reactants or for treatment of residues with means for production of gaseous reactants from carbon-containing material
- H01M8/0618—Reforming processes, e.g. autothermal, partial oxidation or steam reforming
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
Definitions
- the invention relates to a method for producing a catalyst, a catalyst obtainable by the method, and the use thereof.
- Cu / ZnO systems which are usually supplemented by Al 2 0 3 , are used as catalysts for industrial methanol synthesis. These catalysts are produced on a large scale by precipitation reactions. Copper and zinc act as catalytically active substances, while the aluminum oxide is said to have a thermostabilizing effect as a structural promoter. The atomic ratios. copper and zinc may vary, but copper is generally in excess. Such catalysts are known for example from DE-A-2 056 612 and from US-A-4, 279, 781. A corresponding catalyst for methanol synthesis is also known from EP-A-0 125 689.
- This catalyst is characterized in that the proportion of pores with a diameter in the range from 20 to 75 ⁇ is at least 20% and the proportion of pores with a diameter of more than 75 ⁇ is at most 80%.
- the Cu / Zn atomic ratio is. between 2.8 and 3.8, preferably between 2.8 and 3.2, and the proportion of A1 2 0 3 is 8 to 12% by weight.
- a similar catalyst for methanol synthesis is known from DE-A-44 16 425. It has a Cu / Zn atomic ratio of 2: 1 and generally consists of 50 to 75% by weight of CuO, 15 to 35% by weight of ZnO and also contains 5 to 20% by weight of A1 2 0 3rd
- EP-A-0 152 809 discloses a catalyst for the synthesis of alcohol mixtures containing methanol and higher alcohols, which in the form of an oxidic precursor (a) copper oxide and zinc oxide, (b) aluminum oxide as a thermostabilizing substance and (c ) contains at least one alkali carbonate or alkali oxide, the oxidic precursor having a proportion of pores with a diameter between 15 and 7.5 nm of 20 to 70% of the total volume, the alkali content 13 to 130 x 10 ⁇ 6 per gram of the oxidic precursor is and the alumina component has been obtained from a colloidally distributed aluminum hydroxide (aluminum hydroxide sol or gel).
- an oxidic precursor (a) copper oxide and zinc oxide, (b) aluminum oxide as a thermostabilizing substance and (c ) contains at least one alkali carbonate or alkali oxide, the oxidic precursor having a proportion of pores with a diameter between 15 and 7.5 nm of 20 to 70% of the total volume, the alkal
- the Cu / ZnO system is the basis of industrial methanol synthesis and an important component of ' fuel cell technology (reformer). It is considered a prototype for the research of synergistic metal / carrier interactions in heterogeneous catalysis [PL Hansen, JB Wagner, S. Helveg, JR Rostrup-Nielsen, BS Clausen, H. Tops0e, M. Science 2002, 295, 2053-2055 ].
- TEM transmission electron microscopy
- Zeolites and zeolite-like structures such as mordenite, VPI-5 or Cloverite, as well as periodic mesoporous silicate minerals (PMS) such as MCM-41, MCM-48, or SBA-15, have due to their very high specific surface areas and In the lower nm range, precisely adjustable pore structure has proven to be an excellent carrier for many catalytically active species and in particular Cu / PMS or CuO x / PMS materials are being intensively investigated. This Cu / PMS or 'CuO x / PMS materials with respect to the methanol synthesis does not or significantly less active [K. Hadjiivanov, T. Tsoncheva, M. Dimitrov, C. Minchev, H.
- the invention had for its object to provide a process for the preparation of catalysts, in particular for methanol synthesis, with which catalysts with a very high activity can be obtained.
- the invention provides a method for producing a catalyst which comprises a porous support, at least one active metal and at least one promoter.
- the catalyst is particularly suitable for methanol synthesis.
- a porous carrier is prepared during manufacture. provided, which has a specific surface area of at least 500 m 2 / g.
- At least one active metal precursor which comprises at least one active metal in a reducible form and at least one group which is bonded to the active metal atom via a ligator atom, which is preferably selected from oxygen, sulfur, nitrogen, phosphorus and carbon, is applied to the porous carrier.
- the active metal precursor is reduced with a reductor which has at least one promoter metal and at least one hydride group and / or an organic group which is bonded to the promoter atom via a carbon atom.
- the reductor, or the promoter metal contained therein, is finally transferred into the promoter.
- the promoter is usually formed by an oxide of the promoter metal.
- the active metal precursor preferably comprises at least two groups which are bonded to the active metal atom via a ligator atom which is selected from oxygen, sulfur, nitrogen, phosphorus and carbon.
- the reductor preferably comprises at least two hydride groups and / or organic groups which are bonded to the promoter atom via a carbon atom, preferably from a group which is formed from alkyl groups, alkenyl groups, aryl groups, a cyclopentadienyl radical and derivatives thereof.
- a “porous support” is preferably understood to mean a support which has cavities that are open at least on one side.
- the opening of these cavities has a diameter of at least about 0.7 to 20 nm, preferably about 0.7 to, along at least one direction of expansion 10 nm, particularly preferably about 0.7 to 5 nm.
- the term "cavity" is to be interpreted broadly.
- Such a cavity can be, for example, an approximately spherical cavity or a channel with a defined geometry, as used, for example, in zeolite materials is realized.
- the cavity can, however, also be formed between two layers, for example in layered silicates.
- the cavity has a comparatively small opening, so that the active metal precursor can diffuse into the cavity in a controlled manner and can be deposited there.
- the above-mentioned diameter of approximately 0.7 to approximately 20 nm therefore essentially corresponds to the layer spacing.
- the porous carrier has pores with an approximately circular circumference.
- the extent of the opening in the cavity can be determined by nitrogen adsorption measurements using the BJH method (DIN 66134).
- the porous supports preferably have a pore volume of more than 0.09 cm 3 / g, particularly preferably more than 0.15 cm 3 / g. If zeolites are used as carriers, the pore volume is preferably less than 1.5 cm 3 / g.
- MOF systems metal organic frame work
- These systems include metal atoms that are three-dimensionally linked via organic ligands to form a network and are suitable for hydrogen storage, for example.
- These compounds are distinguished by very high pore volumes up to 10 cm 3 / g and by very high specific surface areas of more than 1000 m 2 / g, particularly preferably more than 2000 m 2 / g.
- the porous support is distinguished by a high specific surface area of at least 500 m 2 / g, preferably at least 600 m 2 / g, preferably more than 800 m 2 / g, particularly preferably more than 1000 m 2 / g.
- the specific surface is determined by nitrogen adsorption measurement using the BET method (DIN 66131).
- At least one active metal precursor which comprises at least one active metal in a reducible form and at least one group which is bonded to the active metal via a ligator atom, is now applied to the porous support. In the active metal precursor, the active metal atom is therefore in an oxidation state greater than zero.
- An active metal is understood to mean a metal which has a catalytic effect on the reaction to be catalyzed in the finished catalyst. In the case of a catalyst for methanol synthesis, this is, for example, copper, which is present as metal in the active form of the catalyst.
- An active metal precursor is accordingly understood to mean a compound from which the active metal can be released.
- compounds as active metal precursors that contain at least one atom of the active metal and at least one group which is bonded via a ligator at the active metal atom.
- the ligator atom is selected as oxygen, sulfur, nitrogen, phosphorus and carbon.
- the active metal preferably carries organic groups, ie groups which, in addition to the ligator atoms 0, S, N and P, have at least one carbon atom. These organic groups preferably have 1 to 24 carbon atoms, in particular 1 to 6 carbon atoms. In addition to the ligator atom, further heteroatoms or heteroatomic groups can be bound to the carbon skeleton, which coordinate as Lewis bases to the active metal and can thereby stabilize the active metal precursor. Suitable organic groups are, for example, alkoxides or amino-functionalized alkoxides.
- the active metal precursor is reduced with a reductor in order to deposit the active metal on the walls of the pores.
- a reductor is understood to mean an organometallic compound which can reduce the active metal precursor in order to deposit the active metal on the porous support.
- the promoter metal is released from the reductor, which as a promoter, usually in Form of the oxide on which the support is deposited, preferably in nanodispersed form.
- the reducer therefore comprises at least one promoter metal and at least one hydride group and / or an organic radical which is bonded to the promoter metal via a carbon atom. The bond can take place both via a ⁇ and via a ⁇ bond.
- the groups in the active metal precursor are preferably bonded to the active metal via a ligator atom other than carbon, preferably via an oxygen or a nitrogen atom. However, if the groups on the active metal and on the promoter metal are both bonded to the metal atom via a carbon atom, the molecular weight of the groups of the reducer is preferably less than the molecular weight of the groups of the active metal precursor.
- the groups bonded in the reductor preferably have between 1 and 24, particularly preferably 1 to 6, carbon atoms and can optionally also contain groups bonded via a heteroatom which, as Lewis bases, can stabilize the reductor.
- the groups in the reductor are preferably selected from alkyl groups, alkenyl groups, aryl groups, a cyclopentadienyl radical and its derivatives, and a hydride group.
- a promoter metal is understood to mean the metal which forms the promoter in the finished catalyst.
- the promoter is generally present as an oxide. In the case of a catalyst for methanol synthesis, zinc and possibly aluminum form the promoter metals.
- organometallic compounds are therefore advantageously considered as active metal precursors or as reductors in the process according to the invention.
- Organometallic compounds are to be understood here: 1. Metal complexes in which there are direct metal-carbon bonds;
- Organicmetallic differentiates from purely inorganic metal complexes that contain neither metal-carbon bonds nor organic ligands.
- the order in which the at least one active metal precursor and the at least one reductor are applied to the porous carrier is not in itself subject to any restrictions.
- the carrier can first be impregnated with the active metal precursor and then the reductor applied to deposit the active metal on the carrier.
- the active metal precursor or the reductor is first physisorbed or chemisorbed on the surfaces of the porous support, in particular on the surfaces of the cavities.
- the active metal is then released from the active metal precursor by adding the respective other component. settles and depressed.
- the carrier materials are characterized by a high porosity, which is adjustable in the nanometer range, and thus an extremely high specific surface.
- the inventors assume that the cavities or pores act as dimensionally restricted reaction spaces for the reduction of the active metal precursor, so that undesired particle No growth in catalyst preparation.
- the cavity has a comparatively small opening, so that the active metal precursor can ' diffuse into the cavity in a controlled manner and be deposited there. Therefore, only a limited amount of the active metal is deposited in each cavity. After the release, the active metal is therefore distributed in nanodispersed form on the walls of these reaction spaces.
- the maximum diameter of the particles at least in one direction does not exceed the pore diameter, which is 2 nm, for example using an MCM-41.
- the catalyst is heated to higher temperatures, for example, there is no exchange between the various cavities, so that growth of the catalytically active particles is suppressed and the nano-disperse distribution of the catalytically active centers is retained.
- This also has a favorable effect on the long-term stability of the catalysts under process conditions.
- the active metal precursors and the reductors preferentially adsorb on the inner surface of these carrier materials and thus come into direct chemical proximity in a very controllable manner. This has a positive effect on the efficiency of the reduction process, the dispersion of the active metal particles and the promoter components. , This ensures in a new way a close surface or interface contact of the carrier, active metal particles and promoter components required for the catalytic properties.
- the catalytically active metal component comprises several metals or metal compounds, for example metal oxides, these are in intensive contact, since the individual components are each in nanodisperse form.
- the special characteristic of the method according to the invention is that, in contrast to other known impregnation methods, by a chemical reaction between the active metal precursors and the Reducers (reduction, or ⁇ -bond metathesis or the like) the active metal in one by the carrier in nano-scale Di-. dimensionally limited reaction space, ie in a catalytically relevant close neighborhood, is separated and chemically fixed.
- the active metals are usually in the form of an oxide. Exceptions are very noble active metals, e.g. Pt and Pd, etc.
- the oxides form as a result of air oxidation after the catalyst preparation.
- the active metal is passivated through a thin oxide layer. After filling the reactor, the catalyst can then be converted back into its active form by a mild and simple re-reduction. For this purpose, these oxide layers are reduced with hydrogen, for example.
- catalyst regeneration in particular, the quality of the catalytic activity of the system, as well as its chemical composition and structural characteristics, are not changed by repeated oxidation and reduction cycles; i.e. a corresponding catalyst regeneration to restore the original catalytic activity is advantageously possible.
- the active metal is preferably selected from the group consisting of Al, Zn, Sn, Bi, Cr, ' Ti, Zr, Hf, V, Mo, W, Re, Cu, Ag, Au, Ni, Pd, Pt, Co, Rh, Ir, Fe, Ru, and Os.
- the active metal can comprise only one metal from the group mentioned above, for example copper or zinc. However, it is also possible for the active metal to comprise several metals from the group mentioned above, for example two or three metals.
- the metals can be in reduced form as pure metal or also as a metal compound, in particular as a metal oxide.
- the active metal in the transport form of the catalyst is usually in at least partially oxidized form, so that the catalyst is sufficiently stable even in air.
- the promoter metal is selected from the group which is formed from Al, Zn, Sn, rare earth metals, as well as alkali and alkaline earth metals.
- Suitable alkali and alkaline earth metals are e.g. Li, Na, K, Cs, Mg and Ba.
- the active metal and the promoter metal are selected differently for the catalyst.
- reductors special metal-containing reducing agents are used, which are referred to here as reductors.
- reductors release the active metals that are essential for the catalytic properties from the corresponding chemical precursors (active metal precursors) in which these metals are bound in a defined form by particularly efficient but at the same time very gentle chemical reduction.
- active metal precursors active metal precursors
- Those organometallic compounds which contain a metal which acts as a promoter of the catalytically active active metal are used as reductors.
- the catalyst preferably comprises the Cu / Zn / Al system.
- the atomic number ratios of Cu / Zn / Al are in the typical range between 1: 2: 0.1 to 2: 1: 1.
- the copper can be introduced through a suitable active metal precursor, the zinc through the reductor and the aluminum through the porous support.
- the reductor is a compound of the formula MR n L m , where M stands for a promoter metal, R for an alkyl radical with 1 to 6 carbon atoms, an alkenyl radical with 2 to 6 carbon atoms, an aryl radical with 6 to 18 Carbon atoms, a cyclopentadienyl radical or its derivatives, or represents a hydride group, where the radicals R may be the same or different, n is an integer which corresponds to the valence of the metal, L is a Lewis basic organic ligand which is oxygen or comprises nitrogen as the ligator atom, and m is an integer between 0 and the number of free coordination sites of the active metal atom.
- M stands for a promoter metal
- R for an alkyl radical with 1 to 6 carbon atoms, an alkenyl radical with 2 to 6 carbon atoms, an aryl radical with 6 to 18 Carbon atoms, a cyclopentadienyl radical or its derivatives, or represents
- the active metal precursors with which the porous carrier is loaded are selected such that they are combined with one another or with the abovementioned reducers as a result of complete or partial X / R exchange in the restricted reaction spaces of the carriers to species of the composition MeR x ( x ⁇ m) react which, in turn, with the reductive elimination of R 2 or fragments of R 2 as a result of ⁇ -H elimination and hydrogen / alkene cleavage or radical decomposition subsequently to the elemental metal or in comparison to the active metal precursor MeX p L o into one reduced form can be transferred.
- the above-mentioned active metal precursors and reductors can be applied to the porous support in solution.
- the solvent and the active metal precursors or reductors are matched to one another in such a way that no decomposition takes place in the solvent.
- the solvent is removed together with excess active metal precursor.
- the loaded porous carrier can optionally be dried first.
- the reductor which in turn is an organometallic compound, is then placed on the porous support.
- the reductor reduces the initially applied active metal precursor, so that the catalytically active metal is deposited and fixed on the porous support. This process can also be done in reverse Order are carried out, ie the porous support is first loaded with the reductor and then with the active metal precursor.
- the individual metal or metal oxide components of the catalyst are particularly preferably applied to the porous support by chemical vapor deposition (CVD, chemical vapor deposition).
- the active metal precursors or the reductors preferably have a vapor pressure of at least 0.1 mbar at 298 K.
- organometallic complexes are used both as active metal precursors and as reductors.
- the active metal precursor can be applied in solution and then the reductor can be applied by chemical vapor deposition.
- the active metal precursor can also be applied first by vapor phase deposition and then the reductor can be applied in solution.
- the porous support itself can consist of any material.
- the carrier should include the cavities described above which have a relatively small opening with those indicated above. Have dimensions.
- the previously mentioned MOF systems are suitable as porous support materials.
- the support is composed of an inorganic material.
- suitable inorganic materials are zeolites, PMS, layered silicates such as bentonites, clays or pillard clays, hydrotalcites, and also heteropoly acids, e.g. of molybdenum and tungsten.
- periodic mesoporous silicate materials are particularly preferred because they have very high specific Have surfaces and the pore structure can be adjusted precisely.
- MCM-41, MCM-48 or SBA-15 are particularly preferred because they have very high specific Have surfaces and the pore structure can be adjusted precisely.
- Zeolites those which have a large pore radius are preferred.
- Zeolites with a pore radius of> 0.7 nm are e.g. Mordenite, VPI-5 or cloverite.
- the catalyst is produced under extremely mild conditions. Thus, a temperature of 200 ° C. is preferably not exceeded during the production of the catalyst.
- the active metal is thereby deposited in a highly disperse form, the diameter of the particles produced from the active metal generally being in the range from about 0.5 to 10 nm, preferably 0.5 to 5 nm.
- the promoter is also deposited in a highly disperse form, so that a very large contact area between the active metal and the promoter can be achieved. This leads to catalysts with very high activity.
- the invention therefore also relates to a catalyst, in particular for methanol synthesis, with a porous support, and at least one active metal deposited on the porous support and at least one promoter deposited on the porous support, the porous support having a specific BET surface area of at least 500 m / g, the active metal has a specific metallic surface area of at least 25 m 2 Ativmetai ⁇ / gAtivmetai ⁇ unc the promoter has a specific surface area of at least 100 m 2 / gp r ⁇ motor r, preferably at least 500 m gpr omotor .
- the specific surface area of the active metal can be determined by gas adsorption / desorption processes or by reactive gas adsorption / desorption processes.
- One such method is, for example, N 2 O reactive frontal chromatography for determining the specific surface area of copper.
- Analog procedures can be used for other tivmetal be applied. They are generally based on the occupation of the metal surface with a molecule with a known space requirement, the amount of adsorbed molecules being determined.
- the specific surface area of the promoter can be estimated by determining the degree of aggregation via X-ray absorption examinations and by determining the BET surface area on the loaded support.
- the content of promoter component can be determined by elemental analysis (eg atomic absorption spectroscopy or energy dispersive X-ray absorption spectroscopy).
- a distinguishing feature of the catalysts produced by the process according to the invention compared to the catalysts produced by alternative processes, in particular by co-precipitation / calcination, is the extremely low, even disappearing degree of aggregation of the promoter component (can be determined by X-ray absorption studies) with a high BET surface area of the active Catalyst of preferably well over 500 m 2 / g. Usually there is no measurable degree of coordination. In this case, when the catalysts are measured using X-ray diffraction methods, no diffraction reflections can be observed for the promoter. When measuring the catalyst with X-ray absorption spectroscopy, only very low aggregation states are obtained.
- next but one or the next but one neighboring atoms of a promoter atom are generally not promoter atoms.
- at most the next but one or the next but one neighboring atom is again a promoter atom.
- the promoter is preferably at most a two- or three-shell promoter.
- the active metal in the catalyst according to the invention preferably has an average coordination number of at most 10.
- the coordination number is preferably less than 10, particularly preferably between 4 and 7. Often a coordination number of about 6 is observed. Since the active metal particles are preferably very small, the coordination number does not change when the active metal is converted into the oxidized form, for example for transport from the place of manufacture to the synthesis reactor.
- the maximum crystallite size of the active metal or of the promoter is limited in each case by the maximum pore diameter in one dimension.
- the catalyst according to the invention comprises a porous support which preferably has cavities open at least on one side.
- the opening of these cavities has a diameter of at least about 0.7 to about 20 nm, preferably about 0.7 to 10 nm, particularly preferably about 0.7 to 5 nm along at least one direction of expansion.
- the porous support is characterized by a high specific BET surface area of at least 500 m 2 / g, preferably at least about 600 m 2 / g, particularly preferably at least about 800 m 2 / g. These high specific surfaces are also measured on the finished catalyst. The specific surface area is somewhat reduced by the coating with the active metal and the promoter.
- the finished catalyst has a very high BET surface area of at least 500 m 2 / g, preferably at least about 600 m 2 / g, particularly preferably at least about 800 m 2 / g, in comparison with conventional catalysts.
- the porous support is loaded with at least one catalytically active metal component which is in a highly dispersed form.
- the loading is at least about 2.5 m 2 A ktivmetaij. ⁇ "" "Katalsators preferably at least about 3 m 2 g -1
- These are in the range of more than 10
- I ⁇ active metal ⁇ f catalyst up to more than 20 Itl active metal ⁇ 3 catalyst
- the loading of the active metal is at least about 25 m 2 g -1 A k tivmetaii Aktivmetai ⁇ r preferably at least about 35 m 2 Aktivmetaii more preferably at least about 50 m 2 A ktivmetai ⁇ In particularly preferred cases, the loading is according .more than 100 m 2 Akt iv ii meta g ⁇ 1 r Aktivmetaii in particularly preferred cases more than 200 m 2 Aktivmetaii y active metal •
- the loading of the catalyst with the active metal is preferably in the range of about 0.05 to 0.50g A ktivmetai ⁇ g 'xataiysator, preferably ⁇ , about 0.1 to 0.45 g A ktivmetai ⁇ g _1 ⁇ ataiysator r particularly preferably about 0.1 to 0.30 g A ktivmetai ⁇ g -1 ⁇ ataiysator selected and the loading with the promoter preferred in. Range from about 0.01 to
- 0.3 gprootor Preferably about 0.05 to 0.2 g promoter g _1 ⁇ ataiysato r . particularly preferably selected about 0.05 to 0.15 gp rom otor g _1 ⁇ a taiysa tor ⁇ .
- the values or ranges of values given relate in each case to the metal or the promoter metal.
- the ratio of active metal / promoter metal is preferably selected in the range from approximately 10: 1 to 1: 5, preferably approximately 5: 1 to 1: 2, in particular approximately 5: 1 to 1: 1.
- As much active metal as possible and as little promoter as possible is preferably introduced.
- the catalyst obtainable with the process according to the invention has a number of advantages, as described below Example of an embodiment of the catalyst according to the invention is explained as a catalyst for methanol synthesis.
- the catalyst according to the invention differs from the known Cu / Zn / Al catalysts for methanol synthesis by the following criteria:
- the dispersion of the Cu component (or the active metal) is higher, at least 25 m 2 Cu g _1 cu, ie with the same mass fraction of catalytically active Cu component .
- Catalyst according to the invention more active, or for the same activity, a smaller mass fraction of copper (active metal) is sufficient in the catalyst according to the invention compared to known catalysts.
- the analytical characterization of the catalyst using EXAFS (extended x-ray absorption fine structure spectroscopy, X-ray absorption) and XRD (x-ray diffraction, X-ray diffraction) shows that the majority of the Cu particles have a dimension around or below 1 nm typically means aggregates around 10-20 Cu atoms, the minority of the Cu particles has dimensions of at most the channel or pore size of the PMS carrier material.
- the ZnO and the aluminum oxide component is not ordered in an ordered manner. Rather, according to EXAFS data, they form a thin coating on the inner walls or obex surfaces of the carrier material. In this way, the specific surface area of the ZnO component reaches the order of magnitude of the specific surface area of the carrier material (> 500 m 2 / g) and surpasses previously known surface-rich ZnO carrier materials with their specific BET surface areas of up to approx. I50 m 2 g "1 by far. [M. Kurtz, N. Bauer, C. Büscher, H. Wil er, O. Hinrichsen, R. Becker, S.
- the catalyst according to the invention has no nanocrystalline ZnO or Al 2 0 3 components which can be detected using TEM or XRD methods.
- the catalysts of the invention are distinguished by a very high activity based on the mass fraction of the catalytically active metal components. You . . are therefore particularly suitable for use as a catalyst for methanol synthesis or as a reformer in fuel cell technology.
- the composition is possible answer-t of the catalyst system while maintaining high dispersion by Peer mutation and / or cyclic repetition of the individual Belädungs- 'or reaction steps to control;
- porous in the use of porous, sluggish cr materials as dimensionally restricted reaction spaces for the critical metathetical surface reaction between different precursors.
- the dimensionally restricted reaction spaces (geometrically defined by the pore characteristics of the porous carrier systems) suppress unwanted particle growth due to their inherent geometry. This is supported in a special way by the larger ratio of surface area to volume in the case of porous supports, which is optimized compared to ' comparatively little porous supports.
- the carrier properties mentioned thus counteract segregation of the components. This ensures a high dispersion of the catalytically active components and a high specific loading of the carrier.
- Dabe ⁇ shows: 1 shows a highly schematic representation of the mechanism by which the deposition of the active metal and the promoter metal proceeds in the process according to the invention;
- Fig. 3 Small-angle powder diffractograms of a) empty, calcined MCM-41 and b) Cu / ZnO / MCM-41.
- the characteristic decrease in intensity of, b) compared to a) is an indication of the loading of the pores.
- the intact pore structure can be clearly seen; However, copper or zinc oxide particles cannot be identified due to their small size. The presence of copper and zinc is evidenced by the associated EDX spectrum (element dispersive X-ray fluorescence analysis).
- Fig. 1 shows a schematic representation of the mechanism by which the deposition of active metal and promoter takes place in the inventive method. It is understood that this is only a model presentation and should in no way limit the scope of the invention.
- FIG. 1 a shows a section through a porous carrier 1, in which a pore 2 runs, which is open to the outside of the carrier 1.
- the carrier 1 can be a zeolite, for example.
- An active metal precursor 3 and a reductor 4 are diffused into the pore 2.
- the loading can take place in such a way that the porous carrier 1 is first loaded with the active metal precursor 3 and then with the reductor 4. However, it is also possible to add the porous carrier 1 first with the reductor 4 and then with the active metal precursor 3 loaded. If the mixture of active metal precursor 3 and reductor 4 is sufficiently stable at the loading temperature, the loading can also take place simultaneously.
- the active metal precursor 3 comprises an active metal AM to which groups L are bound.
- the active metal AM carries two groups L for the sake of clarity. However, it is also possible for the active metal precursor 3 to comprise more than two groups L. In addition to the groups L, the active metal AM can also carry other ligands which stabilize the active metal precursor, for example by coordinative binding.
- the groups L are bonded to the active metal AM via a ligator atom (not shown).
- the ligator atom is selected from oxygen, sulfur, nitrogen and carbon.
- the reductor 4 comprises a promoter metal PM, to which organic groups R are bonded via a carbon atom. In Fig. 1 'of the reducer comprises the sake of clarity only two groups R.
- a ligand exchange now takes place between active metal AM and promoter metal PM. This is shown in Fig. Lb.
- a reactive intermediate compound 5 is formed, which comprises the active metal AM and the groups R.
- the promoter compound 6 is obtained, which comprises the promoter metal PM and the groups L.
- the reactive intermediate 5 then disintegrates. This decay process is supported or initiated, for example, by heating.
- the active metal contained in the reactive intermediate compound 5 is reduced to the active metal AM and is deposited in nanodisperse form as crystallites 7 on the walls of the pores 2 (FIG. 1 c).
- the compound RR arises from the groups R, for example in a metathesis reaction. This can be deducted as exhaust gas.
- the promoter compound 6 is still oxidized, so that the promoter metal as promoter PR, for example in the form of an oxide, also in nanodisperse form as crystallites 8 in the immediate vicinity of the active metal crystallites 7 on the walls of the pores 2.
- the groups L are released and can also be extracted with the exhaust gas.
- Freshly synthesized, calcined and dry MCM-41 (350 mg) is placed together with a portion of approx. 1.0 g [Cu (OCHMeCH 2 NMe 2 ) 2 ] in separate glass boats in a Schlenk tube and in a static vacuum (0.1 Pa) for 2 h heated to 340 K.
- a sample of 200 mg of the blue colored product material and approx. 0.5 g diethyl zinc are positioned next to each other as above and left in a static vacuum (0.1 Pa) for 2 h at room temperature.
- the variation of the loading Steaming time, temperature, amounts of material and PMS material lead to different loads (Table 1).
- the sample Cu / [Zn (OCHMeCH 2 NMe 2 ) 2 ] / MCM-41 is removed under protective gas and then tempered to 623 K in a dynamic vacuum (0.1 Pa) (2 h). Accordingly, with other PMS materials, such as. B. MCM-48.
- Example 2 Cu / MCM-41 and ZnO / MCM-41
- [Zn (OCHMeCH 2 NMe 2 ) 2 ] / MCM-41 was obtained by impregnating MCM-41 with a solution of [Zn (OCHMeCH 2 NMe 2 ) 2 ] (1.0 g) in pentane (40 mL) and washing the obtained separated solid.
- ZnO / PMS can be obtained by treating the carrier with diethyl zinc vapor and then calcining it.
- TEM investigations were carried out with a. Hitachi H-8100 device carried out at 200 kV with a tungsten fila ent (preparation under exclusion of air, gold grids piano r vacuum transfer holder).
- the copper surface was determined using N 2 0-RFC. After pretreatment with a dilute H 2 atmosphere (2% by volume), N 2 0 (1% by volume N 2 0 in He, 300 K) was passed over the catalyst and the copper surface was calculated from the amount of nitrogen released (density on Cu surface atoms: 1.47 • 10 19 m -2 ).
- the methanol synthesis activity was investigated under normal pressure and a temperature of 493 K. A mixture of 72% H 2 , 10% CO, 14% CO 2 and 14% He was used as the synthesis gas. The data given were obtained after a reaction time of 2 hours. Due to the low material conversion at normal pressure, no products other than methanol could be detected.
- the carrier loaded with [Cu (OCHMeCH 2 NMe 2 ) 2 ] is then treated with diethyl zinc vapor by placing both samples next to one another in a Schlenk tube and sealing it in an evacuated manner (0.5 g ZnEt 2 , 300 K, 0.1 Pa), the color changes gradually from light blue to red-brown.
- Solid-state NMR spectroscopy shows [Zn (OCHMeCH 2 NMe 2 ) 2 ] (2) as a by-product.
- This reaction which takes place in the nano-tubes of the PMS, corresponds to the guantitative implementation according to FIG. 5, which can be understood in the preparative gram scale in solution, in which Cu metal fails (XRD), the zinc alkoxide [Zn (OCHMeCH 2 NMe 2 ) 2 ] remains in solution (NMR identification) and butane escapes as a gas (GC-MS).
- the methanol production capacities between 19 and 130 ⁇ mol ⁇ g _1 ⁇ at "h " 1 are in the range of those prepared by coprecipitation / calcination binary Cu / ZnO catalysts, or surpass them surprisingly significantly in the case of the MCM-48 sample.
- the three-dimensional pore structure of the MCM-48 carrier allows a more efficient diffusion compared to MCM-41.
- the reduction (H 2 ) of completely oxidized samples stored in air (disappearance of the Cu (111) reflex) regenerated the original activity or Cu surface.
- the Cu aggregates are present in a particle size distribution from which the X-ray Diffraction only the coarsely disperse fractions (around 2 nm) registered.
- the origin of the Cu-O coordination found is not clear. In view of the small mean particle size, it is obvious that oxygen atoms of the pore wall can already be registered in the EXAFS spectrum, as has been described in the literature. It cannot be ruled out that a small proportion of the copper is present as Cu + .
- Cu-based methanol catalysts can be grouped into three classes: the binary systems Cu / Al 2 0 3 (I), Cu / ZnO (II), and the ternary system Cu / ZnO / Al 2 0 3 (III).
- the activity correlates linearly with the specific Cu surface at different levels, increasing from I to III.
- the perspectives of the method according to the invention for loading PMS support materials, in particular for the Cu / ZnO catalyst preparation, are: not only the variation in the dimension and structure of the pores (for example MCM-41 vs. MCM-48 or other suitable support materials) but also that Exhaustion of the chemistry of the precursor substances allows molecular control over the active metal / promoter, for example the Cu / ZnO contact.
- the results are interpreted to mean that the method according to the invention surprisingly maximizes the specific active metal surfaces (for example Cu surfaces and the Cu / ZnO interface contact or the ZnO dispersion) and the interface contact between active metal / metal oxide or promoter in a surprising manner Increase in catalytic activity far beyond what was previously possible, nothing should stand in the way.
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Abstract
Applications Claiming Priority (2)
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DE102004011335A DE102004011335A1 (de) | 2004-03-09 | 2004-03-09 | Präparation von Metall/Metalloxid-Trägerkatalysatoren durch präkursorchemische Nanometallurgie in definierten Reaktionsräumen poröser Träger mittels metallorganischer und/oder anorganischer Präkursoren und metallhaltiger Reduktionsmittel |
PCT/EP2005/002429 WO2005087374A1 (fr) | 2004-03-09 | 2005-03-08 | Preparation de catalyseurs supportes a base de metal/oxyde metallique par nanometallurgie des produits chimiques precurseurs dans des chambres de reaction definies de supports poreux au moyen de precurseurs organometalliques et/ou inorganiques et d'agents de reduction metalliques |
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EP (1) | EP1720656A1 (fr) |
JP (1) | JP2007527788A (fr) |
CN (1) | CN1905941A (fr) |
AU (1) | AU2005221301A1 (fr) |
BR (1) | BRPI0508541A (fr) |
DE (1) | DE102004011335A1 (fr) |
MX (1) | MXPA06007496A (fr) |
MY (1) | MY141786A (fr) |
NO (1) | NO20064487L (fr) |
RU (1) | RU2380155C2 (fr) |
WO (1) | WO2005087374A1 (fr) |
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CN101310403B (zh) * | 2005-11-14 | 2011-05-18 | 株式会社科特拉 | 燃料电池催化剂、燃料电池电极以及具有该燃料电池电极的聚合物电解质燃料电池 |
DE102007053075B4 (de) * | 2007-11-05 | 2009-09-03 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Funktionsschicht für Hochtemperaturbrennstoffzellen und Verfahren zur Herstellung |
EP2463028A1 (fr) * | 2010-12-11 | 2012-06-13 | Umicore Ag & Co. Kg | Procédé de production de zéolites et zéotypes dopés en métal et application associée à l'élimination catalytique d'oxydes d'azote |
EP3000781B1 (fr) * | 2013-11-01 | 2021-12-01 | LG Chem, Ltd. | Pile à combustible et son procédé de fabrication |
DE102014205033A1 (de) | 2014-03-18 | 2015-09-24 | Volkswagen Ag | Katalysatorschicht für eine Brennstoffzelle und Verfahren zur Herstellung einer solchen |
DE102016225171A1 (de) | 2016-12-15 | 2018-06-21 | Clariant International Ltd | Tablettierter Katalysator für die Methanolsynthese mit erhöhter mechanischer Stabilität |
RU2691451C1 (ru) * | 2018-09-25 | 2019-06-14 | Российская Федерация в лице Федеральное государственное бюджетное образовательное учреждение высшего образования "Тверской государственный университет" | Катализатор жидкофазного синтеза метанола и способ его получения |
CN110217756B (zh) * | 2019-06-28 | 2022-09-20 | 桂林电子科技大学 | 一种碳负载铋的铝基复合制氢材料的制备方法及应用 |
CN112452329B (zh) * | 2020-11-06 | 2022-09-20 | 上海簇睿低碳能源技术有限公司 | 一种重整催化剂的合成方法 |
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DE1943213A1 (de) * | 1969-08-20 | 1971-05-19 | Schering Ag | Verfahren zur Herstellung von Katalysatoren |
US4829039A (en) * | 1987-12-02 | 1989-05-09 | Air Products And Chemicals, Inc. | Activation of methanol/low temperature shift catalysts using soluble organo-metallic reducing agents |
DE19734974A1 (de) * | 1997-08-13 | 1999-02-25 | Hoechst Ag | Verfahren zur Herstellung von porös geträgerten Metall-Nanopartikel-haltigen Katalysatoren, insbesondere für die Gasphasenoxidation von Ethylen und Essigsäure zu Vinylacetat |
DE19827844A1 (de) * | 1998-06-23 | 1999-12-30 | Aventis Res & Tech Gmbh & Co | Verfahren zur Herstellung von Schalenkatalysatoren durch CVD-Beschichtung |
DE10032303A1 (de) * | 2000-07-04 | 2002-01-17 | Basf Ag | Metallischse Hydrierkatalysatoren |
DE10132500A1 (de) * | 2001-07-05 | 2003-01-23 | Basf Ag | Verfahren und Katalysator zur Herstellung von C2-Oxygenaten aus Synthesegas |
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2004
- 2004-03-09 DE DE102004011335A patent/DE102004011335A1/de not_active Withdrawn
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2005
- 2005-03-08 WO PCT/EP2005/002429 patent/WO2005087374A1/fr active Application Filing
- 2005-03-08 AU AU2005221301A patent/AU2005221301A1/en not_active Abandoned
- 2005-03-08 MX MXPA06007496A patent/MXPA06007496A/es unknown
- 2005-03-08 RU RU2006132354/04A patent/RU2380155C2/ru active
- 2005-03-08 CN CNA2005800017957A patent/CN1905941A/zh active Pending
- 2005-03-08 MY MYPI20050941A patent/MY141786A/en unknown
- 2005-03-08 JP JP2007502273A patent/JP2007527788A/ja active Pending
- 2005-03-08 EP EP05707729A patent/EP1720656A1/fr not_active Withdrawn
- 2005-03-08 BR BRPI0508541-1A patent/BRPI0508541A/pt not_active Application Discontinuation
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JP2007527788A (ja) | 2007-10-04 |
DE102004011335A1 (de) | 2005-09-22 |
NO20064487L (no) | 2006-11-29 |
AU2005221301A1 (en) | 2005-09-22 |
MXPA06007496A (es) | 2006-12-14 |
CN1905941A (zh) | 2007-01-31 |
BRPI0508541A (pt) | 2007-08-14 |
WO2005087374A1 (fr) | 2005-09-22 |
RU2380155C2 (ru) | 2010-01-27 |
MY141786A (en) | 2010-06-30 |
RU2006132354A (ru) | 2008-03-20 |
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