EP1687091B1 - Vorrichtung zum zerkleinern leerer behälter - Google Patents

Vorrichtung zum zerkleinern leerer behälter Download PDF

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Publication number
EP1687091B1
EP1687091B1 EP04797851.5A EP04797851A EP1687091B1 EP 1687091 B1 EP1687091 B1 EP 1687091B1 EP 04797851 A EP04797851 A EP 04797851A EP 1687091 B1 EP1687091 B1 EP 1687091B1
Authority
EP
European Patent Office
Prior art keywords
cutting
rollers
discs
groove
rotation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP04797851.5A
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German (de)
English (en)
French (fr)
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EP1687091A1 (de
Inventor
Hermann Schwelling
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Individual
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Individual
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Filing date
Publication date
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Priority to PL04797851T priority Critical patent/PL1687091T3/pl
Publication of EP1687091A1 publication Critical patent/EP1687091A1/de
Application granted granted Critical
Publication of EP1687091B1 publication Critical patent/EP1687091B1/de
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • B02C18/2275Feed means using a rotating arm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/142Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • B02C18/182Disc-shaped knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/0056Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
    • B02C19/0081Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for specially adapted for breaking-up bottles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/32Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
    • B30B9/321Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for consolidating empty containers, e.g. cans
    • B30B9/325Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for consolidating empty containers, e.g. cans between rotary pressing members, e.g. rollers, discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3003Details
    • B30B9/301Feed means

Definitions

  • the invention relates to a device for crushing empty containers, in particular beverage bottles or cans u. ⁇ . Waste plastic or thin-walled sheet metal, according to the preamble of claim 1. Such devices are used to empty containers, especially those from the food industry, such as beverage bottles, cans u. ⁇ . Containers for the transport to the recycling plants or for the recycling process itself in the volume to reduce or prepare for their further processing.
  • devices are also known in which means for perforating the pressing device (s) are provided, for example in a device for compacting empty beverage containers after the DE 100 55 201 A1 ,
  • This device has a substantially funnel-shaped tapered conveyor line, in which enter the beverage containers and are compacted successively under the action of the conveying path laterally limiting means for conveying and compressing.
  • the rollers are provided with distributed on its circumference, blade-shaped elevations extending over the length of the rollers, ie parallel to the axis of rotation thereof.
  • the means for conveying and compressing the beverage containers in this device consist of rollers driven by drum motors. This device is expensive and maintenance-intensive, above all because of the latter assemblies.
  • Devices are also known in which the distance between the pairs of rollers, in particular those with the smallest Achsabbstand, with respect to their distance and the position of the longitudinal cutting edges are adjustable so that a separation of the guided material is carried out in the manner of breaking, tearing or shearing , so that each of a bottle or can of several smaller pieces arise.
  • What type of volume reduction of said emptied container - compressing or crushing - is applied to the collection point of the waste, resulting from the / Task / -en the downstream recycling stages, the transport to the recycling company and the recycling process itself.
  • a device for crushing said waste can therefore be placed at the collection point or at the recycling company.
  • Another disadvantage of known devices for crushing said waste material also consists in the fact that the individual pieces produced under certain circumstances still with sections of said containers, z.
  • provided labeling coding for the returnable bottle return system
  • an abuse can not be excluded.
  • a cutting unit with two mutually working cutting rollers having a plurality of mutually intermeshing cutting discs in the axial direction known. It is primarily about the design of the cross-sectional shape of the cutting discs in the radially outer end region.
  • the shows DE 3412021 A1 a cutting unit with two mutually-working cutting rollers for particle cutting, which has a concrete to be recognized tooth shape on the cutting discs, but no integration of this cutting unit in a surrounding device.
  • the skilled person has the task of designing a device for crushing empty containers, especially beverage bottles or beverage cans made of plastic, especially PET bottles or tinplate, such that the crushing is guaranteed reliable and high quality and the manufacturing costs and the maintenance costs for this device are low compared to known devices.
  • the core idea of the invention is that in the new device for shredding with only one pair of cutting rollers said waste material is cut, being used as a cutting unit used in shredders for shredding paper or cardboard cutting unit in the inventive device for crushing.
  • This cutting unit consists of a cutting unit with two cutting rollers whose axes of rotation are arranged parallel to each other.
  • This cutting unit also includes a gearbox, a drive and a control unit.
  • Each of the two cutting rollers has a plurality of cutting discs, which, viewed in the axial direction, are arranged spaced from one another by a respective puncture (gap). The distance between the axes of rotation is selected so that the cutting discs of each opposing cutting roller dive into the gap of the other cutting roller.
  • the axial distance from cutting disc to cutting disc on a cutting roller so the width of the gap (the puncture) is greater than the width of a cutting disc of the opposite cutting roller. This ensures that between the mutually facing side edges of the respective overlapping (combing) cutting discs a gap of small width is present, the so-called cutting game.
  • the cutting clearance is adjustable so that on one side of the respective cutting disc no or a very narrow gap is present and on the other side of the cutting disc Cutting clearance between the two mutually facing side edges is greater.
  • the size / width of the respective cutting clearance between two mutually facing side edges of two adjacent cutting discs is selected according to the intended application. So, this cutting game is different for PET containers than for tinplate containers.
  • the wall thickness of the container can be considered for the adjustment of the cutting game, as well as the use of a device for waste material of various materials. A development of the device thus provides that at least one cutting roller is arranged adjustable and lockable in the axial direction.
  • the new device for shredding empty containers in particular of plastic bottles or cans made of plastic or tinplate consists of a filling opening and an outlet opening (outlet opening) having housing / frame and arranged in the housing, above cutting unit. Furthermore, as far as provided, means for actuating and for controlling one or more closure elements for the filling opening and / or the outlet opening are arranged on and / or in the device.
  • the cutting unit on at least one of the cutting rollers, but preferably on both cutting rollers, in the peripheral surface of the cutting discs at least one, preferably a plurality of recesses (grooves), in particular four or a multiple of two, are incorporated. These recesses break through at least one of the two cutting disk flanks of the cutting disks, preferably both cutting disk flanks.
  • the diameter of the cutting rollers is 80 mm +/- 10%. According to a further embodiment, the diameters of the two cutting rollers are different.
  • scrapers are arranged between the cutting discs, wherein preferably standard scrapers are used by cutters of shredders application.
  • the so-called interplay between adjacent discs preferably has a value between 0.005 mm and 2 mm.
  • the overlap of adjacent and opposite discs is chosen between 0.5 mm and 15 mm.
  • the cutting rollers of the device are preferably made of the material 42CrMoS4.
  • the cutting disks of the cutting rollers are hardened, in a preferred embodiment, only the body edge region is hardened.
  • the trailing in the direction of rotation groove flank forms with the peripheral surface an pointing in the circumferential direction acute-angled cutting tooth, wherein the beginning of the tip groove edge, at least in sections, a linear and counter to the rolling rotation direction course has and the adjoining transition region to the groove bottom and / or lying in the direction of rotation, ahead hurrying groove flank, arc-shaped.
  • the two groove flanks extend parallel or divergent to one another.
  • the tip angle of each cutting tooth is preferably selected between 45 ° and 80 °.
  • the cutting rollers rotate in a speed range of 30 to 150 U / min.
  • the drive of the cutting unit preferably has a power of 1.5 to 2 kilowatts. It is also provided that the start pulse for the cutting rollers, for example via a light barrier and a follow-up time is provided.
  • the outer dimensions of the device are such that a coupling to bottle and / or Dosenholz Anlagenautomaten or systems can take place.
  • the device is designed especially for containers with a volume of 0.2 to 3 liters.
  • the cutting unit in the region of the filling opening which in a preferred embodiment comprises a reservoir with funnel-like shape, a separator is arranged upstream.
  • a separator is arranged upstream.
  • the waste material in the conveying direction orderly lead the cutting and at the same time, at least until the detection of the container by the cutting discs, press the same in the nip of the cutting unit.
  • one of the walls of the funnel is continued or arranged a plate-like part, for limiting the storage space and as a guide surface for the return of possibly under the wings or entrained containers to the storage room.
  • the grooves in the cutting discs of each cutting roller are arranged helically extending.
  • the peripheral cross-section of the cutting discs is beveled on one side or V-shaped or arcuately designed running inward of the body.
  • the helical grooves are incorporated deeper than the depth of the inwardly directed bevels or grooves.
  • the new device for crushing empty containers is in Fig. 1 shown in side view with partially open side surface and view of the cutting unit schematically.
  • the device 20 comprises a housing 1, with a filling opening 2 in the upper side / surface 1.1 and an outlet opening 3, also called outlet opening, in the lower side 1.3. and a cutting unit 4 arranged in the housing 1 and means for driving 7 and for controlling 8 of the cutting unit 4.
  • the front side 1.2 and the rear side 1.4 of the housing 1 are closed here in the embodiment.
  • the cutting unit 4 includes two with respect to their axes of rotation spaced-apart cutting rollers 4.1 and 4.2.
  • Each cutting roller 4.1 and 4.2 has, seen in the longitudinal direction of its axis of rotation A1 and A2 , at least two cutting discs 5 , said cutting discs 5 each by a radially inwardly directed, up to a puncture E reaching a core diameter 4.3 are spaced apart - see Fig. 2 -.
  • B2 the width of each puncture E is designated.
  • This width B2 is greater than the width B of the cutting discs 5.
  • the value for this cutting game 16 is selected in a range between 0.005 mm and 2 mm.
  • each cutting disc 5 is at least one groove 6 - recess - provided in the exemplary embodiment preferably six grooves 6.
  • the grooves 6 in the respective opposite cutting roller 4.1 and 4.2 are arranged in mirror image to those in the other cutting roller.
  • a filling opening 2 is provided which forms a reservoir 2 ' with the inclusion of the walls 9 and 13 .
  • This storage container 2 ' leads to the draw-in gap formed by the cutting rollers 4.1 and 4.2 .
  • a separator / Selektivor 10 is arranged in the storage container 2 ' .
  • At a rotational axis 11 of this separator wings 12 are arranged. By rotation of these wings 12 supplied container (waste 19 ) are fed to the nip of the cutting unit. According to the total width of the cutting unit one or more containers 19 are supplied.
  • the distance the axis of rotation 11 to the cutting rollers and the length and shape of the wings 12 is chosen so that said container 19 are pressed by the end portions of the wings 12 in the nip of the cutting mechanism. Should nevertheless and contrary to expectations a container slide under a wing or not be detected by the cutting rollers, the rear wall of the reservoir 2 ', the wall 13, arranged such that such containers are again conveyed into the reservoir 2' .
  • the supplied containers 19 are gripped by the cutting discs 5, in particular by the cutting teeth 5.3 and drawn into the cutting gap and cut by the cutting discs into so-called particles 15 .
  • the generated small parts are then discharged through the outlet port 3 .
  • a collecting container may be arranged or the cut falls on a conveyor belt and is conveyed to a collecting container.
  • the housing / frame 1 of the device roller is dimensioned such that it can be coupled to a bottle and / or can take-back machine or integrated into the same.
  • the cutting discs 5 of the cutting rollers 4.1 and 4.2 are preferably surface hardened.
  • the Indian FIG. 2 left end portion of the cutting roller 4.2 is formed as a bearing pin 4.4 and the right end portion of the cutting roller 4.1 as a bearing and drive pin 4.5 .
  • the diameter D of the cutting discs 5 is in this embodiment, a device for crushing PET bottles with a volume of 0.25 to 3 liters, preferably 79 mm.
  • the speed of the cutting rollers 4.1 and 4.2 of the cutting unit 4 is preferably 50 to 90 U / min here.
  • the start pulse for the cutting rollers 4.1 and 4.2 is preferably carried out via a light barrier, which is not shown here; In addition, a follow-up time is provided.
  • FIG. 3 the detailed design of the groove 6 in the cutting disc 5 is shown.
  • To Fig. 3 forms each in the direction of rotation R ' trailing edge 6.3 of the peripheral surface 5.1 of the cutting discs 5 of the cutting roller 4.2 arranged grooves 6 with the peripheral surface 5.1 a pointing in the circumferential direction acute-angled cutting tooth 5.3, wherein the beginning of the tip groove edge 6.3 a linear and against the Schneidwalzenwindsinn R ' Directed course and the adjoining transition region 6.4 to the groove bottom 6.2 and / or lying in the circumferential direction of the groove side 6.1 is formed arcuate.
  • the two groove flanks 6.1 and 6.3 extend parallel or divergent to one another.
  • the point angle W of the cutting teeth is 5.3 preferably selected between 45 ° and 80 °, in the illustrated embodiment, it is preferably 60 °.
  • N designates an angle of inclination which is formed between the perpendicular S of the imaginary coordinate system extending through the axis of rotation A2 and the vertical perpendicular to the groove bottom 6.2 , which is likewise laid through the axis of rotation A2 .
  • L the length of the groove 6 is designated.
  • this length L in this embodiment, corresponds to about 40% of the length of the circular arc, which is defined by a groove 6 and a subsequent thereto section of the peripheral surface 5.1 of a cutting disc 5.
  • FIGS. 5 and 6 are other variants of the wings of the Fig. 1 shown separator shown. Starting from the center, the axis of rotation 11, these wings are polygonzugartig 17 or arcuately shaped 18 to their free ends. The circumferential circle described by the ends of the moving wings is denoted by Dk . These designs ensure that containers with a volume of 0.25 liters to 3 liters receive optimum pressure in the direction of the feed nip of the cutting unit. As can be seen from the two figures, the end regions of the wings 17 and 18 are occupied by piercing elements 21 . The tip of these piercing elements pointing in the direction of rotation, ie in the working direction.

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Disintegrating Or Milling (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
  • Processing Of Solid Wastes (AREA)
EP04797851.5A 2003-11-13 2004-11-12 Vorrichtung zum zerkleinern leerer behälter Active EP1687091B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL04797851T PL1687091T3 (pl) 2003-11-13 2004-11-12 Urządzenie do rozdrabniania pustych pojemników

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10353188.2A DE10353188B4 (de) 2003-11-13 2003-11-13 Vorrichtung zum Zerkleinern leerer Behälter
PCT/EP2004/012841 WO2005046876A1 (de) 2003-11-13 2004-11-12 Vorrichtung zum zerkleinern leerer behälter

Publications (2)

Publication Number Publication Date
EP1687091A1 EP1687091A1 (de) 2006-08-09
EP1687091B1 true EP1687091B1 (de) 2019-05-08

Family

ID=34585090

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04797851.5A Active EP1687091B1 (de) 2003-11-13 2004-11-12 Vorrichtung zum zerkleinern leerer behälter

Country Status (7)

Country Link
US (1) US7556213B2 (pl)
EP (1) EP1687091B1 (pl)
JP (1) JP5199577B2 (pl)
DE (1) DE10353188B4 (pl)
NO (1) NO331122B1 (pl)
PL (1) PL1687091T3 (pl)
WO (1) WO2005046876A1 (pl)

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US8109378B2 (en) * 2005-07-14 2012-02-07 Primo Water Corporation Bottled water distribution method and bottle return apparatus
DE102006033615A1 (de) * 2006-04-21 2007-10-25 Hermann Scharfen Maschinenfabrik Gmbh & Co. Kg Einheit zum Kompaktieren von Hohlkörpern
DE102006020592A1 (de) * 2006-05-02 2007-11-08 Hans-Hermann Trautwein Sb-Technik Gmbh Vorrichtung zum Verdichten von Hohlkörpern
EP2018956A1 (en) * 2007-07-23 2009-01-28 Lubo Screening- & Recyclingsystems B.V. Apparatus for perforating and deforming containers
US7819351B2 (en) * 2007-09-26 2010-10-26 Aron Abramson Shredder head adapted to shred data bearing documents and bottles
DE102008047319A1 (de) * 2008-09-11 2010-04-15 Hermann Schwelling Vorrichtung zum Zusammendrücken leerer, verformbarer Behälter
DE102008057137B4 (de) * 2008-11-13 2011-01-20 Envipco Holding N.V. Kompaktiervorrichtung
US20100181405A1 (en) * 2009-01-05 2010-07-22 Royal Appliance Mfg. Co.D/B/A Tti Floor Care North America Blade assembly for shredders of sheet-like material
DE102009016115A1 (de) * 2009-04-03 2010-10-14 Wincor Nixdorf International Gmbh Vorrichtung und Verfahren zum Kompaktieren von Hohlkörpern
DE102009043876A1 (de) * 2009-08-27 2011-03-03 Wincor Nixdorf International Gmbh Vorrichtung zum Zerkleinern von Glasbehältern
DE202009012155U1 (de) 2009-09-02 2011-01-27 Schwelling, Hermann Gerät zum Zerkleinern leerer Becher für Trinkflüssigkeiten
DE202009012086U1 (de) 2009-09-04 2009-11-19 Ballweg, Eugen Vorrichtung zum Zerkleinern von Gegenständen
DE102009055795B4 (de) 2009-11-25 2012-01-26 Hermann Schwelling Drehmoment begrenzende Kupplung
NL2004447C2 (nl) * 2010-03-23 2011-09-27 Jacob Herre Cornelis Kampen Inrichting voor het verkleinen van het volume van afval/verpakkingsmateriaal.
US8439286B2 (en) * 2010-06-04 2013-05-14 Michilin Prosperity Co., Ltd. Paper cleaning device for a shredder
US8536238B2 (en) 2010-07-23 2013-09-17 King Abdulaziz City For Science And Technology Process for preparing insulation sheets from unseparated mixtures of post-consumer plastic articles
DE102012100681B4 (de) 2012-01-27 2022-09-01 Hermann Schwelling Aktenvernichter mit Turbofunktion
WO2016070948A1 (de) 2014-11-07 2016-05-12 Akten-Ex Gmbh & Co Kg Vernichtung von beschriftetem papier
ES2679143T3 (es) * 2016-04-29 2018-08-22 Untha Shredding Technology Gmbh Máquina trituradora
US11453189B2 (en) * 2019-01-31 2022-09-27 Tomra Systems Asa Device for compression of emptied containers for recycling purposes
US20220271355A1 (en) * 2021-02-19 2022-08-25 Uchicago Argonne, Llc Recovery of contaminant free battery materials
EP4302956A1 (en) * 2022-07-06 2024-01-10 Tomra Systems ASA A method and device for compressing a mix of empty containers
KR102657898B1 (ko) * 2023-01-17 2024-04-15 권순일 플라스틱병 파쇄장치

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Publication number Priority date Publication date Assignee Title
GB2096017A (en) * 1981-03-31 1982-10-13 Schwelling Hermann Cutting mechanism for paper shredders
DE3412021A1 (de) * 1984-03-31 1985-10-03 Adolf 7460 Balingen Ehinger jun. Zerkleinerungsvorrichtung fuer folienartige informationstraeger
US4669673A (en) * 1984-09-04 1987-06-02 John W. Wagner Apparatus for cutting disposable containers
US4923126A (en) * 1988-06-15 1990-05-08 John W. Wagner Machine for cutting disposable containers
AT401893B (de) * 1991-01-14 1996-12-27 Bacher Helmut Zerkleinerungseinrichtung
US5178336A (en) * 1991-10-11 1993-01-12 John W. Wagner Machine for cutting disposable containers

Also Published As

Publication number Publication date
NO20062764L (no) 2006-06-13
US7556213B2 (en) 2009-07-07
PL1687091T3 (pl) 2019-10-31
DE10353188B4 (de) 2020-01-30
US20070080251A1 (en) 2007-04-12
DE10353188A1 (de) 2005-06-16
JP5199577B2 (ja) 2013-05-15
EP1687091A1 (de) 2006-08-09
WO2005046876A1 (de) 2005-05-26
JP2007511341A (ja) 2007-05-10
NO331122B1 (no) 2011-10-10

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