EP1606448B1 - Procede pour realiser un cable - Google Patents

Procede pour realiser un cable Download PDF

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Publication number
EP1606448B1
EP1606448B1 EP04719430.3A EP04719430A EP1606448B1 EP 1606448 B1 EP1606448 B1 EP 1606448B1 EP 04719430 A EP04719430 A EP 04719430A EP 1606448 B1 EP1606448 B1 EP 1606448B1
Authority
EP
European Patent Office
Prior art keywords
strands
core
plastic
wire
outer layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04719430.3A
Other languages
German (de)
English (en)
Other versions
EP1606448A1 (fr
Inventor
Roland Verreet
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Casar Drahtseilwerk Saar GmbH
Original Assignee
Casar Drahtseilwerk Saar GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Casar Drahtseilwerk Saar GmbH filed Critical Casar Drahtseilwerk Saar GmbH
Publication of EP1606448A1 publication Critical patent/EP1606448A1/fr
Application granted granted Critical
Publication of EP1606448B1 publication Critical patent/EP1606448B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02—Stranding-up
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B1/00—Constructional features of ropes or cables
    • D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0673—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration
    • D07B1/068—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration characterised by the strand design
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B5/00—Making ropes or cables from special materials or of particular form
    • D07B5/005—Making ropes or cables from special materials or of particular form characterised by their outer shape or surface properties
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B1/00—Constructional features of ropes or cables
    • D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B1/00—Constructional features of ropes or cables
    • D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
    • D07B1/0693—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a strand configuration
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B1/00—Constructional features of ropes or cables
    • D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B1/00—Constructional features of ropes or cables
    • D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
    • D07B1/165—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber inlay
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B5/00—Making ropes or cables from special materials or of particular form
    • D07B5/007—Making ropes or cables from special materials or of particular form comprising postformed and thereby radially plastically deformed elements
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/02—Machine details; Auxiliary devices
    • D07B7/027—Postforming of ropes or strands
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/16—Auxiliary apparatus
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/32—Filling or coating with impervious material
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2201/00—Ropes or cables
    • D07B2201/10—Rope or cable structures
    • D07B2201/1028—Rope or cable structures characterised by the number of strands
    • D07B2201/1036—Rope or cable structures characterised by the number of strands nine or more strands respectively forming multiple layers
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2201/00—Ropes or cables
    • D07B2201/20—Rope or cable components
    • D07B2201/2071—Spacers
    • D07B2201/2074—Spacers in radial direction
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2933—Coated or with bond, impregnation or core

Definitions

  • the invention relates to a method for producing a wire rope.
  • a method for producing a wire rope with a core rope in which an outer strand layer is pressed during stranding in a surrounding the core rope sheath of thermoplastic material, goes out of the US 4,120,145 out. Subsequently, the wire rope is deformed by hammering, wherein the thermoplastic material flows between the individual strands and the outer strand layer is pressed further and further into the sheath. By hammering the outer wire sections of the strands are also flattened.
  • the EP 1 001 075 A2 describes a wire rope with a core of plastic or plastic fibers and spaced apart on the core arranged, formed as stranded form outer strands, which have a substantially trapezoidal cross-section.
  • the shaped strands are separately deformed in a drawing or rolling tool and then stranded on the core.
  • Hammered wire ropes are known for special applications, where priority is given to a smooth surface of the wire rope, e.g. because they are dragged across the ground.
  • An example of such applications is forestry.
  • the invention has for its object to provide the method of the type mentioned, with which can be manufactured wire ropes with higher filling factor.
  • the support of the outer strands on the elastic plastic does not affect the hammering and the desired deformations of the wires.
  • the plastic In a hammer mill where hammers adapted to the curvature of the rope surface strike simultaneously from different sides and at the time of their joint impact substantially completely enclose the rope surface at an axial length of at least twice the rope diameter, the plastic apparently does not find time or space to dodge under the blow.
  • the cavities between the outer strand layer and the core rope or the core strand are preferably filled into the interstices between the wires delimiting these cavities into the plastic.
  • a deformation of the core rope or the core strand, the latter less inward continues in a weakened measure vice versa:
  • the outer wires remain substantially unchanged on the outside and are deformed inside including the rest of the strand cross-section, with the deformation further towards the cable more or less continues.
  • Notches on intersecting wires of the core rope or the core strand on the one hand and the outer strands on the other hand essentially do not occur.
  • the plastic liner acts less as an immediate cushion between these wires. The circumstances are more comparable to those included
  • the wire rope gets a higher filling factor and is more resistant to wear on its surface, especially when running on rollers.
  • hammers for hammering, preferably four, hammers are used, which are moved from different sides towards the wire rope and essentially completely enclose it with adapted bulges at the time of their simultaneous impact.
  • the hammers should further have an axial extent of at least twice the rope diameter and preferably an enlarged, narrowing entrance.
  • a wire rope according to the invention could, after being hammered, still be surface-treated or coated or provided with a coating.
  • the wire rope can also serve as a core rope for the production of a wire rope, which then has on the smooth surface, for example, an opposite further strand layer.
  • the drawing shows an embodiment of the invention, a wire rope according to the invention produced in cross section again.
  • a core rope 1 from a heart strand 2 1 +6 and six strands 3 1 +6 has been sheathed with a thermoplastic material 4.
  • the core rope 1 is, but in this case only slightly and not shown in the drawing, something deformed and compacted.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ropes Or Cables (AREA)
  • Manufacturing Of Electric Cables (AREA)
  • Insulated Conductors (AREA)

Claims (7)

  1. Procédé pour réaliser un câble métallique, dans lequel une couche de torons extérieure est câblée autour d'une âme qui est constituée d'un câble d'âme (1) ou d'un toron d'âme (3) sur lequel une couche intermédiaire en matière plastique (4) est appliquée avant le câblage de la couche de torons extérieure (5), ou qui est constituée d'un brin en matière plastique, dans lequel la couche de torons (5) est enfoncée lors de son câblage dans la matière plastique de la couche intermédiaire ou du brin en matière plastique, après câblage de la couche de torons extérieure (5), le câble métallique est martelé afin de lisser sa surface et/ou d'augmenter son facteur de remplissage, et pour le martelage on utilise des marteaux qui sont déplacés depuis divers côtés vers le câble métallique et qui, à l'instant de leur rencontre simultanée, l'entourent essentiellement complètement avec des cambrages adaptés.
  2. Procédé selon la revendication 1,
    caractérisé en ce que l'on utilise pour la couche intermédiaire une matière thermoplastique (4) qui est de préférence réchauffée lors du câblage de la couche de torons extérieure (5).
  3. Procédé selon l'une des revendications 1 ou 2,
    caractérisé en ce que l'on utilise pour la couche de torons extérieure (5) des torons standard (6) avec un fil de noyau et avec une couche de fil, ou des torons à commettage parallèle.
  4. Procédé selon l'une des revendications 1 à 3,
    caractérisé en ce que l'on utilise pour la couche de torons extérieure (5) des torons avec une âme aisément déformable, en particulier en fer doux ou en matière plastique.
  5. Procédé selon l'une des revendications 1 à 4,
    caractérisé en ce que l'on utilise des marteaux avec une extension axiale au moins double du diamètre du câble, de préférence avec une entrée élargie qui se rétrécit.
  6. Procédé selon l'une des revendications 1 à 5,
    caractérisé en ce que, après le martelage, le câble métallique est soumis à un traitement de surface, ou revêtu, ou doté d'une enveloppe.
  7. Procédé selon l'une des revendications 1 à 6,
    caractérisé en ce que l'on utilise quatre marteaux pour le martelage.
EP04719430.3A 2003-03-11 2004-03-11 Procede pour realiser un cable Expired - Lifetime EP1606448B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10310855 2003-03-11
DE2003110855 DE10310855A1 (de) 2003-03-11 2003-03-11 Verfahren zum Herstellen eines Drahtseils
PCT/EP2004/002516 WO2004081280A1 (fr) 2003-03-11 2004-03-11 Procede pour realiser un cable

Publications (2)

Publication Number Publication Date
EP1606448A1 EP1606448A1 (fr) 2005-12-21
EP1606448B1 true EP1606448B1 (fr) 2013-11-27

Family

ID=32892098

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04719430.3A Expired - Lifetime EP1606448B1 (fr) 2003-03-11 2004-03-11 Procede pour realiser un cable

Country Status (12)

Country Link
US (2) US20070036974A1 (fr)
EP (1) EP1606448B1 (fr)
KR (1) KR101264921B1 (fr)
CN (1) CN1759218B (fr)
AU (1) AU2004219901B2 (fr)
CA (1) CA2518812C (fr)
DE (1) DE10310855A1 (fr)
NO (1) NO20044844L (fr)
PT (1) PT1606448E (fr)
UA (1) UA87977C2 (fr)
WO (1) WO2004081280A1 (fr)
ZA (1) ZA200508073B (fr)

Families Citing this family (14)

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CN101349024B (zh) * 2008-08-11 2010-04-14 易卫东 外表包有扁丝的钢绳的制作方法
TWI383085B (zh) * 2012-02-10 2013-01-21 Yuan Hung Wen 金屬複合繩索
CN102747626A (zh) * 2012-06-20 2012-10-24 贵州钢绳股份有限公司 一种复合捻压实钢丝绳
AT12735U3 (de) * 2012-06-25 2013-09-15 Rae Antriebselemente Gmbh Drahtseil
DE102012112911A1 (de) 2012-12-21 2014-06-26 Casar Drahtseilwerk Saar Gmbh Drahtseil sowie Verfahren und Vorrichtung zur Herstellung des Drahtseils
MX2016015270A (es) 2014-05-30 2017-03-23 Wireco Worldgroup Inc Cable electromecánico forrado de torsión eqilibrada.
DE102015103115A1 (de) * 2015-03-04 2016-09-08 Casar Drahtseilwerk Saar Gmbh Seil und Verfahren zur Herstellung des Seils
KR20180011773A (ko) * 2015-05-26 2018-02-02 엔브이 베카에르트 에스에이 루프 와이어 톱 및 그러한 루프를 형성하기 위한 방법
CN109371728A (zh) * 2018-10-26 2019-02-22 江苏良友钢绳有限公司 一种耐磨耐用型钢丝绳的制备方法
CN110924199A (zh) * 2019-09-28 2020-03-27 海盐宏拓五金有限公司 一种混凝土预制金属连接件用新型钢丝绳及其生产方法
CN110904703A (zh) * 2019-09-28 2020-03-24 海盐宏拓五金有限公司 一种混凝土预制高强度金属连接件用钢丝绳及其生产方法
CN112935716A (zh) * 2021-01-29 2021-06-11 宿迁市邦德金属制品有限公司 一种双面锤击拉索的加工方法
KR102264066B1 (ko) 2021-03-17 2021-06-14 신봉근 인공지능과 이미지 분석에 의한 사출기 스마트 제어 시스템 및 그 운용방법
CN114263059B (zh) * 2021-12-01 2023-03-21 湖南湘钢金属材料科技有限公司 一种电梯钢丝绳后变形器

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Publication number Priority date Publication date Assignee Title
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Also Published As

Publication number Publication date
CN1759218A (zh) 2006-04-12
DE10310855A1 (de) 2004-09-23
PT1606448E (pt) 2014-02-05
US20160194826A1 (en) 2016-07-07
AU2004219901A1 (en) 2004-09-23
NO20044844L (no) 2004-11-08
CA2518812A1 (fr) 2004-09-23
AU2004219901B2 (en) 2010-11-11
KR20050110663A (ko) 2005-11-23
EP1606448A1 (fr) 2005-12-21
WO2004081280A1 (fr) 2004-09-23
KR101264921B1 (ko) 2013-05-15
UA87977C2 (ru) 2009-09-10
US20070036974A1 (en) 2007-02-15
ZA200508073B (en) 2007-07-25
CN1759218B (zh) 2012-03-21
CA2518812C (fr) 2012-05-01
US10260198B2 (en) 2019-04-16

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