EP1522391B1 - Werkzeugmaschine sowie Verfahren zur Bearbeitung von Werkstücken mittels Wasserstrahl - Google Patents

Werkzeugmaschine sowie Verfahren zur Bearbeitung von Werkstücken mittels Wasserstrahl Download PDF

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Publication number
EP1522391B1
EP1522391B1 EP03405724A EP03405724A EP1522391B1 EP 1522391 B1 EP1522391 B1 EP 1522391B1 EP 03405724 A EP03405724 A EP 03405724A EP 03405724 A EP03405724 A EP 03405724A EP 1522391 B1 EP1522391 B1 EP 1522391B1
Authority
EP
European Patent Office
Prior art keywords
water
water basin
machine tool
workpieces
side wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03405724A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP1522391A1 (de
Inventor
Daniel Marti
Marcel Kolb
Stefan Sanson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bystronic Laser AG
Original Assignee
Bystronic Laser AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bystronic Laser AG filed Critical Bystronic Laser AG
Priority to ES03405724T priority Critical patent/ES2282591T3/es
Priority to DE50306672T priority patent/DE50306672D1/de
Priority to AT03405724T priority patent/ATE355158T1/de
Priority to EP03405724A priority patent/EP1522391B1/de
Priority to US10/830,417 priority patent/US7121918B2/en
Publication of EP1522391A1 publication Critical patent/EP1522391A1/de
Application granted granted Critical
Publication of EP1522391B1 publication Critical patent/EP1522391B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C3/00Abrasive blasting machines or devices; Plants
    • B24C3/18Abrasive blasting machines or devices; Plants essentially provided with means for moving workpieces into different working positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/04Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass
    • B24C1/045Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for treating only selected parts of a surface, e.g. for carving stone or glass for cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0616Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by carriages, e.g. for slicing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00Severing by means other than cutting; Apparatus therefor
    • B26F3/004Severing by means other than cutting; Apparatus therefor by means of a fluid jet
    • B26F3/008Energy dissipating devices therefor, e.g. catchers; Supporting beds therefor

Definitions

  • the present invention relates to a machine tool according to the preamble of claim 1 and a method according to claim 9.
  • CNC machines with high pressure water jet machining especially water jet cutting systems with one or more nozzles, are well known.
  • a brochure (BYJET, undated) from Bystronic Laser AG, CH-3362 Niederönz shows a universal cutting system suitable for pure water jet cutting and abrasive jet cutting.
  • a CNC-controlled so-called cutting carriage which can be moved over a water basin, carries one or more cutting heads, which are fed by high-pressure pumps with a rated power of up to 4,000 bar.
  • the cutting medium pure water or abrasive water jet
  • expansion tanks are provided which allow a level control of the water bed and in particular when loading and unloading of the cutting grid or grating come into operation.
  • Water jet machining is increasingly used in mass production, this has advantages over the laser processing, but in contrast to this the processing point no structural changes.
  • Various materials, such as natural and natural materials, food, etc. also bear no or only a small thermal load, so that some benefits, such as performance and precision in laser processing, often not come into play.
  • the machine tool should not occupy any additional space despite easier loading and a simplified unloading, i. the space intended for the preparation of loading and unloading should be usable and easily accessible.
  • the workpieces to be processed should be positionable with existing and / or commercially available feed stations and the machined parts in the simplest way transportable and / or directly available for use.
  • the liftable or hinged side wall mentioned in claim 1 is advantageously an end wall with a closable rectangular opening (bulkhead). This opening is dimensioned such that a frame with workpiece support and workpieces thereon easily manually or by a known linear drive in the water basin and is pushed out.
  • the preparatory work on the workpieces are outsourced from the actual machine and can be conveniently, accessible from all sides, on a charging station, also called shuttle table done.
  • the operating method according to claim 9 is characterized by its simple and easy to control process. It is based on a known water jet processing machine, the cutting heads are horizontally controllable in the X, Y direction and comply with the workpiece in the Z direction either a constant distance or are also CNC-controlled.
  • expansion tank allows a space-saving arrangement for adjusting the water level in the pool.
  • the "expelling" of the water from an intermediate container into the water basin described in claim 10 can be operated very quickly and economically; Commercially available level switches actuate a compressor, which serves as a compressed air source. Once the compressor is switched off, the water flows back into the intermediate container; it turns there again the level N3.
  • the cleaning method according to claim 11 is very economical and environmentally friendly.
  • the rinsed and / or blown off water flows back into the water basin; as well as the possibly used solid particles, so that both components are recirculated.
  • Stacked frames possibly reaching down to the basement, can guarantee automated operation. The only important thing is that the height for retracting and extending the frame is reproducibly approached. See claim 12.
  • the loading and unloading of the workpieces per se can be done by conventional means.
  • the individual frames are stacked, the machine tool stacked outstanding, so that in each case the lowest frame is retracted into the pool.
  • the finished parts will be on the same, beyond the charging station Horizontal plane away before the next frame is lowered to the same height and retracted into the pool.
  • FIG. 1 designates a cutting system for selectively pure-water jet cutting or water abrasive cutting.
  • a charging station 2 also called a change table
  • a cooling unit 3 with not shown insulated piping is used for cooling the sensitive components of the system 1, in particular the high-pressure pumping system 4 next to it.
  • a working pressure of up to 4,000 bar prevails. These lines 6 are to a so-called cutting bridge 5, see. Fig. 2, guided and there provide cutting heads S1 and S2 with pressurized water.
  • the cutting bridge 5 is constructed in a known manner over a water basin 9, over the length of which is linearly movable. Behind the pool 9 are electrical cabinets 11, which also contain the computer for the CNC control in addition to the power supply for all control and auxiliary equipment.
  • the basin 9 is preceded by an operating station 16 which is mounted on a height-adjustable stand 15 and also has a screen.
  • Fig. 1 can be seen also a base frame 2 'of the charging station 2 and lifting devices 14b and a discharge neck 7 for solid particles used.
  • the plan view Fig. 2 additionally shows a mobile sand bunker 12, which contains the clean solid particles necessary for AbrasivMB.
  • a fixed high pressure line is designated 18 and electrical channels are designated 19 and 20.
  • a collecting container 8 for the sludge containing the solid particles Aligned on the front side and to the central axis of the water basin 9 is a collecting container 8 for the sludge containing the solid particles, which is fed via a known scraping conveyor and via the discharge neck 7.
  • the water basin itself is bordered by a base frame 9 '.
  • Above the water surface - designated H 2 O - is a support 10 for workpieces W1.
  • a hinged side wall 22 is indicated with associated lifting pivot cylinders.
  • the charging station 2 has, adjacent to the cutting unit 1 a chain drive 21 (geared motor with sprockets).
  • the same to the cutting unit 1 supports 10 extend - as in this - over the entire surface and are in the form of itself also known Rost slats. Placed on these grate slats are intended for processing provided workpieces W0 and depending on the subject also clamped.
  • the actual changing table of the charging station 2 opposite each three lifting devices 14a and 14b are mounted, which in turn are coupled by three mechanical connection 14 'with each other.- This is symbolized by a dashed line.
  • the cylinders of the lifting devices 14a and 14b are hydraulically coupled, so that the frames of the supports 10 are height-adjustable in absolute parallel.
  • FIG. 3 shows the interior of the water basin 9 of the machine 1 with its associated equalizing tanks 34, which are separated from them by walls 33; Plotted are three water levels N1 to N3.
  • the cutting bridge 5 Mounted on the base frame 9 'is the cutting bridge 5 with its known components such as compensating cylinder 26, individually controllable cutting heads S1 and S2 a conduit 28 for power and signal supply of the cutting bridge 5 and a likewise conventional bellows 27.
  • the compensating cylinder 26 serve, as well is known, the weight balance in the Z direction.
  • Slide rails 100 are indicated in the water basin 9, above its highest level N1, on the edge side on mutually opposite fixed side walls 35. Also marked are cutting nozzles 29 with notorious knownnaturenabtastitch 30, shown here in working position.
  • a compressed air source a commercial so-called side channel blower 101 is set up (Ernstrelymann & Co. AG, CH-8010 Zurich: Two-flow side channel blower type DORA SAP 300).
  • Arranged by arrows are outgoing feed lines N and R.
  • the line N is led to a connection 31 of an air feed 31 '.
  • the compressed air emerging from the feed 31 ' increases the air cushion present in the expansion tank, as a result of which the water present here flows via riser pipes 32 in the direction of the arrow over the cover 32' into the water basin 9. This makes it easy to set the water level to the preselected level N1 with the interposition of throttle valves.
  • the cover 32 ' serves as mud protection and has only lower slots for the flow of water; see arrows.
  • the pressure source 101 is turned off, whereby the water flows back and finally adjust the levels N2 and N3. During this time, the pressure source can be switched and guided via the second line R to a later to be discussed cleaning station.
  • FIG. 4 shows in the center the charging station 2, which feeds the workpieces W0 to be processed via vacuum bells 62 through a pivoting lifter 60 with gripper 61. Obvious here are the chain drive 21, the base frame 2 ', guide rollers 43 and side cheeks 48. Also visible are bottom plates 17, which allow an adjustment of the working height of the machine tool 1.
  • rollers 43 are rotatably supported by a roller support 45 on the base frame 2.
  • a roller support 45 On the rollers 43 engages a profiled.Gleitschiene 46 which carries a first side cheeks 47 a frame 42, 42 ', are mounted in which grate bars, which serve as a support 10.
  • the support 10 the grate slats, consists of a frame 38 with hinged wings 36 and projecting cams 37.
  • the actual support is a reinforced rubber lip 39, which is replaceably inserted into the frame 38.
  • FIG. 6 shows, in simplified form, the end region of the water basin 9: Here again, rollers 43 and the frame 42 running thereon are shown, as well as lower guide rails 44. Above the water basin 9, a cleaning station 40 is installed at the end, which contains water nozzles 41 and air nozzles 50.
  • the water nozzles 41 are connected to the fresh water; they are actuated during the retraction of the frame 42 and rinse abrasive material and / or Maschinen Industriesabtragonne from the finished parts.
  • the air nozzles 50 are fed by the pressure source 101 and additionally dry the parts.
  • the effluent from the parts of water falls into the pool 9 back.
  • Figures 7a to 7c show details for extending and retracting the frame 42 with its supports. Visible here is the first side cheek 47 with rollers 43 and an angled push rod 51, which acts according to FIGS. 7b and 7c via a recess 52 on a driving pin 54.
  • This driving pin 54 is mounted on a chain link 55, which in turn runs over sprockets 53.
  • the chain links 55 form an endless chain, is guided over the drive 21, see. Fig. 2.
  • the chain drive 21 moves the frame 42 with its supports in the water basin 9, Fig. 2 and can lead out by switching the direction of rotation of the drive 21 again, in the position shown in Fig. 7a and 7b.
  • FIG. 8 shows the closing mechanism of the hinged side wall 22 and is constructed in the manner of a "bulkhead".
  • the water basin 9 is frontally closed by the side wall 22 (Pos. 1), which has a bearing point 22a in its upper region and the part 22 '- a flap - can tilt by 90 °.
  • the drive is a hydraulic cylinder 57 which is rotatably supported at the end at a lower hinge point 58 and with its push rod (via a hinge pin) at an angle 22 "of the flap 22 'engages.
  • the subject invention is also suitable for multi-axis and other machining operations.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
EP03405724A 2003-10-09 2003-10-09 Werkzeugmaschine sowie Verfahren zur Bearbeitung von Werkstücken mittels Wasserstrahl Expired - Lifetime EP1522391B1 (de)

Priority Applications (5)

Application Number Priority Date Filing Date Title
ES03405724T ES2282591T3 (es) 2003-10-09 2003-10-09 Maquina herramienta asi como procedimiento para el mecanizado de piezas de trabajo por chorro de agua.
DE50306672T DE50306672D1 (de) 2003-10-09 2003-10-09 Werkzeugmaschine sowie Verfahren zur Bearbeitung von Werkstücken mittels Wasserstrahl
AT03405724T ATE355158T1 (de) 2003-10-09 2003-10-09 Werkzeugmaschine sowie verfahren zur bearbeitung von werkstücken mittels wasserstrahl
EP03405724A EP1522391B1 (de) 2003-10-09 2003-10-09 Werkzeugmaschine sowie Verfahren zur Bearbeitung von Werkstücken mittels Wasserstrahl
US10/830,417 US7121918B2 (en) 2003-10-09 2004-04-22 Machine tool and method for processing workpieces using a water jet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP03405724A EP1522391B1 (de) 2003-10-09 2003-10-09 Werkzeugmaschine sowie Verfahren zur Bearbeitung von Werkstücken mittels Wasserstrahl

Publications (2)

Publication Number Publication Date
EP1522391A1 EP1522391A1 (de) 2005-04-13
EP1522391B1 true EP1522391B1 (de) 2007-02-28

Family

ID=34307066

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03405724A Expired - Lifetime EP1522391B1 (de) 2003-10-09 2003-10-09 Werkzeugmaschine sowie Verfahren zur Bearbeitung von Werkstücken mittels Wasserstrahl

Country Status (5)

Country Link
US (1) US7121918B2 (es)
EP (1) EP1522391B1 (es)
AT (1) ATE355158T1 (es)
DE (1) DE50306672D1 (es)
ES (1) ES2282591T3 (es)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4163552B2 (ja) * 2003-05-20 2008-10-08 株式会社ホンダロック 板ガラスの切断方法および装置
ITTV20040056U1 (it) * 2004-10-20 2005-01-20 Dario Toncelli Macchina tagliatrice combinata per la lavorazione di materiale in lastra.
ITMO20050206A1 (it) * 2005-08-05 2007-02-06 Kemac S P A Apparato a carrelli traslabili per il posizionamento e lo scarico dei materiali in lavorazione in macchine utensili a getto d'acqua
AU2005100785A4 (en) * 2005-09-22 2005-11-17 Techni Waterjet Pty Ltd Work piece support structure
WO2010097761A1 (en) 2009-02-24 2010-09-02 Bystronic Laser Ag Process for working of work-pieces by means of cutting fluid-jet
IL211512A (en) 2011-03-02 2016-02-29 Yifrach Aharon System, method and computerized device for reducing bird damage to aircraft
IL211513A (en) 2011-03-02 2016-04-21 Israel Aerospace Ind Ltd A system, method, and computerized device for rocket damage reduction
JP5766493B2 (ja) * 2011-04-13 2015-08-19 三菱重工業株式会社 アブレイシブウォータージェット加工装置
JP6022862B2 (ja) * 2012-05-08 2016-11-09 株式会社不二製作所 硬質脆性基板の切り出し方法及び切り出し装置
CN102826744B (zh) * 2012-08-31 2015-01-07 深圳市华星光电技术有限公司 一种玻璃基板切割装置和方法
ITTV20130048A1 (it) 2013-04-10 2014-10-11 Dario Toncelli Macchina per il taglio di materiale in lastra
DK3292947T3 (da) * 2016-09-07 2022-06-20 Water Jet Sweden Ab Maskine og fremgangsmåde til fluidstråleskæring
CN106965095B (zh) * 2017-03-27 2018-12-28 宁波工程学院 射流自动光饰流水线及其光饰方法
US10751902B2 (en) * 2017-11-28 2020-08-25 John Bean Technologies Corporation Portioner mist management assembly
CN108406605B (zh) * 2018-03-07 2019-11-05 潍坊学院 一种机械化自动式水切割机
CN109396086B (zh) * 2018-11-27 2023-10-31 长安大学 一种全自动多自由度路灯清洗装置及其控制方法
FR3103405B1 (fr) * 2019-11-22 2022-08-19 Hydroprocess Dispositif ponctuel mobile pour capter un jet d'eau a haute pression sortant d'une buse d'une machine de decoupe
CN115500961B (zh) * 2022-09-26 2023-05-09 黑龙江省医院 一种皮肤科用诊疗台

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Publication number Priority date Publication date Assignee Title
US4949610A (en) * 1985-04-15 1990-08-21 Flow System, Inc. Board-supporting assembly for fluid jet cutting system
US5782673A (en) * 1996-08-27 1998-07-21 Warehime; Kevin S. Fluid jet cutting and shaping system and method of using
US6299510B1 (en) * 1998-04-28 2001-10-09 Flow International Corporation Abrasive removal system for use with high-pressure fluid-jet cutting device
EP0983827A1 (de) * 1998-08-31 2000-03-08 Bystronic Laser AG Wasserstrahl-Schneideanlage
US6379214B1 (en) * 1999-08-25 2002-04-30 Flow International Corporation Apparatus and methods for z-axis control and collision detection and recovery for waterjet cutting systems
DE10021302A1 (de) * 2000-05-02 2001-11-08 Heinz Berger Maschinenfabrik G Schleifmaschine und Verfahren zum Schärfen von Klingen

Also Published As

Publication number Publication date
US20050079797A1 (en) 2005-04-14
DE50306672D1 (de) 2007-04-12
ATE355158T1 (de) 2006-03-15
US7121918B2 (en) 2006-10-17
EP1522391A1 (de) 2005-04-13
ES2282591T3 (es) 2007-10-16

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