EP1482072A2 - Object métallique pourvu d'une couche électrique isolante ainsi que le procédé de fabrication d'une couche électrique isolante - Google Patents

Object métallique pourvu d'une couche électrique isolante ainsi que le procédé de fabrication d'une couche électrique isolante Download PDF

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Publication number
EP1482072A2
EP1482072A2 EP04010882A EP04010882A EP1482072A2 EP 1482072 A2 EP1482072 A2 EP 1482072A2 EP 04010882 A EP04010882 A EP 04010882A EP 04010882 A EP04010882 A EP 04010882A EP 1482072 A2 EP1482072 A2 EP 1482072A2
Authority
EP
European Patent Office
Prior art keywords
zirconium
metallic
coating
electrically insulating
article according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04010882A
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German (de)
English (en)
Other versions
EP1482072A3 (fr
EP1482072B1 (fr
Inventor
Johannes Dr. Tenbrink
Markus Brunner
Harald Staubach
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vacuumschmelze GmbH and Co KG
Original Assignee
Vacuumschmelze GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Vacuumschmelze GmbH and Co KG filed Critical Vacuumschmelze GmbH and Co KG
Publication of EP1482072A2 publication Critical patent/EP1482072A2/fr
Publication of EP1482072A3 publication Critical patent/EP1482072A3/fr
Application granted granted Critical
Publication of EP1482072B1 publication Critical patent/EP1482072B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/12Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
    • H01F1/14Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
    • H01F1/16Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
    • H01F1/18Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets with insulating coating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/1204Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material inorganic material, e.g. non-oxide and non-metallic such as sulfides, nitrides based compounds
    • C23C18/1208Oxides, e.g. ceramics
    • C23C18/1216Metal oxides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C23C18/1229Composition of the substrate
    • C23C18/1241Metallic substrates

Definitions

  • the invention relates to a metallic article, in particular a magnetic semi-finished with an electric is provided insulating coating. Furthermore it concerns the invention a method for producing an electrical insulating coating.
  • Magnesium oxide coatings have been known for a long time and were described for the first time in US 2,796,364. There, organometallic magnesium compounds are produced, which in solvents, especially in organic Solvents to be dissolved and applied to a metallic surface be applied. This coating will follow annealed on the metallic surface, leaving the solvent components disappear and on the metallic Surface a thin magnesium oxide coating remains. This magnesium oxide coating is created by the glow accompanying calcination.
  • a magnetic semi-finished product with an electrically insulating Coating is known, for example, from EP 0 597 284 B1. There, inter alia, a coating is described, which consists of magnesium oxide.
  • Magnesium oxide coatings have a Annealing resistance of only a maximum of 1000 ° C.
  • a big disadvantage with this procedure is that these Layer has a low temperature resistance. at Annealing under an atmosphere of pure hydrogen with A sufficiently low dew point is reached the boiling point of magnesium to a pronounced Layer degradation of the insulation by reduction of the magnesium oxide and then evaporating the magnesium metal formed.
  • Dew point is understood here and below to mean the temperature, in which the gaseous water vapor content of the annealing atmosphere condensed.
  • Object of the present invention is therefore a novel to provide high temperature resistant electrically insulating coating, in particular a magnetic semi-finished product with a electrically insulating high temperature resistant coating provide. Furthermore, it is the task of the present Invention to provide a novel process with the metallic Objects, in particular magnetic semi-finished products with a high temperature resistant, electrically insulating coating can be provided.
  • this object is achieved by a metallic object having an electrically insulating, high-temperature-resistant coating of zirconium oxide.
  • Zirconium oxide (ZrO 2 ) is thermodynamically much more stable than magnesium oxide (MgO), which is described, for example, in "J. Barin et al., Thermochemical Properties of Inorganic Substances, Springer-Verlag, Berlin 1977".
  • this coating becomes magnetic semifinished used.
  • the magnetic semi-finished product has the shape of tapes, sheets or strips and typically becomes assembled into laminated cores.
  • the coating of zirconium oxide is particularly suitable for nickel-iron alloys, which essentially consists of between 36.0 and 82.0 percent by weight Nickel, rest of iron.
  • These nickel-iron alloys usually require a magnetic Final annealing at temperatures above 1000 ° C.
  • the coating densities of metallic zirconium ⁇ here vary between 0.2 ⁇ ⁇ ⁇ 1.2 grams per m 2 metal surface. Typically, coatings are provided with occupancy densities of 0.4 ⁇ ⁇ ⁇ 0.6 gram per m 2 metal surface.
  • the coating densities ⁇ are an indirect and manageable measure of the coating thickness d. Since there is no suitable measuring method for the coating thicknesses, the typical way is to determine the content of metallic zirconium on the treated surface quantitatively.
  • a zirconium alkylate is typically provided here, which is dissolved in an organic solvent.
  • the zirconium alkylate is preferably zirconium butylate or zirconium propylate, in an anhydrous organic solvent is solved.
  • organic solvents are alcohols or mixtures from alcohols into consideration. Particularly suitable the corresponding alcohols or mixtures of alcohols the correspond to the alkylates. That is a propanol or a butanol is particularly suitable for the solution of zirconium propylate or zirconium butylate.
  • Low-boiling-point petrol is understood to mean a specific gasoline fraction with a defined sphere of influence.
  • the coating thickness from the concentration of the solution used, whose Viscosity and the flow rate of the coated Semi-finished dependent. This typically involves coating solutions used that is less than 1 percent by weight Containing zirconium, typically 0.3 weight percent solutions Zirconium propylate in n-propanol.
  • the coating solution via a capillary soaked distributor felt applied the semi-finished or after the free passage of the Semi-finished product through the solution between two suitable squeezing rollers guided. This becomes the entrained amount of solution limited to the desired level.
  • the layer thickness is in this case by the concentration of the solution through which Type of distribution felt used as well as by the used Profile of the squeezing rollers intended.
  • the to be coated Semi-finished products also with higher concentrated coating solution Mistake.
  • the applied solution with an inert gas blown off.
  • This solution can be processed, the about 2 weight percent or more zirconium.
  • Solutions are processed as solvents contain aliphatic ether alcohols. The advantage of this variant is the relatively high throughput speed. A large-scale rational procedure is thereby made possible.
  • the solvent consumption be significantly reduced and thus the Coating be carried out very efficiently.
  • the thus coated semi-finished products are without major problems storable. It comes under normal conditions to no corrosion of the semifinished product through the coating. It also happens no other type of implementation of the coating in the frame the usual processing. The coating reacts not chemically with those in further processing usually used punching or lubricating oils.
  • the punched rings had an outside diameter of 14.8 mm, one Inner diameter of 10.5 mm and a thickness of 0.20 mm.
  • the intercept corresponds to the hysteresis losses per cycle.
  • the slope B determines the eddy current losses in the case of classic eddy current losses.
  • the slope B increases in such a plot.
  • the hysteresis losses P h are generally smaller, the higher the annealing temperature and annealing time of the magnetic annealing and the better the dew point of the hydrogen atmosphere.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Thermal Sciences (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Power Engineering (AREA)
  • Soft Magnetic Materials (AREA)
  • Chemical Treatment Of Metals (AREA)
EP04010882.1A 2003-05-30 2004-05-06 Object métallique pourvu d'une couche électrique isolante ainsi que le procédé de fabrication d'une couche électrique isolante Expired - Lifetime EP1482072B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10324910 2003-05-30
DE2003124910 DE10324910B4 (de) 2003-05-30 2003-05-30 Metallisches Halbzeug mit elektrisch isolierender Beschichtung sowie Verfahren zur Herstellung einer elektrisch isolierenden Beschichtung

Publications (3)

Publication Number Publication Date
EP1482072A2 true EP1482072A2 (fr) 2004-12-01
EP1482072A3 EP1482072A3 (fr) 2008-07-30
EP1482072B1 EP1482072B1 (fr) 2014-04-16

Family

ID=33103672

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04010882.1A Expired - Lifetime EP1482072B1 (fr) 2003-05-30 2004-05-06 Object métallique pourvu d'une couche électrique isolante ainsi que le procédé de fabrication d'une couche électrique isolante

Country Status (2)

Country Link
EP (1) EP1482072B1 (fr)
DE (1) DE10324910B4 (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102020134300A1 (de) 2020-12-18 2022-06-23 Vacuumschmelze Gmbh & Co. Kg Wasserbasierte alkalische Zusammensetzung zum Bilden einer Isolationsschicht eines Glühseparators, beschichtete weichmagnetische Legierung und Verfahren zum Herstellen eines beschichteten weichmagnetischen Bandes
US11827961B2 (en) 2020-12-18 2023-11-28 Vacuumschmelze Gmbh & Co. Kg FeCoV alloy and method for producing a strip from an FeCoV alloy
DE102022120602A1 (de) 2022-08-16 2024-02-22 Vacuumschmelze Gmbh & Co. Kg Verfahren zum Herstellen eines Blechs aus einer weichmagnetischen Legierung für ein Blechpaket

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2796364A (en) * 1952-10-02 1957-06-18 Lydia A Suchoff Method of forming an adherent film of magnesium oxide
JPS56133801A (en) * 1980-03-21 1981-10-20 Res Inst Electric Magnetic Alloys Manufacture of insulating soft magnetic plate
JPS63310969A (ja) * 1986-05-09 1988-12-19 Toray Ind Inc ジルコニア被覆材料の製造方法
US4876117A (en) * 1988-02-04 1989-10-24 Domain Technology Method and coating transition metal oxide on thin film magnetic disks
JP2512402B2 (ja) * 1988-06-22 1996-07-03 日新製鋼株式会社 ジルコニア膜の製造方法
DE4238150A1 (de) * 1992-11-12 1994-05-19 Vacuumschmelze Gmbh Isolationsverfahren für weichmagnetische Bänder
DE19943789A1 (de) * 1999-09-13 2001-03-15 Fraunhofer Ges Forschung Verfahren zur Abscheidung von Zirkonoxid-Schichten unter Verwendung von löslichen Pulvern

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102020134300A1 (de) 2020-12-18 2022-06-23 Vacuumschmelze Gmbh & Co. Kg Wasserbasierte alkalische Zusammensetzung zum Bilden einer Isolationsschicht eines Glühseparators, beschichtete weichmagnetische Legierung und Verfahren zum Herstellen eines beschichteten weichmagnetischen Bandes
EP4020507A1 (fr) 2020-12-18 2022-06-29 Vacuumschmelze GmbH & Co. KG Composition alcaline à base d'eau permettant de former une couche isolante d'un séparateur de recuit; alliage magnétique doux enduit et procédé de fabrication d'un ruban magnétique doux enduit
US11827961B2 (en) 2020-12-18 2023-11-28 Vacuumschmelze Gmbh & Co. Kg FeCoV alloy and method for producing a strip from an FeCoV alloy
DE102022120602A1 (de) 2022-08-16 2024-02-22 Vacuumschmelze Gmbh & Co. Kg Verfahren zum Herstellen eines Blechs aus einer weichmagnetischen Legierung für ein Blechpaket

Also Published As

Publication number Publication date
DE10324910B4 (de) 2005-05-25
DE10324910A1 (de) 2004-12-23
EP1482072A3 (fr) 2008-07-30
EP1482072B1 (fr) 2014-04-16

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