EP1473097B1 - Verfahren zur Herstellung von Radschüsseln - Google Patents
Verfahren zur Herstellung von Radschüsseln Download PDFInfo
- Publication number
- EP1473097B1 EP1473097B1 EP04090165A EP04090165A EP1473097B1 EP 1473097 B1 EP1473097 B1 EP 1473097B1 EP 04090165 A EP04090165 A EP 04090165A EP 04090165 A EP04090165 A EP 04090165A EP 1473097 B1 EP1473097 B1 EP 1473097B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strip
- bowl
- thickness
- conical
- reduction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 21
- 238000003825 pressing Methods 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 3
- 238000005097 cold rolling Methods 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 239000000463 material Substances 0.000 description 14
- 238000005096 rolling process Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000003466 welding Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000005482 strain hardening Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000009189 diving Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000003716 rejuvenation Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49481—Wheel making
- Y10T29/49492—Land wheel
- Y10T29/49496—Disc type wheel
- Y10T29/49504—Disc shaping
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49481—Wheel making
- Y10T29/49492—Land wheel
- Y10T29/49524—Rim making
- Y10T29/49531—Roller forming
Definitions
- bowls for motor vehicle wheels is usually made of boards, which in turn are punched out or burned out of strip material or wide flat steel.
- the material waste is very high and is about 35 to 40%.
- a cylindrical bandage is produced, from which a calotte is then produced by orbital pressing.
- the bowl bottom is preformed. Subsequently, in a conventional manner, the completion of the bowl.
- Another method is the rolling and welding of a full circular ring.
- the invention has for its object to simplify the manufacturing process.
- the rejuvenation or strain hardening of the material is already achieved in the strip, before the first forming, by rolling.
- Strip is tapered on one side by means of conical rollers, so that a curved part is formed.
- Significant difference from the prior art, however, is that no circular ring is produced, with a circumference of nearly 360 °, but a pitch circle ring whose circumference is between 130 ° -310 °, preferably at 180 °.
- this Tellnikring is formed by rounding into a closed ring, thereby creating a conical bandage immediately, which is then welded.
- bandage produced in this way can be formed by simple pressing operations, both the bottom of the bowl (hub flange) and the bowl pot.
- the prerequisite for the bottom of the bowl is that this area is already preformed, ie when rolling the strip between the conical rollers, a material thickness taper occurs on the outer side of the strip depending on the desired transformation between 20% and 50%.
- the circumference of the pitch ring is between 130 ° and 310 °.
- the further work sequence corresponds to the current production method
- the effect of the new process is a material saving of about 38% compared to the currently practiced process.
- the starting product is a strip of coil or Breüfiachstahl the specified dimension. This is conically rolled out by tapered rollers and at the same time deformed into a bow or partial circle ring.
- the pitch ring has a circumference of 180 °, but in any case significantly less than 360 ° ( Fig.2 ).
- the bottom of the bowl (hub flange) is pre-pressed under a press and the radius between the bottom of the bowl and the bowl of the bowl is carried out in accordance with the finished size ( Figure 5 ).
- the folding of the bowl bottom can be done under a press or on a flow-forming machine.
- the final pressing of the hub flange can be done directly in the conical bandage in a pressing operation.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Metal Rolling (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL04090165T PL1473097T3 (pl) | 2003-04-30 | 2004-04-26 | Sposób wytwarzania tarcz kół |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10320688 | 2003-04-30 | ||
DE10320688A DE10320688B3 (de) | 2003-04-30 | 2003-04-30 | Verfahren zur Herstellung von Radschüsseln |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1473097A1 EP1473097A1 (de) | 2004-11-03 |
EP1473097B1 true EP1473097B1 (de) | 2008-06-25 |
Family
ID=32981290
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04090165A Expired - Lifetime EP1473097B1 (de) | 2003-04-30 | 2004-04-26 | Verfahren zur Herstellung von Radschüsseln |
Country Status (8)
Country | Link |
---|---|
US (1) | US7251890B2 (pt) |
EP (1) | EP1473097B1 (pt) |
JP (1) | JP2004330303A (pt) |
CN (1) | CN1541785A (pt) |
BR (1) | BRPI0401662B1 (pt) |
DE (2) | DE10320688B3 (pt) |
ES (1) | ES2308107T3 (pt) |
PL (1) | PL1473097T3 (pt) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014105400A1 (de) | 2014-04-15 | 2015-10-15 | Maxion Wheels Germany Holding Gmbh | Verfahren zum Herstellen von Radschüsselformen auf Drückwalzmaschinen, Fahrzeugrad mit einer solchen Radschüsselform und Drückfutter für Drückwalzmaschinen zum Herstellen entsprechender Radschüsselformen |
DE202014104068U1 (de) | 2014-08-29 | 2015-12-08 | Maxion Wheels Germany Holding Gmbh | Radschüssel für ein Scheibenrad |
DE102021125383A1 (de) | 2021-09-30 | 2023-03-30 | Maxion Wheels Holding Gmbh | Radschüssel für ein Scheibenrad sowie Scheibenrad |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5021945B2 (ja) * | 2006-03-13 | 2012-09-12 | 三菱重工業株式会社 | ポンプ |
KR100755260B1 (ko) * | 2006-10-26 | 2007-09-05 | 김용우 | 익스팬션 조인트의 제조공법 |
DE102008008114A1 (de) * | 2007-10-24 | 2009-04-30 | Wf-Maschinenbau Und Blechformtechnik Gmbh & Co Kg | Radschüssel und Verfahren zu deren Herstellung |
JP5478876B2 (ja) * | 2008-12-15 | 2014-04-23 | トピー工業株式会社 | ホイール用ディスクの製造方法 |
JP5517449B2 (ja) * | 2008-12-24 | 2014-06-11 | トピー工業株式会社 | ホイール用ディスクの製造方法 |
KR20120130324A (ko) * | 2010-02-01 | 2012-11-30 | 더 팀켄 컴퍼니 | 롤러 베어링 케이지를 위한 통합된 롤링 및 벤딩 공정 |
CN104959518A (zh) * | 2015-06-26 | 2015-10-07 | 山东南山铝业股份有限公司 | 一种采用胎模锻造工艺制备法兰盘的方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE493472C (de) * | 1930-03-06 | Rudolf Kronenberg Dr | Verfahren zur Herstellung von Scheiben, insbesondere Radscheiben, mit mittlerer OEffnung und gegebenenfalls zylindrischem Rand | |
US1399951A (en) * | 1919-11-10 | 1921-12-13 | George H Forsyth | Method of forming disk wheels |
GB745467A (en) * | 1953-08-27 | 1956-02-29 | Dunlop Rubber Co | Method of manufacturing wheel discs |
FR1102434A (fr) * | 1954-06-16 | 1955-10-20 | Procédé de fabrication de flasques de roues | |
US3610862A (en) * | 1969-01-31 | 1971-10-05 | Continental Can Co | Method and apparatus for resistance welding utilizing application of high pressure |
US4660754A (en) * | 1985-07-15 | 1987-04-28 | Allied Tube & Conduit Corporation | Process of forming welded tubing |
US7124609B1 (en) * | 2002-09-04 | 2006-10-24 | Jeffrey Allen Hermanson | Spin forming of HVAC duct reducers |
-
2003
- 2003-04-30 DE DE10320688A patent/DE10320688B3/de not_active Expired - Lifetime
-
2004
- 2004-04-26 EP EP04090165A patent/EP1473097B1/de not_active Expired - Lifetime
- 2004-04-26 ES ES04090165T patent/ES2308107T3/es not_active Expired - Lifetime
- 2004-04-26 PL PL04090165T patent/PL1473097T3/pl unknown
- 2004-04-26 DE DE502004007419T patent/DE502004007419D1/de not_active Expired - Fee Related
- 2004-04-27 BR BRPI0401662-9A patent/BRPI0401662B1/pt active IP Right Grant
- 2004-04-27 US US10/832,869 patent/US7251890B2/en active Active
- 2004-04-28 JP JP2004132930A patent/JP2004330303A/ja active Pending
- 2004-04-29 CN CNA2004100366391A patent/CN1541785A/zh active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014105400A1 (de) | 2014-04-15 | 2015-10-15 | Maxion Wheels Germany Holding Gmbh | Verfahren zum Herstellen von Radschüsselformen auf Drückwalzmaschinen, Fahrzeugrad mit einer solchen Radschüsselform und Drückfutter für Drückwalzmaschinen zum Herstellen entsprechender Radschüsselformen |
WO2015159231A1 (en) | 2014-04-15 | 2015-10-22 | Maxion Wheels Germany Holding Gmbh | Method for producing wheel disc forms on flow-forming machines, vehicle wheel having a wheel disc form of said type, and spinning mandrel for flow-forming machines for producing corresponding wheel disc forms |
DE202014104068U1 (de) | 2014-08-29 | 2015-12-08 | Maxion Wheels Germany Holding Gmbh | Radschüssel für ein Scheibenrad |
DE102021125383A1 (de) | 2021-09-30 | 2023-03-30 | Maxion Wheels Holding Gmbh | Radschüssel für ein Scheibenrad sowie Scheibenrad |
WO2023052975A1 (en) | 2021-09-30 | 2023-04-06 | Maxion Wheels Holding Gmbh | Wheel disc for a disc wheel and a disc wheel therewith |
Also Published As
Publication number | Publication date |
---|---|
BRPI0401662A (pt) | 2005-01-18 |
US20040239172A1 (en) | 2004-12-02 |
CN1541785A (zh) | 2004-11-03 |
US7251890B2 (en) | 2007-08-07 |
BRPI0401662B1 (pt) | 2014-06-24 |
JP2004330303A (ja) | 2004-11-25 |
ES2308107T3 (es) | 2008-12-01 |
DE502004007419D1 (de) | 2008-08-07 |
DE10320688B3 (de) | 2005-01-20 |
EP1473097A1 (de) | 2004-11-03 |
PL1473097T3 (pl) | 2009-01-30 |
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