EP1278593A1 - Element de melange statique - Google Patents
Element de melange statiqueInfo
- Publication number
- EP1278593A1 EP1278593A1 EP01940350A EP01940350A EP1278593A1 EP 1278593 A1 EP1278593 A1 EP 1278593A1 EP 01940350 A EP01940350 A EP 01940350A EP 01940350 A EP01940350 A EP 01940350A EP 1278593 A1 EP1278593 A1 EP 1278593A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixing
- media
- flow
- deflection surface
- static mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002156 mixing Methods 0.000 title claims abstract description 55
- 230000003068 static effect Effects 0.000 title claims abstract description 19
- 238000005553 drilling Methods 0.000 claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 10
- 239000012530 fluid Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 abstract description 8
- 238000004140 cleaning Methods 0.000 description 5
- 238000000265 homogenisation Methods 0.000 description 5
- 239000000725 suspension Substances 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000007900 aqueous suspension Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010327 methods by industry Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 210000002105 tongue Anatomy 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/45—Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/433—Mixing tubes wherein the shape of the tube influences the mixing, e.g. mixing tubes with varying cross-section or provided with inwardly extending profiles
- B01F25/4334—Mixers with a converging cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/45—Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads
- B01F25/452—Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads characterised by elements provided with orifices or interstitial spaces
- B01F25/4521—Mixers in which the materials to be mixed are pressed together through orifices or interstitial spaces, e.g. between beads characterised by elements provided with orifices or interstitial spaces the components being pressed through orifices in elements, e.g. flat plates or cylinders, which obstruct the whole diameter of the tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/834—Mixing in several steps, e.g. successive steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
Definitions
- the invention relates to a static mixing system for homogenizing and dispersing liquid, gaseous or powdery media and claims the priority of German patent application 100 19 759.0-23, to which reference is made in terms of content.
- Homogenizing and dispersing media of the same or different aggregate states as a prerequisite for a large number of process steps in chemical or engineering technology are subject to increasingly stringent requirements, which are usually met with the help of complex static or dynamic mixing systems.
- Horizontal drilling also requires the mixing of a liquid with a powdery substance or a liquid or a suspension if, for example, a bentonite-water suspension is to be used as drilling or rinsing liquid to facilitate and improve the drilling process.
- a bentonite-water suspension is to be used as drilling or rinsing liquid to facilitate and improve the drilling process.
- Such a suspension keeps the cuttings in suspension, lubricates the pipe string when it is pulled in and protects it against the surrounding soil after a certain hardening phase.
- Additives such as soda ash or polymers can be added to vary the property of the suspension.
- drilling fluids are mixed in a separate storage tank by an agitator working in this tank, i.e. a dynamic mixer, or by a high-speed pump.
- Static mixing systems are also known which, in contrast to dynamic systems, have no agitator and require less space.
- a static mixer as it is known, for example, from "Weighing + dosing" 3/1997 pages 23 to 26, usually consists of a plurality of different individual mixing elements connected in series, which are used with the aid of an adapter in a supply or discharge system can.
- Each of these mixing elements has one or more deflection surfaces, which are possibly measured by one or more passages.
- the deflecting surfaces following one another either within a mixing element or in downstream mixing elements are always inclined at small angles to one another and also point with respect to the direction of flow of the flow in the line Medium coincidentally a small one; of 90 ° different inclination angles.
- the deflecting surfaces which are at a special axis angle to one another and to the direction of flow, produce a positive guidance of the flow, so that its direction of flow rotates several times.
- the passages which possibly pass through the deflecting surfaces also run at an angle to one another and to the deflecting surfaces, so that both a distribution of the flow and a multiple change in the flow direction take place.
- the individual flows are brought together again at other deflection surfaces.
- the invention is therefore based on the object of providing a static mixer which enables efficient homogenization and dispersion of different media with structurally simple mixing elements which are also inexpensive to produce and easy to clean.
- the object is achieved with a mixing element with at least one deflection surface, which is oriented at an angle of 70 to 110 ° to the main flow direction of the media in the flowed-through line.
- the invention is based on the idea that when the media collide with the deflection surface that is only slightly inclined to the direction of flow and the edges flow around it, shear forces arise which cause the media to swirl and mix.
- the particular advantage of the mixing element according to the invention lies in its simple construction, which can be manufactured inexpensively and without special machines. Another advantage is that due to the special orientation of the deflecting surface there are no acute angles between the surface and the surrounding housing or the wall. This makes cleaning the mixing element considerably easier.
- the deflection surface which is only slightly inclined to the direction of flow, enables very good homogenization of the media to be mixed, which can be further improved by a plurality of deflection surfaces connected in series.
- the deflection surface is arranged at an angle of 90 ° to the direction of flow of the media, i.e. it is perpendicular to the direction of flow.
- the shape of the cross section of the deflecting surface can essentially correspond to the cross sectional outline of the flow through the line.
- their diameter is advantageously smaller than that of the line, so that between the line and the Deflection surface creates at least one passage for the medium deflected from the deflection surface.
- the deflection surface can be fastened directly to the flow through the line or to a housing of a mixing element to be inserted into the line via fastening means.
- the housing of the mixing element can advantageously be designed such that the side surfaces of the housing lying behind the deflection surface in the direction of flow are used to guide the medium.
- they can run in a funnel-like manner in order to narrow to a passage opening leading to a deflection surface of a downstream deflection surface or located in the same mixing system.
- the deflection surface can be provided with openings which enable the medium striking the surface to be divided. An improvement in the homogenization can thus be achieved without, however, cleaning the system being considerably more difficult.
- the individual mixing elements can be connected in series in a mixing system. It can also be advantageous Mixing elements in parallel next to each other if, for example, the flow rate of media is to be increased.
- the mixing element according to the invention can be used for homogenizing and mixing gases, liquids, suspensions or dispersions. It can thus be used in a variety of different methods and devices, e.g. from the areas of chemical or process engineering as well as in the plastics industry, water treatment or in the food industry.
- Bentonite-water suspensions can be used, for example, for horizontal or vertical drilling.
- Fig. 1 shows a longitudinal section through a mixing system consisting of several individual elements according to the invention connected in series and
- FIG. 2 shows a cross section through a mixing element in plane A-A of FIG. 1.
- a single element 1 of the mixing system consists of a housing 2 with two inclined surfaces 3 and 4, which narrow in a funnel shape to a through opening 5. They allow the medium flowing in the direction of the arrow through the inlet opening 6 into the mixing system.
- Parts 13a to d represent tie rods which pull the head piece 12 and the end piece 17 against one another and thus clamp the deflection surfaces 9 through the housing 2.
- a mixing system is composed of 3 individual elements, each with a deflection surface and a head piece 12 and an end piece 17. These are sealed off from one another by seals 20. This arrangement can be supplemented with other mixing elements.
- the head piece has an input opening 6 which opens onto the first deflection surface worked as part of the head piece.
- the opening is funnel-shaped.
- End piece 17 on the other hand, does not have a deflecting surface, but rather releases the medium through the outlet opening 16.
- End piece 17 and head piece 12 are provided with a thread (not shown here) into which common pipe screw connections can be screwed.
- the media flow into the head piece 12 via the inlet opening 6 and impact on the deflection surface 9. There they are deflected and flow through the passages 11a, 11b, 11c into the mixing space 19. They are partly guided along the inclined surfaces 3 and 4 , The media then flow through the passage opening 5 onto a further deflection surface. They flow through a second mixing element in the manner just described.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10019759 | 2000-04-20 | ||
DE10019759A DE10019759C2 (de) | 2000-04-20 | 2000-04-20 | Statisches Mischsystem |
PCT/EP2001/004516 WO2001080985A1 (fr) | 2000-04-20 | 2001-04-20 | Element de melange statique |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1278593A1 true EP1278593A1 (fr) | 2003-01-29 |
EP1278593B1 EP1278593B1 (fr) | 2005-03-23 |
Family
ID=7639564
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP01940350A Expired - Lifetime EP1278593B1 (fr) | 2000-04-20 | 2001-04-20 | Element de melange statique |
Country Status (6)
Country | Link |
---|---|
US (2) | US20040100864A1 (fr) |
EP (1) | EP1278593B1 (fr) |
AT (1) | ATE291486T1 (fr) |
AU (2) | AU7395701A (fr) |
DE (2) | DE10019759C2 (fr) |
WO (1) | WO2001080985A1 (fr) |
Families Citing this family (21)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10019759C2 (de) | 2000-04-20 | 2003-04-30 | Tracto Technik | Statisches Mischsystem |
AT502016B1 (de) * | 2005-08-24 | 2007-01-15 | Diehl Hans Juergen | Wirbelkammer |
JP4713397B2 (ja) * | 2006-01-18 | 2011-06-29 | 株式会社リコー | 微小流路構造体及び微小液滴生成システム |
US20120216899A1 (en) * | 2008-07-28 | 2012-08-30 | Broussard Chad A | Piggable Static Mixer Apparatus and System for Generating a Hydrate Slurry |
US20140174830A1 (en) * | 2010-03-29 | 2014-06-26 | Richard Bingham | High pressure shear nozzle for inline conditioning of drilling mud |
US8567767B2 (en) * | 2010-05-03 | 2013-10-29 | Apiqe Inc | Apparatuses, systems and methods for efficient solubilization of carbon dioxide in water using high energy impact |
US9309103B2 (en) | 2010-05-03 | 2016-04-12 | Cgp Water Systems, Llc | Water dispenser system |
DE102011012504A1 (de) * | 2011-02-25 | 2012-08-30 | Rwe Power Ag | Verfahren und Vorrichtung zum Homogenisieren einer Mischung von Festbrennstoff in einer Flüssigkeit |
US20120236678A1 (en) * | 2011-03-17 | 2012-09-20 | Cavitation Technologies, Inc. | Compact flow-through nanocavitation mixer apparatus with chamber-in-chamber design for advanced heat exchange |
WO2012178179A2 (fr) | 2011-06-23 | 2012-12-27 | Apiqe Inc. | Cartouche filtrante jetable destinée à un distributeur d'eau |
WO2012177977A2 (fr) | 2011-06-23 | 2012-12-27 | Apiqe Inc. | Compensateur de flux |
US8755682B2 (en) | 2012-07-18 | 2014-06-17 | Trebor International | Mixing header for fluid heater |
US20140319401A1 (en) * | 2013-04-29 | 2014-10-30 | Delavan Inc | Directionally biased valve |
US9927064B2 (en) | 2014-03-10 | 2018-03-27 | Toyota Motor Engineering & Manufacturing North America, Inc. | Flow-restricting plug and differential drive pinion having the same |
DE102015209208A1 (de) * | 2015-05-20 | 2016-11-24 | Zf Friedrichshafen Ag | Hydraulische Steuerung |
CA2897994C (fr) * | 2015-07-22 | 2020-07-14 | Northern Blizzard Resources Inc. | Etrangleur pour un conduit d'ecoulement |
CN105195035B (zh) * | 2015-11-05 | 2018-07-13 | 中核(天津)科技发展有限公司 | 液态物料组分静态混料器 |
JP6129390B1 (ja) * | 2016-07-28 | 2017-05-17 | 株式会社カクイチ製作所 | ナノバブル生成ノズル及びナノバブル生成装置 |
CN115193359B (zh) * | 2017-07-31 | 2023-09-29 | 康宁股份有限公司 | 改进的工艺强化流反应器 |
US10967339B2 (en) * | 2018-06-19 | 2021-04-06 | Vme Process, Inc. | Static mixer |
JP6811355B1 (ja) * | 2019-04-25 | 2021-01-13 | 日揮株式会社 | 流体混合ユニット及び流体混合方法 |
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AU762491C (en) | 1998-10-14 | 2005-02-17 | Tracto-Technik Paul Schmidt Spezialmaschinen | Mixing system |
DE69915434T2 (de) * | 1998-12-07 | 2005-03-03 | Dsm Ip Assets B.V. | Verfahren und Vorrichtung zum Mischen oder Dispergieren von Flüssigkeiten |
US6305835B1 (en) * | 1998-12-08 | 2001-10-23 | Joseph Daniel Farrar | Apparatus for handling and preparing fluids |
US6279611B2 (en) * | 1999-05-10 | 2001-08-28 | Hideto Uematsu | Apparatus for generating microbubbles while mixing an additive fluid with a mainstream liquid |
US6337308B1 (en) * | 1999-06-08 | 2002-01-08 | Diamond Tank Rentals, Inc. | Method and apparatus for homogenizing drilling fluid in an open-loop process |
DE10019759C2 (de) | 2000-04-20 | 2003-04-30 | Tracto Technik | Statisches Mischsystem |
CA2343561C (fr) * | 2000-05-08 | 2004-11-30 | Sulzer Chemtech Ag | Element de melange pour transition a bride d'une pipeline |
DE10032302A1 (de) * | 2000-07-04 | 2001-10-25 | Basf Ag | Rohrreaktor mit Einrichtungen zur Wärmeübertragung |
US6447158B1 (en) * | 2000-08-29 | 2002-09-10 | Frank E. Farkas | Apertured-disk mixer |
-
2000
- 2000-04-20 DE DE10019759A patent/DE10019759C2/de not_active Expired - Fee Related
-
2001
- 2001-04-20 DE DE50105692T patent/DE50105692D1/de not_active Expired - Lifetime
- 2001-04-20 AU AU7395701A patent/AU7395701A/xx active Pending
- 2001-04-20 AU AU2001273957A patent/AU2001273957B2/en not_active Ceased
- 2001-04-20 WO PCT/EP2001/004516 patent/WO2001080985A1/fr active IP Right Grant
- 2001-04-20 US US10/257,830 patent/US20040100864A1/en not_active Abandoned
- 2001-04-20 AT AT01940350T patent/ATE291486T1/de not_active IP Right Cessation
- 2001-04-20 EP EP01940350A patent/EP1278593B1/fr not_active Expired - Lifetime
-
2007
- 2007-05-14 US US11/748,313 patent/US7878705B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
Title |
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See references of WO0180985A1 * |
Also Published As
Publication number | Publication date |
---|---|
DE50105692D1 (de) | 2005-04-28 |
US20040100864A1 (en) | 2004-05-27 |
DE10019759C2 (de) | 2003-04-30 |
ATE291486T1 (de) | 2005-04-15 |
AU2001273957B2 (en) | 2005-03-24 |
DE10019759A1 (de) | 2001-10-31 |
US20070211570A1 (en) | 2007-09-13 |
US7878705B2 (en) | 2011-02-01 |
AU7395701A (en) | 2001-11-07 |
EP1278593B1 (fr) | 2005-03-23 |
WO2001080985A1 (fr) | 2001-11-01 |
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