EP1251997A1 - Polishing head for a polishing machine - Google Patents

Polishing head for a polishing machine

Info

Publication number
EP1251997A1
EP1251997A1 EP01909601A EP01909601A EP1251997A1 EP 1251997 A1 EP1251997 A1 EP 1251997A1 EP 01909601 A EP01909601 A EP 01909601A EP 01909601 A EP01909601 A EP 01909601A EP 1251997 A1 EP1251997 A1 EP 1251997A1
Authority
EP
European Patent Office
Prior art keywords
polishing
polishing head
drive shaft
head according
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP01909601A
Other languages
German (de)
French (fr)
Other versions
EP1251997B1 (en
EP1251997B2 (en
Inventor
Christoph KÜBLER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carl Zeiss Vision International GmbH
Original Assignee
Carl Zeiss AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=7629520&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP1251997(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Carl Zeiss AG filed Critical Carl Zeiss AG
Priority to EP03025546A priority Critical patent/EP1386694B2/en
Publication of EP1251997A1 publication Critical patent/EP1251997A1/en
Publication of EP1251997B1 publication Critical patent/EP1251997B1/en
Application granted granted Critical
Publication of EP1251997B2 publication Critical patent/EP1251997B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/006Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the speed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B13/00Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor
    • B24B13/02Machines or devices designed for grinding or polishing optical surfaces on lenses or surfaces of similar shape on other work; Accessories therefor by means of tools with abrading surfaces corresponding in shape with the lenses to be made
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B45/00Means for securing grinding wheels on rotary arbors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/16Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load

Definitions

  • the invention relates to a polishing head for a polishing machine according to the preamble of patent claim 1.
  • a polishing machine for polishing spherical lens surfaces is known from EP 727 280 B1.
  • This polishing machine has an upper carriage which can be moved in an x direction.
  • a tool spindle which is rotatably mounted about a vertical axis, is connected to this slide.
  • the tool spindle is used to hold a dressing tool.
  • a workpiece spindle connected to a further slide is provided for receiving the workpiece or the lens.
  • the workpiece spindle and the tool spindle with the dressing tool are arranged at a fixed distance from one another. The carriage carrying these two spindles can be moved in the z direction.
  • a polishing machine and a method for polishing optical surfaces are known from WO 97/00155.
  • the polishing machine has a polishing head which is provided with an elastic membrane.
  • the force applied to the surface to be polished is regulated by pressurizing the membrane.
  • a disadvantage of this polishing machine is that the size of the surface of the polishing head or the membrane resting on the surface to be polished depends on the pressurization.
  • the polishing head with the elastic membrane is biased by an associated spring in the direction of the surface to be polished. Hydraulic cylinders are provided to provide the elastic membrane with tiltability about a point on the axis of rotation in the area of the flexible membrane.
  • the application of force to the surface to be polished is detected by assigned sensors, stretch marks and solenoite.
  • the polishing of the optical surface is controlled as a function of the rotational speed of the polishing head and the contact pressure acting on the surface to be polished by applying pressure. It is an object of the invention to provide a polishing head for polishing a free-form surface, by means of which a high-quality optical surface can be polished and the use of which ensures constant polishing removal on the entire optical surface to be polished.
  • the polishing plate As a result of the measure to connect the polishing plate in a rotationally fixed manner to the drive shaft, it is possible for the polishing plate to rest on the surface to be machined, following the surface contour.
  • the articulated connection enables the polishing plate to perform tilting movements so that it lies on the surface to be polished with a maximum polishing surface.
  • a piston assigned to the pressure chamber is operatively connected to the drive shaft so that pressurization of the pressure chamber is transmitted to the polishing plate via the drive shaft.
  • Figure 1 is a schematic sketch of the polishing head in a section containing the central axis
  • FIG. 2 shows a section along the plane FI-II in FIG. 1;
  • FIG. 3 shows a section along the plane III-III in FIG. 1;
  • Figure 4 section along the plane III - III in an alternative embodiment.
  • the polishing head (1) shown in FIG. 1 has a polishing plate (3) with a polishing pad (5).
  • the polishing coating (5) rests on a surface (41) of a workpiece (39) to be polished.
  • the polishing plate 3 is received on the drive shaft (7) via the articulated connection.
  • a spherical socket joint is provided for this non-rotatable articulated connection.
  • the drive shaft (7) is provided on the end facing the polishing plate with a spherical imbus head (19) which engages in a recess (13) formed in the polishing plate (3).
  • a locking element 15
  • a spring element or spring pin on the polishing plate which projects into a recess on the ball socket head, can be provided as the latching element.
  • the drive shaft (7) is translationally displaceable via bearing element (23) and is mounted in a hollow cylinder (49) in a rotationally fixed manner.
  • the hollow cylinder (49) is driven in rotation by a drive (not shown) of the polishing machine, the rotary movement being completely transmitted to the drive shaft (7) for the polishing head due to the rotationally fixed connection by the bearing element (23).
  • a hydraulic or pneumatic system is provided in the hollow cylinder (49) which serves to apply the required polishing pressure to the polishing head. It has a pressure chamber cylinder (31) with a piston (33) which is accommodated in a translationally displaceable manner. To decouple the piston (33) from the rotary movement of the drive shaft (7) and the hollow cylinder, rotary bearings can be arranged between the pressure chamber cylinder (31) and the hollow cylinder (49) and between the connecting rod (32) driven by the piston (33) and the drive shaft (7 ) be provided.
  • the pressure chamber (29) formed in the pressure chamber cylinder (31) is assigned a pressure supply (35) with a pressure control valve (37) and a pressure reservoir (36).
  • a force directed along a central axis (2) of the polishing head (1) is applied to the piston (33). This force results in a translatory movement of the polishing plate or an increase in the effective polishing force if the polishing layer (5) rests on an optical surface (41) of a workpiece (39) to be polished.
  • the rotationally fixed, translationally movable coupling between the hollow cylinder (49) and the drive shaft (7) takes place via a roller bearing (23).
  • the drive shaft (7) has a non-rotationally symmetrical outer profile (43), preferably a polygonal profile.
  • the positive connection between the outer profile (43) of the drive shaft (7) and the inner wall of the hollow cylinder is achieved via rollers or rollers (25) which are accommodated in the bearing element (23) symmetrically to the outer profile of the drive shaft (7) and on the outer profile ( 43) roll off the drive shaft.
  • the axes of rotation of the rollers or rollers are aligned perpendicular to the axis of rotation of the drive shaft (7).
  • a ball bearing as shown in FIG. 4, can also be provided.
  • the balls (53) are mounted in the longitudinal grooves (51) of the hollow cylinder (49) and further longitudinal grooves (55) of the drive shaft (7) for the rotationally fixed translationally movable connection, the longitudinal grooves extending parallel to the axis of rotation of the drive shaft (7).
  • the drive axle has a non-rotationally symmetrical outer profile, in particular a polygonal profile, at least in a region corresponding to the bearing.
  • the polishing head whose diameter is smaller than the diameter of the surface to be polished, is moved in a pivoting movement in the radial direction over the optical surface (41) to be polished. Both the workpiece (39) and the polishing plate are driven at almost the same speed in the same direction.
  • the polishing plate is moved over the optical surface (41) to be polished, it can be provided that the rotational speed of the polishing plate or the speed of the workpiece is changed, in particular as a function of the radial position of the polishing plate. This change in speed has a positive influence on a constant polishing removal.
  • the pressure fluctuations are kept very small, so that the polishing plate rests with constant force on the optical surface to be polished.
  • the pressure control valve also helps to compensate for pressure fluctuations.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention relates to a polishing head for a polishing machine, especially for polishing optical surfaces. The inventive polishing head comprises a polishing plate that is linked with a rotation-driven primary shaft. Said polishing plate (7) is hinged on the primary shaft (7) so as not to rotate. The hinged, rotationally fixed connection can be established by means of a hexagonal ball joint. Said hinged connection allows the polishing plate to rotate and simultaneously follow the surface (41) of the work piece (39) to be polished so that the polishing lining (5) always rests on the largest area possible of the surface (41).

Description

Polierkopf für eine PoliermaschinePolishing head for a polishing machine
Die Erfindung betrifft einen Polierkopf für eine Poliermaschine gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a polishing head for a polishing machine according to the preamble of patent claim 1.
Aus der EP 727 280 Bl ist eine Poliermaschine zum Polieren sphärischer Linsenoberflächen bekannt. Diese Poliermaschine weist einen oberen in einer x-Richtung verfahrbaren Schlitten auf. Mit diesem Schlitten ist eine Werkzeugspindel, die um eine vertikale Achse drehbar gelagert ist, verbunden. Die Werkzeugspindel dient dabei zur Aufnahme eines Abrichtwerkzeuges. Zur Aufnahme des Werkstückes bzw. der Linse ist eine mit einem weiteren Schlitten verbundene Werkstückspindel vorgesehen. Die Werkstückspindel und die Werkzeugspindel mit dem Abrichtwerkzeug sind in einem festen Abstand zueinander angeordnet. Der diese beiden Spindeln tragende Schlitten ist in z-Richtung verfahrbar.A polishing machine for polishing spherical lens surfaces is known from EP 727 280 B1. This polishing machine has an upper carriage which can be moved in an x direction. A tool spindle, which is rotatably mounted about a vertical axis, is connected to this slide. The tool spindle is used to hold a dressing tool. A workpiece spindle connected to a further slide is provided for receiving the workpiece or the lens. The workpiece spindle and the tool spindle with the dressing tool are arranged at a fixed distance from one another. The carriage carrying these two spindles can be moved in the z direction.
Aus der WO 97/00155 ist eine Poliermaschine und ein Verfahren zum Polieren von optischen Flächen bekannt. Die Poliermaschine weist einen Polierkopf auf, der mit einer elastischen Membran versehen ist. Durch Druckbeaufschlagung der Membran wird die Kraftbeaufschlagung der zu polierenden Fläche geregelt. Nachteilig ist bei dieser Polieraiaschine, daß die Größe der auf der zu polierenden Fläche aufliegende Fläche des Polierkopfes bzw. der Membran von der Druckbeaufschlagung abhängt. Der Polierkopf mit der elastischen Membran wird durch eine zugeordnete Feder in Richtung der zu polierenden Fläche vorgespannt. Für die Bereitstellung einer Kippbeweglichkeitder elastischen Membran ,um eine auf der Drehachse im Bereich der flexiblen Membran liegenden Punkt, sind Hydraulikzylinder vorgesehen. Die Kraftbeaufschlagung der zu polierenden Fläche wird durch zugeordnete Sensoren, Dehnstreifen und Solenoit, detektiert.A polishing machine and a method for polishing optical surfaces are known from WO 97/00155. The polishing machine has a polishing head which is provided with an elastic membrane. The force applied to the surface to be polished is regulated by pressurizing the membrane. A disadvantage of this polishing machine is that the size of the surface of the polishing head or the membrane resting on the surface to be polished depends on the pressurization. The polishing head with the elastic membrane is biased by an associated spring in the direction of the surface to be polished. Hydraulic cylinders are provided to provide the elastic membrane with tiltability about a point on the axis of rotation in the area of the flexible membrane. The application of force to the surface to be polished is detected by assigned sensors, stretch marks and solenoite.
In dem aus dieser Schrift bekannten Verfahren wird das Polieren der optischen Oberfläche in Abhängigkeit von der Drehzahl des polierenden Kopfes und der auf die zu polierende Oberfläche wirkenden Anpreßkraft durch Druckbeaufschlagung gesteuert. Es ist Aufgabe der Erfindung einen Polierkopf zum Polieren einer Freiformfläche bereitzustellen, durch den eine qualitativ hochwertige optische Oberfläche polierbar ist und durch dessen Einsatz ein konstanter Polierabtrag auf der gesamten zu polierenden optischen Oberfläche gewährleistet werden kann.In the method known from this document, the polishing of the optical surface is controlled as a function of the rotational speed of the polishing head and the contact pressure acting on the surface to be polished by applying pressure. It is an object of the invention to provide a polishing head for polishing a free-form surface, by means of which a high-quality optical surface can be polished and the use of which ensures constant polishing removal on the entire optical surface to be polished.
Die Aufgabe der Erfindung wird durch die im Patentanspruch 1 gegebenen Merkmale gelöst.The object of the invention is achieved by the features given in claim 1.
Durch die Maßnahme den Polierteller drehfest gelenkig mit der Antriebswelle zu verbinden ist es möglich, daß der Polierteller der Oberflächenkontur folgend auf der zu bearbeitenden Oberfläche aufliegt. Durch die gelenkige Verbindung kann der Polierteller Kippbewegungen ausfuhren, so daß er mit einer maximalen Polierfläche auf der zu polierenden Oberfläche aufliegt.As a result of the measure to connect the polishing plate in a rotationally fixed manner to the drive shaft, it is possible for the polishing plate to rest on the surface to be machined, following the surface contour. The articulated connection enables the polishing plate to perform tilting movements so that it lies on the surface to be polished with a maximum polishing surface.
Zur Übertragung der Drehbewegung der Antriebswelle auf den Polierteller hat es sich als vorteilhaft herausgestellt, den Polierteller mit der Antriebswelle mittels Formschluß zu verbinden, so daß die Drehbewegung der Antriebswelle aufgrund des Formschlusses auf den Polierteller übertragen wird.To transmit the rotary movement of the drive shaft to the polishing plate, it has proven to be advantageous to connect the polishing plate to the drive shaft by means of a positive connection, so that the rotary movement of the drive shaft is transmitted to the polishing plate due to the positive connection.
Es hat sich als vorteilhaft herausgestellt für die drehfeste gelenkige Verbindung den Polierteller über ein Kugelimbusgelenk mit der Antriebswelle zu verbinden. Durch dieses Kugelimbusgelenk ist es möglich, den Drehpunkt, um den der Polierteller in beliebige Richtungen geschwenkt werden kann, möglichst nah an der zu polierenden Oberfläche des Poliertellers anzuordnen. Die nahe Anordnung der gelenkigen Verbindung zur polierenden Oberfläche des Poliertellers hat den Vorteil, daß der Polierteller den Oberflächenkonturen reaktionsschnell folgen kann.It has been found to be advantageous for the non-rotatable articulated connection to connect the polishing plate to the drive shaft via a ball socket joint. This spherical imbus joint makes it possible to arrange the pivot point about which the polishing plate can be pivoted in any direction as close as possible to the surface of the polishing plate to be polished. The close arrangement of the articulated connection to the polishing surface of the polishing plate has the advantage that the polishing plate can follow the surface contours quickly.
Es hat sich als vorteilhaft herausgestellt der gelenkigen Verbindung ein oder mehrere Rastelement zur Sicherung der Verbindung von Antriebswelle und Polierkopf zuzuordnen. Ist als gelenkige Verbindung ein Kugelimbusgelenk vorgesehen, so wird mittels des Rastelementes sichergestellt, daß der Kugelimbuskopf aus der zugeordneten Ausnehmung nicht herausrutschen kann. Dadurch kann der Polierteller ohne Probleme von der zu polierenden Fläche entfernt werden. Durch die durch das Rastelement gewährleistete Lösbarkeit der Verbindung können außerdem verschiedene Polierteller leicht gegeneinander ausgetauscht werden.It has proven to be advantageous to associate the articulated connection with one or more locking elements for securing the connection between the drive shaft and the polishing head. If a spherical imbus joint is provided as an articulated connection, then the locking element ensures that the spherical imbus head cannot slip out of the assigned recess. This allows the polishing plate to move from the to without any problems polished surface to be removed. Due to the detachability of the connection guaranteed by the latching element, different polishing plates can also be easily exchanged for one another.
Es hat sich als vorteilhaft herausgestellt dem Polierkopf eine Druckkammer zuzuordnen wobei aus einer Druckbeaufschlagung der Druckkammer eine translatorische Bewegung des Poliertellers entlang einer Mittenachse des Polierkopfes resultiert. Liegt der Polierteller auf einer zu polierenden Oberfläche auf, so resultiert aus einer Druckbeaufschlagung ein erhöhter Polierdruck.It has been found to be advantageous to assign a pressure chamber to the polishing head, a translational movement of the polishing plate along a central axis of the polishing head resulting from pressurizing the pressure chamber. If the polishing plate lies on a surface to be polished, an increased polishing pressure results from pressurization.
Es hat sich als vorteilhaft herausgestellt, wenn ein der Druckkammer zugeordneter Kolben mit der Antriebswelle in Wirkverbindung steht, so daß eine Druckbeaufschlagung der Druckkammer über die Antriebswelle auf den Polierteller übertragen wird.It has proven to be advantageous if a piston assigned to the pressure chamber is operatively connected to the drive shaft so that pressurization of the pressure chamber is transmitted to the polishing plate via the drive shaft.
Es hat sich als vorteilhaft herausgestellt die Antriebswelle mittels eines koaxial angeordneten Hohlzylinders, in dem die Antriebswelle drehfest gelagert ist, über diesen Hohlzylinder anzutreiben. Für die Übertragung der Drehbewegung hat sich eine formschlüssige Verbindung als vorteilhaft erwiesen.It has proven to be advantageous to drive the drive shaft by means of a coaxially arranged hollow cylinder, in which the drive shaft is rotatably mounted, via this hollow cylinder. A positive connection has proven to be advantageous for the transmission of the rotary movement.
Es hat sich als vorteilhaft herausgestellt, die Antriebswelle in dem Hohlzylinder mittels Lagerelementen z.B. einer Wälzlagerung oder einer Kugellagerung translatorisch leicht bewegbar zu lagern. Durch diese Lagerung wird gewährleistet, daß bei Druckbeaufschlagung der Druckkammer sich die Antriebswelle in dem Hohlzylinder leichtgängig translatorisch bewegen kann und somit die eingeleitete translatorische Bewegung bzw. Kraftbeaufschlagung nahezu vollständig auf den Polierteller übertragen wird.It has proven to be advantageous to drive the drive shaft in the hollow cylinder by means of bearing elements e.g. a roller bearing or a ball bearing to be easily movable in translation. This mounting ensures that when the pressure chamber is pressurized, the drive shaft can move translationally smoothly in the hollow cylinder and thus the translational movement or force applied is almost completely transmitted to the polishing plate.
Weitere vorteilhafte Maßnahmen sind in weiteren abhängigen Ansprüchen beschrieben.Further advantageous measures are described in further dependent claims.
Anhand eines Ausführungsbeispieles wird die Erfindung im folgenden näher beschrieben.The invention is described in more detail below using an exemplary embodiment.
Es zeigt: Figur 1 eine schematische Skizze des Polierkopfes in einem dessen Mittenachse enthaltenen Schnittes;It shows: Figure 1 is a schematic sketch of the polishing head in a section containing the central axis;
Figur 2 einen Schnitt entlang der Ebene FI - II in Figur 1 ;FIG. 2 shows a section along the plane FI-II in FIG. 1;
Figur 3 einen Schnitt entlang der Ebene III - III in Figur 1 ; und3 shows a section along the plane III-III in FIG. 1; and
Figur 4 Schnitt entlang der Ebene III - III bei einem alternativen Ausfuhrungsbeispiel.Figure 4 section along the plane III - III in an alternative embodiment.
Der in Figur 1 dargestellte Polierkopf (1) weist einen Polierteller (3) mit einem Polierbelag (5) auf. Der Polierbelag (5) liegt auf einer zu polierenden Oberfläche (41) eines Werkstückes (39) auf.The polishing head (1) shown in FIG. 1 has a polishing plate (3) with a polishing pad (5). The polishing coating (5) rests on a surface (41) of a workpiece (39) to be polished.
Der Polierteller 3 ist über die gelenkige Verbindung an einer Antriebswelle (7) aufgenommen. Im dargestellten Ausfuhrungsbeispiel ist für diese drehfeste gelenkige Verbindung ein Kugelimbusgelenk vorgesehen. Die Antriebswelle (7) ist dazu auf der dem Polierteller zugewandten Seite endseitig mit einem Kugelimbuskopf (19) versehen, der in eine im Polierteller (3) ausgebildete Ausnehmung (13) eingreift.The polishing plate 3 is received on the drive shaft (7) via the articulated connection. In the exemplary embodiment shown, a spherical socket joint is provided for this non-rotatable articulated connection. For this purpose, the drive shaft (7) is provided on the end facing the polishing plate with a spherical imbus head (19) which engages in a recess (13) formed in the polishing plate (3).
Zur Sicherung ist die Verbindung zwischen dem Kugelimbuskopf (19) und dem Polierteller (3) mittels eines Rastelementes (15) gesichert ist. Als Rastelement können beispielsweise ein Federelement bzw. Federstift am Polierteller, der in eine Ausnehmung am Kugelimbuskopf hinein ragt, vorgesehen sein.To secure the connection between the ball socket head (19) and the polishing plate (3) is secured by means of a locking element (15). For example, a spring element or spring pin on the polishing plate, which projects into a recess on the ball socket head, can be provided as the latching element.
Es ist auch möglich, den Kugelimbuskopf (19) an dem Polierteller auszubilden; in diesem Fall ist dann in der Antriebswelle (7) eine Ausnehmung zur drehsicheren gelenkigen Aufnahme des Kugelimbuskopfes vorzusehen. Allerdings ist in diesem Fall der Abstand zwischen der Gelenkstelle - also dem Punkt, um den eine Kippung des Poliertellers relativ zur starren Antriebswelle erfolgen kann - und der zu polierenden Fläche (41) größer. Die Antriebswelle (7) ist über Lagerelement (23) translatorisch verschiebbar und drehfest in einem Hohlzylinder (49) gelagert. Der Hohlzylinder (49) wird rotatorisch angetrieben über einen nicht dargestellten Antrieb der Poliermaschine, wobei die Drehbewegung aufgrund der drehfesten Verbindung durch das Lagerelement (23) vollständig auf die Antriebswelle (7) für den Polierkopf übertragen wird.It is also possible to form the spherical imbus head (19) on the polishing plate; in this case, a recess must be provided in the drive shaft (7) for the rotatable, articulated receptacle of the spherical imbus head. In this case, however, the distance between the articulation point - ie the point around which the polishing plate can be tilted relative to the rigid drive shaft - and the surface (41) to be polished is larger. The drive shaft (7) is translationally displaceable via bearing element (23) and is mounted in a hollow cylinder (49) in a rotationally fixed manner. The hollow cylinder (49) is driven in rotation by a drive (not shown) of the polishing machine, the rotary movement being completely transmitted to the drive shaft (7) for the polishing head due to the rotationally fixed connection by the bearing element (23).
Auf der vom Polierkopf abgewandten Seite der Antriebswelle (7) ist in dem Hohlzylinder (49) ein Hydraulik- oder Pneumatiksystem, das zur Beaufschlagung des Polierkopfes mit dem erforderlichen Polierdruck dient, vorgesehen. Dieses weist einen Druckkammerzylinder (31) mit einem darin translatorisch verschiebar aufgenommenen Kolben (33) auf. Zur Entkoppelung des Kolbens (33) von der Drehbewegung der Antriebswelle (7) und des Hohlzylinders können Drehlager zwischen dem Druckkammerzylinder (31) und dem Hohlzylinder (49) sowie zwischen dem vom Kolben (33) angetriebenen Pleul (32) und der Antriebswelle (7) vorgesehen sein. Zur Druckbeaufschlagung des Kolbens (33) ist der im Druckkammerzylinder (31) gebildeten Druckkammer (29) eine Druckversorgung (35) mit einem Druckregel ventil (37) und einem Druckreservoir (36) zugeordnet. Durch Druckbeaufschlagung der Druckkammer (29) wird eine entlang einer Mittenachse (2) des Polierkopfes (1) gerichteten Kraft auf den Kolben (33) eingeleitet. Aus dieser Kraft resultiert eine translatorische Bewegung des Poliertellers bzw. eine Erhöhung der wirkenden Polierkraft, sofern der Polierbelag (5)auf einer zu polierenden optischen Fläche (41) eines Werkstückes (39) aufliegt.On the side of the drive shaft (7) facing away from the polishing head, a hydraulic or pneumatic system is provided in the hollow cylinder (49) which serves to apply the required polishing pressure to the polishing head. It has a pressure chamber cylinder (31) with a piston (33) which is accommodated in a translationally displaceable manner. To decouple the piston (33) from the rotary movement of the drive shaft (7) and the hollow cylinder, rotary bearings can be arranged between the pressure chamber cylinder (31) and the hollow cylinder (49) and between the connecting rod (32) driven by the piston (33) and the drive shaft (7 ) be provided. For pressurizing the piston (33), the pressure chamber (29) formed in the pressure chamber cylinder (31) is assigned a pressure supply (35) with a pressure control valve (37) and a pressure reservoir (36). By pressurizing the pressure chamber (29), a force directed along a central axis (2) of the polishing head (1) is applied to the piston (33). This force results in a translatory movement of the polishing plate or an increase in the effective polishing force if the polishing layer (5) rests on an optical surface (41) of a workpiece (39) to be polished.
Die drehfeste translatorisch bewegbare Kopplung zwischen dem Hohlzylinder (49) und der Antriebswelle (7) erfolgt über ein Wälzlager (23). Die Antriebswelle (7) weist dazu ein nicht rotationssymmetrisches Außenprofil (43), vorzugsweise ein Mehrkantprofil auf. Der Formschluß zwischen dem Außenprofil (43) der Antriebswelle (7) und der Innenwand des Hohlzylinders wird über Rollen oder Walzen (25) erreicht, die in dem Lagerelement (23) symmetrisch zum Außenprofil der Antriebswelle (7) aufgenommen sind und an dem Außenprofϊl (43) der Antriebswelle abrollen. Die Drehachsen der Rollen oder Walzen sind dabei senkrecht zur Rotationachse der Antriebswelle (7) ausgerichtet. Anstelle der Wälzlagerung der Antriebswelle (7) in dem Hohlzylinder (49) kann auch eine Kugellagerung, wie in Figur 4 dargestellt, vorgesehen sein. Zur drehfesten translatorisch verschiebbaren Verbindung sind die Kugeln (53) in Längsnuten (51) des Hohlzylinders (49) und weiteren Längsnuten (55) der Antriebswelle (7) gelagert, wobei sich die Längsnuten parallel zur Rotationsachse der Antriebswelle (7) erstrecken. Auch in diesem Fall weist die Antriebsachse wenigstens in einem der Lagerung entsprechenden Bereich ein nicht- rotationssysmmetrisches Außenprofil, insbesondere ein Mehrkantprofil auf.The rotationally fixed, translationally movable coupling between the hollow cylinder (49) and the drive shaft (7) takes place via a roller bearing (23). For this purpose, the drive shaft (7) has a non-rotationally symmetrical outer profile (43), preferably a polygonal profile. The positive connection between the outer profile (43) of the drive shaft (7) and the inner wall of the hollow cylinder is achieved via rollers or rollers (25) which are accommodated in the bearing element (23) symmetrically to the outer profile of the drive shaft (7) and on the outer profile ( 43) roll off the drive shaft. The axes of rotation of the rollers or rollers are aligned perpendicular to the axis of rotation of the drive shaft (7). Instead of the roller bearing of the drive shaft (7) in the hollow cylinder (49), a ball bearing, as shown in FIG. 4, can also be provided. The balls (53) are mounted in the longitudinal grooves (51) of the hollow cylinder (49) and further longitudinal grooves (55) of the drive shaft (7) for the rotationally fixed translationally movable connection, the longitudinal grooves extending parallel to the axis of rotation of the drive shaft (7). In this case too, the drive axle has a non-rotationally symmetrical outer profile, in particular a polygonal profile, at least in a region corresponding to the bearing.
Im folgenden wird das Polierverfahren näher beschrieben. Zum Polieren wird der Polierkopf, dessen Durchmesser kleiner ist als der Durchmesser der zu polierenden Fläche, in einer Schwenkbewegung in radialer Richtung über die zu polierende optische Fläche (41) bewegt. Sowohl das Werkstück (39) als auch der Polierteller werden dabei mit nahezu gleicher Drehzahl in identischer Richtung angetrieben. Bei Bewegung des Poliertellers über die zu polierende optische Fläche (41) kann vorgesehen sein, daß die Drehzahlen des Poliertellers oder die Drehzahl des Werkstückes, insbesondere in Abhängigkeit von der radialen Position des Poliertellers, zu verändern. Diese Drehzahländerung hat einen positiven Einfluß auf einen konstanten Polierabtrag.The polishing process is described in more detail below. For polishing, the polishing head, whose diameter is smaller than the diameter of the surface to be polished, is moved in a pivoting movement in the radial direction over the optical surface (41) to be polished. Both the workpiece (39) and the polishing plate are driven at almost the same speed in the same direction. When the polishing plate is moved over the optical surface (41) to be polished, it can be provided that the rotational speed of the polishing plate or the speed of the workpiece is changed, in particular as a function of the radial position of the polishing plate. This change in speed has a positive influence on a constant polishing removal.
Durch die Wahl eines sehr großen Speichervolumens (36) im Verhältnis zum sich verändernden Volumen des Kolbens (31), werden die Druckschwankungen sehr klein gehalten, so daß der Polierteller mit konstanter Kraft auf der zu polierenden optischen Fläche aufliegt. Das Druckregelventil trägt auch noch zum Ausgleich von Druckschwankungen bei.By choosing a very large storage volume (36) in relation to the changing volume of the piston (31), the pressure fluctuations are kept very small, so that the polishing plate rests with constant force on the optical surface to be polished. The pressure control valve also helps to compensate for pressure fluctuations.
Durch die beschriebene Anordnung in Verbindung mit einer Poliermaschine nach dem Stand der Technik sind insbesondere nicht rotationssymmetrische optische Oberflächen (41) polierbar, wobei der Polierabtrag über die gesamte optische Fläche konstant ist. Für den gleichmäßigen Polierabtrag ist es erforderlich, daß der Polierbelag des Poliertellers (3) möglichst großflächig auf der zu polierenden optischen Fläche (41) aufliegt. Dies wird insbesondere dadurch gewährleistet, daß durch die drehfeste gelenkige Verbindung zwischen dem Polierteller und der Antriebswelle (7) der Polierteller um einen auf der Mittenachse (2) des Polierkopfes liegenden Punkt in beliebige Richtungen gekippt werden kann und die Ausrichtung des Poliertellers dadurch der Oberflächenkontur der zu polierenden Fläche (41) folgen kann. The arrangement described in connection with a polishing machine according to the prior art makes it possible, in particular, to polish non-rotationally symmetrical optical surfaces (41), the polishing removal being constant over the entire optical surface. For uniform polishing removal, it is necessary that the polishing surface of the polishing plate (3) rests on the optical surface (41) to be polished over as large a surface as possible. This is ensured in particular by the fact that the non-rotatable articulated connection between the polishing plate and the drive shaft (7) allows the polishing plate to be tilted in any direction about a point on the center axis (2) of the polishing head and that Alignment of the polishing plate can follow the surface contour of the surface to be polished (41).
Bezugszeichenliste :Reference symbol list:
1 Polierkopf1 polishing head
2 Mittenachse2 center axis
3 Polierteller3 polishing plates
5 Polierbelag (~ Belag)5 polishing surface (~ surface)
7 Antriebswelle7 drive shaft
9 gelenkige Verbindung9 articulated connection
13 Ausnehmung im Polierteller13 recess in the polishing plate
15 Rastelement15 locking element
19 Kugelimbuskopf19 spherical imbus head
20 Ausnehmung20 recess
23 Lagerelemente23 bearing elements
25 Walzen oder Rollen25 rollers or rolls
29 Druckkammer29 pressure chamber
31 Druckkarnmerzylinder31 pressure chamber cylinder
32 Pleuel32 connecting rods
33 Kolben33 pistons
35 Druckversorgung35 Pressure supply
36 Reservoir36 reservoir
37 Druckregelventil37 pressure control valve
39 Werkstück39 workpiece
41 Optische Fläche41 Optical surface
43 Außenprofil43 outer profile
49 Hohlzylinder49 hollow cylinders
51 Längsnuten51 longitudinal grooves
53 Kugeln53 balls
55 Längsnut in Antriebswelle 55 Longitudinal groove in the drive shaft

Claims

Patentansprüche : Claims:
1. Polierkopf, insbesondere zum Polieren von optischen Flächen, mit einem Polierteller, der mit einer rotatorisch antreibbaren Antriebswelle verbunden ist, gekennzeichnet dadurch, daß der Polierteller (3) mit der Antriebswelle (7) gelenkig und drehfest verbunden ist.1. Polishing head, in particular for polishing optical surfaces, with a polishing plate, which is connected to a rotationally drivable drive shaft, characterized in that the polishing plate (3) with the drive shaft (7) is articulated and non-rotatably connected.
2. Polierkopf nach Anspruch 1, ist dadurch gekennzeichnet, daß eine Drehbewegung der Antriebswelle (7) mittels Formschluß auf den Polierteller (3) übertragen wird.2. Polishing head according to claim 1, characterized in that a rotary movement of the drive shaft (7) is transmitted to the polishing plate (3) by means of positive locking.
3. Polierkopf nach Anspruch 1 oder 2, dadurch gekennzeichnet, daß der Polierteller (3) um einen auf der Mittenachse (2) liegenden Punkt kippbar an der Antriebswelle (7) gelagert ist.3. Polishing head according to claim 1 or 2, characterized in that the polishing plate (3) about a point on the central axis (2) lying point is mounted on the drive shaft (7).
4. Polierkopf nach einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß der Formschluß zur Übertragung der Drehbewegung der Antriebswelle (7) auf den Polierteller (3) in der gelenkigen Verbindung hergestellt ist.4. Polishing head according to one of the preceding claims, characterized in that the positive connection for transmitting the rotary movement of the drive shaft (7) to the polishing plate (3) is made in the articulated connection.
5. Polierkopf nach Anspruch 5, dadurch gekennzeichnet, daß als gelenkige Verbindung ein Kugelinbusgelenk vorgesehen ist.5. Polishing head according to claim 5, characterized in that a ball socket joint is provided as an articulated connection.
6. Polierkopf nach mindestens einem der vorangegangen Ansprüche, dadurch gekennzeichnet, daß ein Rastelement (15) zur Sicherung der gelenkigen Verbindung von Polierteller (3) und Antriebswelle (7) vorgesehen ist.6. Polishing head according to at least one of the preceding claims, characterized in that a latching element (15) for securing the articulated connection of the polishing plate (3) and drive shaft (7) is provided.
7. Polierkopf nach mindestens einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß eine Druckkammer (29) vorgesehen ist, wobei aus einer Druckbeaufschlagung der Druckkammer (29) eine translatorische Bewegung des Poliertellers (3) entlang einer Mittenachse (2) des Polierkopfes resultiert. 7. Polishing head according to at least one of the preceding claims, characterized in that a pressure chamber (29) is provided, a translational movement of the polishing plate (3) along a central axis (2) of the polishing head resulting from pressurizing the pressure chamber (29).
8. Polierkopf nach mindestens einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß die Druckkammer (29) einen Druckkarnmerzylinder (31 ) umfaßt, in dem ein Kolben (33) translatorisch bewegbar angeordnet ist.8. Polishing head according to at least one of the preceding claims, characterized in that the pressure chamber (29) comprises a pressure chamber cylinder (31) in which a piston (33) is arranged so as to be translationally movable.
9. Polierkopf nach Anspruch 10, dadurch gekennzeichnet, daß der Kolben (33) mit der Antriebswelle (7) in Wirkverbindung steht.9. Polishing head according to claim 10, characterized in that the piston (33) is in operative connection with the drive shaft (7).
10. Polierkopf nach mindestens einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß die Antriebswelle (7) drehfest und translatorisch entlang der Mittenachse (2) des Polierkopfes verschiebbar in einem angetriebenen Hohlzylinder (49) gelagert ist.10. Polishing head according to at least one of the preceding claims, characterized in that the drive shaft (7) is mounted in a driven hollow cylinder (49) so as to be non-rotatable and translationally displaceable along the center axis (2) of the polishing head.
11. Polierkopf nach mindestens einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß die Antriebswelle (7) drehfest und translatorisch entlang einer Mittenachse (2) des Polierkopfes verschiebbar gelagert ist und mit einem rotatorisch angetriebenen Kolben drehfest verbunden ist.11. Polishing head according to at least one of the preceding claims, characterized in that the drive shaft (7) is rotatably and translationally mounted along a central axis (2) of the polishing head and is rotatably connected to a rotationally driven piston.
12. Polierkopf nach mindestens einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß die Antriebswelle (7) mindestens in einem Teilbereich ein nicht- rotationssymmetrisches Außenprofil (43) aufweist.12. Polishing head according to at least one of the preceding claims, characterized in that the drive shaft (7) has a non-rotationally symmetrical outer profile (43) at least in a partial area.
13. Polierkopf nach mindestens einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß das Außenprofil (43) in Form eines Mehrkantprofils ausgebildet ist.13. Polishing head according to at least one of the preceding claims, characterized in that the outer profile (43) is designed in the form of a polygonal profile.
14. Polierkopf nach mindestens einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß das Außenprofil (43) über eine Wälzlagerung (23, 25) drehfest mit dem Hohlzylinder in Verbindung steht.14. Polishing head according to at least one of the preceding claims, characterized in that the outer profile (43) via a roller bearing (23, 25) is rotatably connected to the hollow cylinder in connection.
15. Polierkopf nach mindestens einem der vorangegangenen Ansprüche, dadurch gekennzeichnet, daß das Außenprofil (43) Längsnuten (51) aufweist, in denen Kugeln (53) angeordnet sind, über die die Antriebswelle (7) mit dem Hohlzylinder (49), der innenseitig mit gegensinnig ausgebildeten Längsnuten (51) versehen ist, verbunden ist.15. Polishing head according to at least one of the preceding claims, characterized in that the outer profile (43) has longitudinal grooves (51) in which balls (53) are arranged, via which the drive shaft (7) with the hollow cylinder (49), the is provided on the inside with oppositely formed longitudinal grooves (51).
16. Poliermaschine mit einem Polierkopf gemäß mindestens einem der vorangegangenen Ansprüche.16. Polishing machine with a polishing head according to at least one of the preceding claims.
16. Verfahren zum Polieren einer punktunsymmetrischen Freiformfläche, mit einem16. Method for polishing a point-asymmetrical free-form surface, with a
Polierteller (3), der in gleicher Drehrichtung rotatorisch angetrieben wird, wie die zu polierende optische Fläche.Polishing plate (3), which is driven in rotation in the same direction of rotation as the optical surface to be polished.
17. Verfahren nach Anspruch 18, dadurch gekennzeichnet, daß der zu bearbeitende Körper17. The method according to claim 18, characterized in that the body to be processed
(3) mit annähernd gleicher Drehfrequenz angetrieben wird wie der Polierteller (3).(3) is driven with approximately the same rotational frequency as the polishing plate (3).
18. Verfahren nach Anspruch 18, dadurch gekennzeichnet, daß der Drehteller (3) eine radiale18. The method according to claim 18, characterized in that the turntable (3) has a radial
Bewegung relativ zum zu bearbeitenden Körper (39) ausführt.Performs movement relative to the body to be machined (39).
19. Verfahren nach Anspruch 19, dadurch gekennzeichnet, daß in Abhängigkeit von der radialen Position des Drehtellers (3) die Drehfrequenz des Drehtellers (3) oder der zu polierenden Fläche (41) verändert wird.19. The method according to claim 19, characterized in that the rotational frequency of the turntable (3) or the surface to be polished (41) is changed depending on the radial position of the turntable (3).
20. Verfahren nach mindestens einem der Ansprüche 16 - 19, dadurch gekennzeichnet, daß der Druck in der Kammer (29) in Abhängigkeit von der Oberflächenkontur der optischen Fläche (41) geregelt wird, so daß der auf der optischen Oberfläche (41) aufliegende Drehteller auf dieselbe einen vorbestimmten konstanten Polierdruck ausübt.20. The method according to at least one of claims 16 - 19, characterized in that the pressure in the chamber (29) is regulated in dependence on the surface contour of the optical surface (41), so that the turntable resting on the optical surface (41) exerts a predetermined constant polishing pressure thereon.
21. Verfahren nach einem der Ansprüche 16 - 20, wobei ein Polierkopf nach einem der21. The method according to any one of claims 16-20, wherein a polishing head according to one of the
Ansprüche 1 - 14 eingesetzt wird. Claims 1-14 is used.
EP01909601A 2000-02-03 2001-01-11 Polishing head for a polishing machine Expired - Lifetime EP1251997B2 (en)

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US20050037695A1 (en) 2005-02-17
US20030045211A1 (en) 2003-03-06
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EP1386694A1 (en) 2004-02-04
EP1251997B1 (en) 2004-04-14
EP1251997B2 (en) 2011-06-08
EP1386694B2 (en) 2013-01-09
DE50114907D1 (en) 2009-07-02
DE50101982D1 (en) 2004-05-19
US20080020691A1 (en) 2008-01-24
DE10100860A1 (en) 2001-08-23
US7588480B2 (en) 2009-09-15
WO2001056740A1 (en) 2001-08-09
AU2001237285A1 (en) 2001-08-14
US8011996B2 (en) 2011-09-06
JP4945771B2 (en) 2012-06-06
EP1386694B1 (en) 2009-05-20
TW558477B (en) 2003-10-21

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