EP1050356A1 - Procédé et dispositif pour remplir des moules avec des métaux liquides - Google Patents

Procédé et dispositif pour remplir des moules avec des métaux liquides Download PDF

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Publication number
EP1050356A1
EP1050356A1 EP00103559A EP00103559A EP1050356A1 EP 1050356 A1 EP1050356 A1 EP 1050356A1 EP 00103559 A EP00103559 A EP 00103559A EP 00103559 A EP00103559 A EP 00103559A EP 1050356 A1 EP1050356 A1 EP 1050356A1
Authority
EP
European Patent Office
Prior art keywords
mold
casting
filling
channel
pouring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP00103559A
Other languages
German (de)
English (en)
Inventor
Herbert Dipl.-Ing. Grolla
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Heinrich Wagner Sinto Maschinenfabrik GmbH
Original Assignee
Heinrich Wagner Sinto Maschinenfabrik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Heinrich Wagner Sinto Maschinenfabrik GmbH filed Critical Heinrich Wagner Sinto Maschinenfabrik GmbH
Publication of EP1050356A1 publication Critical patent/EP1050356A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D33/00Equipment for handling moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D47/00Casting plants

Definitions

  • the invention has for its object a method and a device for performing the method and to propose a suitable casting mold, which allow the expenditure on equipment and thus the investment costs to keep comparatively low, which is a low one Maintenance effort with high process reliability and require precise repeatability and quantity significantly reduce the amount of circulatory material, save energy, avoid smoke, a height dependent Exclude penetration formation and beyond ensure a calm, turbulence-free mold filling.
  • Another concern of the invention is that Design the casting machine so that existing casting machines are also available can be retrofitted in a simple and cost-effective manner can, so that the inventive method on this Casting plants is feasible.
  • the Filling line is connected to a casting machine and in lower part of a pressure chamber ends.
  • these lower ones Part of the pressure chamber can also be a feed chute ends whose filling funnels are not closed must, if this is above the maximum filling level of the Pressure vessel.
  • Such a potting machine allowed it, by increasing the pressure in the pressure vessel the filling pressure to gradually increase according to the respective Requirements, so that the mold cavity without any risk of penetration and can be filled without turbulence.
  • Two or more filling lines can be connected to a casting machine can be connected, allowing multiple molds at the same time can be filled.
  • the casting plant for the implementation of the invention The method consists of a transport device for the Delivery and removal of the mold boxes, a casting machine for filling the mold boxes and a shut-off device for blocking the pouring channel of the mold after the casting has taken place, the transport device providing a Transfer carriage contains, by means of which the molding box transverse to the transport direction of the transport path to the casting machine can be moved back and forth to the transport track, by the displacement of the mold box this tight against an opening of a filling line of the casting machine is movable and the metal by means of the casting machine by means of the overpressure in the mold cavity of the casting mold is impressible.
  • the casting machine is advantageously a those that have a pressure vessel, in the lower Area both the filling line and a filling shaft ends, recharged over the material in the casting machine becomes.
  • the pressure vessel is closed and on a compressed gas system connected so that when increasing the Pressure in the pressure vessel the material in the filling line like also rises in the feed chute. Since the feed chute with a pouring funnel that is above the maximum The level of the pressure tank is above and above the mouth of the filling line, it is possible the casting machine recharge at any time.
  • 1 denotes the standing track on the molding boxes 2 can be transported by means of a trolley 3.
  • the Transport trolley 3 runs with its wheels 3 'on rails 4, a section of the rails 4 is on a transfer carriage 5 arranged, which in turn provided with wheels 6 is, which run on rails 7, which are transverse to the rails 4 of the lane 1 extend.
  • the transfer vehicle is driven 5 through a double-acting piston-cylinder unit 8th.
  • a channel 19 is formed in the upper half of the mold 11, which is at a short distance from the pouring channel 14 ends.
  • a stamp 20 of a locking cylinder can be inserted into this channel 21 are introduced, the sand between the End of the channel 19 and the pouring channel 14 so displaced that this sand closes the pouring channel 14.
  • the pressure vessel In the lower area the pressure vessel is on the one hand with a Filling line 28 and on the other hand with a filling shaft 29 connected.
  • the feed chute 29 ends in a pouring funnel 30, its opening both above the pressure vessel 23 and above the mouth 31 of the filling line 28 ends.
  • the filling line 28 is essentially in its upper part horizontally formed and ends here in a head channel 32, which is completed on all sides. This head channel can be provided with a closable opening to be able to clean it better if necessary.
  • the potting machine 22 has an induction heater 33, with which kept the melt 27 at the casting temperature becomes.
  • the casting machine 22 is equipped with wheels 34, which run on rails 35 so that the potting machine at Can also be moved to a refill.
  • the casting plant according to the invention works as follows:
  • the molds are placed on the with their mold boxes Stand 1 transported in the direction of arrow 37 and arrive in cycles with their trolleys 3 on the transfer car 5.
  • This transfer carriage is then by means of the piston-cylinder unit 8 in the direction of arrow 39 postponed until the mouth 31 of the filling line 28 bears against the contact surface 16 of the casting mold 11.
  • the piston-cylinder unit 8 with such Pressure is applied to a given contact pressure between the mouth 31 and the contact surface 16 sets.
  • compressed gas is supplied via the Blown compressed gas port 25 into the pressure vessel 23, and until the level of the molten metal in the Filling line 28 via the mouth 31 into the pouring channel 14 the mold 11 runs.
  • the Pressure increased until the specified filling pressure for the mold 11 is obtained. This pressure is over the total filling time of the mold cavity 13 of the casting mold 11 maintained, although it is also possible depending the mold cavity 13 a certain pressure profile at Filling to drive.
  • the mold 11 is this provided with a ventilation channel 40 through which Gas contained in the mold cavity can escape.
  • This vent channel is not, however, compulsory, it can then omitted if the mold as such is sufficient is gas permeable for the filling process.
  • the stamp 20 is removed by means of the Locking cylinder 21 retracted into the channel 19, the Sand is shifted in such a way that the pouring channel 14 closes.
  • the mold box with the mold 11 immediately return to its starting position be, so that in cycle operation another Mold box of a mold 11 positioned on the transfer carriage 5 can be.
  • the pouring process described is repeated then.
  • FIG. 3 shows the previously described filling process and molded box with the casting mold moved into the filling position 11.
  • Fig. 3 shows how the increased pressure in the pressure vessel 23 affects, this pressure being increased so far can, as is the pouring funnel 30 of the filling shaft 29 permits.
  • the embodiment shown in FIGS. 5 and 6 differs from that in the previous ones Fig. Alone that the mold 11th including the molding box 2, the trolley 3 and of the sliding carriage 5 by an angle ⁇ to the horizontal have been tilted. This also presupposes that the head canal 32 of the filling line 28 is formed accordingly obliquely is, so that the mouth 31 of the filling line 28 on the contact surface 16 of the pouring channel 14 is obtained.
  • Fig. 6 shows that compared to Fig. 5 for the potting machine 22 moved mold box 2 with the mold 11 as well as the bath level inside the casting machine 22.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
EP00103559A 1999-05-03 2000-02-19 Procédé et dispositif pour remplir des moules avec des métaux liquides Withdrawn EP1050356A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19920267A DE19920267A1 (de) 1999-05-03 1999-05-03 Verfahren und Vorrichtung zum Füllen von Gießformen mit flüssigen Metallen
DE19920267 1999-05-03

Publications (1)

Publication Number Publication Date
EP1050356A1 true EP1050356A1 (fr) 2000-11-08

Family

ID=7906793

Family Applications (1)

Application Number Title Priority Date Filing Date
EP00103559A Withdrawn EP1050356A1 (fr) 1999-05-03 2000-02-19 Procédé et dispositif pour remplir des moules avec des métaux liquides

Country Status (6)

Country Link
US (2) US6460605B1 (fr)
EP (1) EP1050356A1 (fr)
JP (1) JP2000326063A (fr)
DE (1) DE19920267A1 (fr)
PL (1) PL339885A1 (fr)
TR (1) TR200001240A3 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210229021A1 (en) * 2018-10-16 2021-07-29 Parker-Hannifin Corporation Pleated channel flow filter and/or roll form method

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6929053B1 (en) * 2004-05-26 2005-08-16 General Motors Corporation Mold fill method and system
US8522857B2 (en) * 2011-06-09 2013-09-03 GM Global Technology Operations LLC Ladle for molten metal
CN102806341B (zh) * 2012-08-24 2014-04-02 中国南方航空工业(集团)有限公司 镁合金砂型铸造方法
CN104588587A (zh) * 2015-02-11 2015-05-06 张家港华日法兰有限公司 一种法兰盘毛坯铸件浇注系统
EP3231535B1 (fr) * 2015-04-03 2019-09-11 Sintokogio, Ltd. Dispositif de coulée de métal en fusion et procédé de coulée de métal en fusion
CN106493301B (zh) * 2016-12-29 2019-03-01 北京天哲消失模铸造技术有限公司 智能化环形砂箱输送线
CN108620533A (zh) * 2018-05-21 2018-10-09 河海大学常州校区 一种中型薄壁框类铸件的三箱造型工艺
CN110918940B (zh) * 2019-12-18 2021-12-31 内蒙古工业大学 一种大型有色金属薄壁结构件的铸造装置及铸造方法
CN113634741A (zh) * 2021-08-09 2021-11-12 宿迁东润机械制造有限公司 一种滑轮铸件浇铸装置、系统及其浇铸方法

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE551618C (de) * 1930-09-13 1932-06-03 Ludwig Duerr Dr Ing Verfahren zur Einfuellung metallischen Schmelzgutes in Dauerformen unter Anwendung eines regelbaren Gasdruckes
DE1758634B1 (de) * 1967-07-27 1970-09-24 Tatra Np Giessform fuer den Reversguss
DE2652657A1 (de) * 1975-11-21 1977-06-02 John Workman Giesserei-formvorrichtung
JPH02268959A (ja) * 1989-04-12 1990-11-02 Asahi Tec Corp 移動保持炉を有する低圧鋳造装置
DE4204262A1 (de) * 1992-02-13 1993-08-19 Bayerische Motoren Werke Ag Niederdruck-giessanlage
DE19834553A1 (de) * 1998-07-31 2000-02-03 Georg Fischer Disa Ag Verfahren und Vorrichtung zum steigenden Gießen von Leichtmetall

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FR1384808A (fr) * 1963-11-28 1965-01-08 Ct De Rech S De Pont A Mousson Dispositif pour la commande de poches de coulée de métal en fusion et moules de fonderie en comportant application
US3380511A (en) * 1964-05-25 1968-04-30 Campbell James Samuel Apparatus for automatically filling a receptacle
CH561091A5 (fr) * 1972-03-17 1975-04-30 Aeg Elotherm Gmbh
DK142533B (da) * 1974-09-11 1980-11-17 Dansk Ind Syndikat Anlæg til fremstilling af støbegods i trinvis fremførte, liggende stabelforme.
JPS62156062A (ja) * 1985-11-30 1987-07-11 Akio Nakano 水平射出式ダイカスト機における溶解金属の射出装置
US5125450A (en) * 1990-05-07 1992-06-30 Electrovert Ltd. Method of and system for controlling flow of molten liquid to cast metal alloys
US4977946A (en) * 1990-05-25 1990-12-18 General Motors Corporation Differential pressure, countergravity casting of individual charges of melt from a casting basin
US5465777A (en) * 1994-05-18 1995-11-14 The Budd Company Contact pouring
DK77694A (da) * 1994-06-29 1995-12-30 Dansk Ind Syndikat Fremgangsmåde og indretning til ved udstøbning mod tyngdekraften af støbeforme, især vådsandforme, med navnlig letoxiderbare metaller eller metallegeringer af afslutte støbeprocessen
DE19733485A1 (de) * 1997-08-01 1999-02-04 Wagner Heinrich Sinto Masch Verfahren zum Formgießen und Gießform für ein solches Verfahren

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE551618C (de) * 1930-09-13 1932-06-03 Ludwig Duerr Dr Ing Verfahren zur Einfuellung metallischen Schmelzgutes in Dauerformen unter Anwendung eines regelbaren Gasdruckes
DE1758634B1 (de) * 1967-07-27 1970-09-24 Tatra Np Giessform fuer den Reversguss
DE2652657A1 (de) * 1975-11-21 1977-06-02 John Workman Giesserei-formvorrichtung
JPH02268959A (ja) * 1989-04-12 1990-11-02 Asahi Tec Corp 移動保持炉を有する低圧鋳造装置
DE4204262A1 (de) * 1992-02-13 1993-08-19 Bayerische Motoren Werke Ag Niederdruck-giessanlage
DE19834553A1 (de) * 1998-07-31 2000-02-03 Georg Fischer Disa Ag Verfahren und Vorrichtung zum steigenden Gießen von Leichtmetall

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
PATENT ABSTRACTS OF JAPAN vol. 015, no. 025 (M - 1071) 21 January 1991 (1991-01-21) *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20210229021A1 (en) * 2018-10-16 2021-07-29 Parker-Hannifin Corporation Pleated channel flow filter and/or roll form method

Also Published As

Publication number Publication date
DE19920267A1 (de) 2000-11-09
TR200001240A2 (tr) 2001-01-22
US6460605B1 (en) 2002-10-08
TR200001240A3 (tr) 2001-01-22
PL339885A1 (en) 2000-11-06
US20020036072A1 (en) 2002-03-28
JP2000326063A (ja) 2000-11-28
US6453978B1 (en) 2002-09-24

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