EP0976860B1 - Tuftingmaschine und Nadelmodul dafür - Google Patents
Tuftingmaschine und Nadelmodul dafür Download PDFInfo
- Publication number
- EP0976860B1 EP0976860B1 EP99114552A EP99114552A EP0976860B1 EP 0976860 B1 EP0976860 B1 EP 0976860B1 EP 99114552 A EP99114552 A EP 99114552A EP 99114552 A EP99114552 A EP 99114552A EP 0976860 B1 EP0976860 B1 EP 0976860B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tufting
- row
- needles
- tufting needles
- displacement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/20—Arrangements or devices, e.g. needles, for inserting loops; Driving mechanisms therefor
Definitions
- the invention relates to a tufting machine with at least one of a series of tufting needles load-bearing needle bar and a needle module that has a number of tufting needles and on the Barre a tufting machine can be determined.
- the tufting needles are in each case continuous Straight lines arranged in a row (see DE-C-19 528 152).
- the base fabric is each related to the stitch spacing the row of tufting needles. It is also known to have two such rows of Set tufting needles at the same time on a needle bar so that when the needle bar moves two rows of punctures arise (see US-A-3 641 956).
- transverse ribs in the Form the finished product if with a relatively large stitch spacing, e.g. > 3.5 mm, worked becomes. These cross ribs represent an undesirable, annoying pattern on the carpet.
- the object of the present invention is to eliminate this disruptive pattern with simple to eliminate equipment.
- the invention provides a tufting machine at the outset mentioned type so that in each row - or at least when using several rows in every second row - the tufting needles at different distances parallel to the bar axis are offset, the offset of the tufting needles within a row at most half of the Stitch distance in the tuft direction corresponds.
- the offset can meet the respective requirements be adjusted.
- the offset of the tufting needles within a row is at least one tenth of the Stitch distance in the tuft direction corresponds.
- a tufting machine which is distinguished by the fact that that the offset (S) of the tufting needles in a row is determined from the quotient 50: (Stitch number / dm). This results in a completely even distribution of the puncture knobs and thus a safe exclusion of unwanted cross ribs.
- the tufting machine according to the invention can be designed so that the tufting needles one Row are arranged to the same extent and alternately offset.
- a number of Needle bar carrying tufting needles consisting of two parallel to each other, each parallel ingot sections carrying mutually extending tufting needles are formed, at least of which one is variably adjustable in its distance from the other to the offset of the tufting needles to choose within the series.
- the offset of the needles in a row for each tufting can be set specifically.
- the invention provides for the solution of the task, a needle module, which is thereby is distinguished by the fact that the tufting needles are offset at different distances across the row, whereby the offset of the tufting needles within the row is a maximum of half the stitch spacing in Tuft direction corresponds.
- rows of needles can then be generated be as they are formed by directly setting the needles on the bar can.
- Figure 1 shows a module with a module body 1, which is a series of in a straight line aligned tufting needles 2 carries. These modules are on one, not shown Needle bar fixed and in this way form a row of needles lying on a straight line.
- the puncture pattern shown in FIG. 1 with the stitch spacing S1 follows from this.
- the tufting process With a low pole and a relatively large stitch spacing, this results in a surface image with annoying cross ribs between the straight rows of puncture points.
- Figure 2 shows a module for the construction of a tufting machine according to the invention.
- a module body 3 again attached several tufting needles 4, but in the longitudinal direction of the Module and thus in the longitudinal direction of the needle bar, not shown, transversely to the bar and thus are also offset transversely to the module body by the dimension S2.
- a tufting process leads in each case to a puncture pattern as shown between lines 5. It comes down to this In this way, an even distribution of the puncture sites and at the same time a reduction the distance between the puncture points in the tuft direction according to arrow 6.
- the offset the tufting needles 4 of a row can be adapted to the particular circumstances.
- One in particular A good effect is achieved if the offset of the tufting needles (4) determines in a row is from the quotient 50: (number of stitches / dm).
- the arrangement according to the invention is particularly suitable for the production of low-pole goods, in other words with a pole height ⁇ 3.5 mm.
- modules as well as with direct attachment provide two or more rows of needles on the bar. It can have the desired effect can be brought about by the fact that the tufting needles of every second row in the described Are arranged offset.
- a tufting machine is shown in part, in which the needle bar in one rear, fixed bar section 7 and a front, variably adjustable bar section 8 is divided. By adjusting the position of the bar section 8, the offset can the tufting needles can be varied within the row as desired.
- the tufting needles defined in the bar sections 7, 8 are 9 each bent so that their shafts 10 the other bar section are closer than the associated pistons 11. It can then be a simple Form the row of needles without any needle offset.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
- Knitting Machines (AREA)
- Portable Nailing Machines And Staplers (AREA)
Description
- Fig. 1
- ein Modul mit in einer geradlinigen Reihe angeordneten Tuftingnadeln gemäß dem Stand der Technik mit zugehörigem Einstichbild,
- Fig. 2
- ein erfindungsgemäß ausgebildetes Modul mit in einer Reihe versetzt angeordneten Tuftingnadeln mit zugehörigem Einstichbild,
- Fig. 3
- eine Tuftingmaschine, bei der die Nadelbarre aus zwei parallel zueinander verlaufenden Barrenabschnitten gebildet ist, bei Nadelversatz null und
- Fig. 4
- eine Tuftingmaschine gemäß Fig. 3 mit erfindungsgemäßem Nadelversatz.
- 1
- Modulkörper
- 2
- Tuftingnadel
- 3
- Modulkörper
- 4
- Tuftingnadel
- 5
- Linie
- 6
- Pfeil
- 7
- hinterer, feststehender Barrenabschnitt
- 8
- vorderer, variabel einstellbarer Barrenabschnitt
- 9
- Tuftingnadeln
- 10
- Schaft
- 11
- Kolben
Claims (10)
- Tuftingmaschine mit mindestens einer eine Reihe von Tuftingnadeln (4) tragenden Nadelbarre,
dadurch gekennzeichnet, daß in jeder Reihe - oder bei Einsatz mehrerer Reihen zumindest in jeder zweiten Reihe - die Tuftingnadeln (4) quer zur Barrenachse unterschiedlich weit parallel versetzt sind, wobei der Versatz der Tuftingnadeln (4) innerhalb einer Reihe maximal der Hälfte des Stichabstandes in Tuftrichtung entspricht und nicht auf Null eingestellt wird. - Tuftingmaschine nach Anspruch 1, dadurch gekennzeichnet, daß der Versatz der Tuftingnadeln (4) innerhalb einer Reihe mindestens einem Zehntel des Stichabstandes in Tuftrichtung entspricht.
- Tuftingmaschine nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß der Versatz (S) der Tuftingnadeln (4) in einer Reihe bestimmt ist aus dem Quotienten 50 : (Stichzahl/dm).
- Tuftingmaschine nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die Tuftingnadeln (4) einer Reihe jeweils in gleichem Maße und alternierend versetzt angeordnet sind.
- Tuftingmaschine nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, daß die eine Reihe von Tuftingnadeln (4) tragende Nadelbarre aus zwei parallel zueinander verlaufenden, jeweils parallel zueinander verlaufende Tuftingnadeln tragenden Barrenabschnitten gebildet ist, von denen zumindest einer in seinem Abstand zum anderen variabel einstellbar ist, um den Versatz der Tuftingnadeln (4) innerhalb der Reihe zu wählen.
- Tuftingmaschine nach Anspruch 5, dadurch gekennzeichnet, daß zumindest bei den in einem der Barrenabschnitte sitzenden Tuftingnadeln der Schaft gegenüber dem Kolben in Richtung auf den anderen Barrenabschnitt abgekröpft ist.
- Nadelmodul, das eine Reihe von Tuftingnadeln hat und an der Barre einer Tuftingmaschine festlegbar ist,
dadurch gekennzeichnet, daß die Tuftingnadeln (4) quer zu der Reihe unterschiedlich weit versetzt sind, wobei der Versatz der Tuftingnadeln (4) innerhalb der Reihe maximal der Hälfte des Stichabstandes in Tuftrichtung entspricht und nicht auf Null eingestellt wird. - Nadelmodul nach Anspruch 7, dadurch gekennzeichnet, daß der Versatz der Tuftingnadeln (4) innerhalb der Reihe mindestens einem Zehntel des Stichabstandes in Tuftrichtung entspricht.
- Nadelmodul nach Anspruch 7 oder 8, dadurch gekennzeichnet, daß der Versatz (S) der Tuftingnadeln (4) in der Reihe bestimmt ist aus dem Quotienten 50 : (Stichzahl/dm).
- Nadelmodul nach einem der Ansprüche 7 bis 9, dadurch gekennzeichnet, daß die Tuftingnadeln (4) der Reihe jeweils in gleichem Maße und alternierend versetzt angeordnet sind.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE19833836 | 1998-07-28 | ||
DE19833836A DE19833836C1 (de) | 1998-07-28 | 1998-07-28 | Tuftingmaschine und Nadelmodul dafür |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0976860A1 EP0976860A1 (de) | 2000-02-02 |
EP0976860B1 true EP0976860B1 (de) | 2003-08-27 |
Family
ID=7875509
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP99114552A Expired - Lifetime EP0976860B1 (de) | 1998-07-28 | 1999-07-23 | Tuftingmaschine und Nadelmodul dafür |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP0976860B1 (de) |
AT (1) | ATE248245T1 (de) |
DE (2) | DE19833836C1 (de) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11585029B2 (en) | 2021-02-16 | 2023-02-21 | Card-Monroe Corp. | Tufting maching and method of tufting |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE60223796T2 (de) * | 2001-05-03 | 2008-10-30 | Shaw Industries Group, Inc. | Tuftnadelanordnung |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3641956A (en) * | 1970-08-26 | 1972-02-15 | Sylvan B Ownbey | Nondirectional loop tuft carpet-making machine |
GB1597733A (en) * | 1977-06-30 | 1981-09-09 | Spencer Wright Ind Inc | Tufting machine gauge parts |
US4440102A (en) * | 1983-05-19 | 1984-04-03 | Card Roy T | Tufting machine and method of tufting for producing multiple rows of tufts with single lengths of yarn |
DE8535667U1 (de) * | 1985-12-19 | 1986-02-06 | Singer Spezialnadelfabrik GmbH, 5102 Würselen | Nadelmodul für eine Tuftingmaschine |
DE19528149A1 (de) * | 1995-08-01 | 1997-02-06 | Deutsches Teppich Forschungsin | Tuftingverfahren sowie Tuftingmaschine zu seiner Durchführung |
DE19528152C1 (de) * | 1995-08-01 | 1996-11-07 | Zimmermann Jos Gmbh & Co Kg | Paarung von Tuftingnadeln für die Drei-Achsen-Tuftingtechnik |
-
1998
- 1998-07-28 DE DE19833836A patent/DE19833836C1/de not_active Expired - Fee Related
-
1999
- 1999-07-23 EP EP99114552A patent/EP0976860B1/de not_active Expired - Lifetime
- 1999-07-23 AT AT99114552T patent/ATE248245T1/de not_active IP Right Cessation
- 1999-07-23 DE DE59906749T patent/DE59906749D1/de not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11585029B2 (en) | 2021-02-16 | 2023-02-21 | Card-Monroe Corp. | Tufting maching and method of tufting |
Also Published As
Publication number | Publication date |
---|---|
ATE248245T1 (de) | 2003-09-15 |
EP0976860A1 (de) | 2000-02-02 |
DE19833836C1 (de) | 2000-06-08 |
DE59906749D1 (de) | 2003-10-02 |
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