EP0786635A2 - Installation pour le chargement et le déchargement d'articles céramiques des superstructures de tables de cuisson - Google Patents

Installation pour le chargement et le déchargement d'articles céramiques des superstructures de tables de cuisson Download PDF

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Publication number
EP0786635A2
EP0786635A2 EP97100851A EP97100851A EP0786635A2 EP 0786635 A2 EP0786635 A2 EP 0786635A2 EP 97100851 A EP97100851 A EP 97100851A EP 97100851 A EP97100851 A EP 97100851A EP 0786635 A2 EP0786635 A2 EP 0786635A2
Authority
EP
European Patent Office
Prior art keywords
firing
working line
goods
kiln
aids
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP97100851A
Other languages
German (de)
English (en)
Other versions
EP0786635A3 (fr
Inventor
Andreas Böttcher
Bernd Stender
Ralf Binninger
Johannes Figel
Friedherz Becker
Lutz Henkel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Riedhammer GmbH
Original Assignee
Riedhammer GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Riedhammer GmbH filed Critical Riedhammer GmbH
Publication of EP0786635A2 publication Critical patent/EP0786635A2/fr
Publication of EP0786635A3 publication Critical patent/EP0786635A3/fr
Withdrawn legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00—Charging; Discharging; Manipulation of charge
    • F27D3/0021—Charging; Discharging; Manipulation of charge of ceramic ware
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D5/00—Supports, screens, or the like for the charge within the furnace
    • F27D5/0006—Composite supporting structures
    • F27D5/0025—Composite supporting structures assembled to present a three-point support

Definitions

  • the invention relates to a system for loading and unloading firing table assemblies with ceramic goods, in particular porcelain.
  • firing table is initially understood generally to mean a base on which the goods (the firing material) can be placed before, during and after the firing process.
  • Supports for placing ceramic firing material are known, inter alia, from US 3,137,910 A, DE 28 44 281 A1 and DE 35 16 490 A1.
  • Each individual part is placed on its own support, which can again have the shape of a tripod, for example.
  • the invention is accordingly based on the object to provide a system for loading and unloading of firing table assemblies with ceramic goods, which, as an integral part of a ceramic work, enables largely independent loading and unloading, so as to keep the vehicle fleet small and to enable a uniform utilization of the loading and unloading station in relation to the furnace system.
  • Another object of the invention is to optimize the loading and unloading station so that the goods can be manipulated in the shortest possible way with a corresponding saving in space.
  • An essential component of the system is the vehicle, which can be moved alternately along the second working line. It has the function of a link between the first and third working lines. While the kiln cars with their firing table superstructures are guided along the first line, this serves between the first and third Work line arranged vehicle to transfer the firing table superstructures from the first line to the third line or to return from the third line to the first line. This applies both to the feeding of burning table assemblies with fired goods to the third work line, as well as the return of firing table assemblies with unburned goods to the kiln cars on the first working line.
  • one embodiment provides that all three working lines are arranged essentially parallel to one another.
  • the kiln cars, the firing table superstructures (including their kiln furniture) and the goods are mainly moved in the longitudinal direction of the first and third working lines; the direction of movement is perpendicular to the longitudinal extension of the working lines only for transfer with the aid of the vehicle mentioned.
  • the system is best arranged parallel to an associated furnace system (a tunnel or roller furnace) so that only the furnace inlet and outlet are connected to the first working line for the transport of the furnace cars have to. All of this can be done in a very small space, so that the space required for the entire system can be considerably reduced compared to conventional organizational forms.
  • a furnace system a tunnel or roller furnace
  • the first working line can consist of a rail section on which the kiln cars are alternately guided.
  • the second working line can also consist of a rail section on which the vehicle can be moved alternately.
  • the invention also covers, for example, roller conveyors.
  • the design of the (fireproof) firing table superstructures is basically arbitrary. As also explained in more detail below with reference to the description of the figures, an arrangement comprising a multiplicity of firing aids arranged side by side and one above the other has advantages.
  • the kiln furniture can consist of so-called “cranks", for example. However, other forms of kiln furniture, such as those mentioned at the beginning, can also be used.
  • the "manipulation" (handling) of the kiln furniture can then be carried out particularly easily if the kiln furniture is arranged in rows parallel and perpendicular to the direction of movement of the kiln cars, ie parallel and perpendicular to the longitudinal extension of the working lines. In this way, individual rows can be moved together from a plurality of kiln furniture arranged side by side and one above the other, which significantly increases the capacity of the system.
  • An embodiment of the invention provides for receiving and dispensing a firing table assembly or for receiving and dispensing the kiln furniture of a firing table assembly before that the vehicle includes one or more forks that are movable perpendicular to the longitudinal extension of the work lines and adjustable in height. Gripping arms or other handling means can also be used.
  • a number of forks corresponding to the number of firing aid rows are guided below the lowest level of the firing table assembly and then lifted, i.e. detached from the kiln car, before the forks are perpendicular to the longitudinal extension the first working line in the direction of the third working line and place the burnt-table assembly on a corresponding shelf there.
  • the vehicle is moved in the longitudinal direction of the working line with the firing table assembly to the corresponding position.
  • the goods are removed from the firing table assembly or the firing aids and new goods are placed on them.
  • the firing aids thus newly assembled are then put together to form a new firing table structure and, in the opposite way, as described above, are returned to the first working line with the vehicle and placed there on an (empty) kiln car.
  • the third working line has at least one table for receiving a firing table assembly with fired goods, at least one device for separating the firing aids of a firing table assembly, at least one removal station for the goods and / or the firing aids, at least one station for loading the firing aids with unburned goods , at least one device for assembling a new burner table assembly from kiln furniture with unfired goods and at least another table as the transfer station of the firing table assembly thus assembled to the vehicle.
  • the firing table assembly with fired goods after it has been placed on the table from the first working line in one or more steps with the help of the vehicle, is initially "isolated", the isolation being carried out, for example, by removing individual rows of firing aids arranged side by side and one above the other will. This is followed by an automatic or manual removal of the firing material from the kiln furniture. Then the now empty kiln furniture is reloaded with goods. In a further step, a new firing table structure is put together on a further table, which is then returned completely or in individual batches from the vehicle to a kiln car along the first working line.
  • the firing table superstructures can also be stored temporarily.
  • the system is used for loading and unloading porcelain, it is advisable to split the third working line into two parts, with part of the treatment of the hollow goods and part of the treatment of the flat goods.
  • a separation is advantageous because hollow goods generally require different firing table structures (for example, with larger distances between the individual levels) and hollow goods still have to be manually loaded and unloaded today, whereas flat goods can be removed or loaded using suction devices, for example.
  • the two aforementioned sections (parts) of the third working line then each have devices of the aforementioned type and according to one embodiment are in The longitudinal direction of the second working line (direction of travel of the vehicle) is arranged next to one another (one behind the other), so that the third working line in turn enables a uniform movement sequence aligned parallel to the other working lines.
  • the devices for separating the firing aids of a firing table assembly or for assembling a firing table assembly from firing aids can each comprise at least one fork (possibly with several prongs) by means of which, for example, a row of firing aids arranged side by side and one above the other with the goods placed on them can be removed from the respective firing table assembly or this is feedable.
  • a cyclical movement between the tables mentioned is advantageous both for automatic and manual loading and unloading of the goods from or onto the kiln furniture.
  • porcelain flatware can be removed from or placed on the kiln furniture by means of suction devices, and the clocked onward transport takes place only after unloading or loading.
  • the third line of work can be designed with further devices and devices for treating the goods.
  • Such devices include to the state of the art and can be integrated into a system according to the invention.
  • the kiln car shown in FIG. 1 with a combustion table structure corresponds largely to known embodiments, which is why only the essential features are mentioned below.
  • the kiln car 10 guided on wheels has a firing table structure 12, which is constructed as follows:
  • Supports 14 stand at one end on a wagon plateau 16 and protrude upwards at their other end, where they are shaped to receive feet 18 of appropriate kiln furniture 20.
  • the kiln furniture 20 here consists of so-called “cranks”, which are shown schematically in FIG. 1 (top right) in the top view. It is a "fish-like” designed kiln furniture with three feet on each side of the plate-like support body. This makes it possible to use the kiln furniture on both sides.
  • a vertical "tower" 22 is put together from a large number of kiln furniture arranged one above the other.
  • a multiplicity of towers 22 are arranged next to one another (in FIG. 1: 4 rows) and one behind the other (for example 5 rows), so that for example with 8 stacking aids 20 arranged one above the other, a "total" firing aid requirement of 4 "x 5" rows per "tower” 160 results, which can accommodate, for example, 160 plates.
  • Such a kiln car construction is known in principle and, after it has ended a kiln trip, it is guided out of the kiln (FIG. 2:30) via rails 32 onto a return path which is arranged parallel to the kiln 30 and represents a first working line 40.
  • the return path 40 is - if necessary with the interposition of a kiln car storage (not shown) - returned at its other end via a rail section 34 to the kiln 30, so that the individual kiln cars 50 with firing table assemblies 12 can be moved in and out of the kiln by rail.
  • a further working line 60 is arranged parallel to the working line 40, along which a vehicle 62 can be moved on rails 64 alternately essentially parallel to the working line 40 (arrows P).
  • the furnace cars 50 After passing through the furnace 30, the furnace cars 50 are guided onto the working line 40.
  • the vehicle 62 drives directly in front of (next to) a kiln car (labeled 50A in FIG. 2), the kiln car 50A facing the vehicle 62 in the orientation shown in FIG.
  • the vehicle 62 has four forks 66 which are guided under the bottom firing aid 20u of the four rows of firing aids 20 lying next to one another (into the spaces 24 shown in FIG. 1). As indicated schematically in FIG. 2, the length of the forks 66 corresponds to the depth of the firing table structure 12, so that after the forks 66 are lifted up, the entire firing table structure (with four rows of firing aids, each consisting of five "towers") is detected.
  • the forks 66 are then moved across the working line 60 to a third working line 80 perpendicular to the longitudinal extension of the working line 40 and lowered there, so that the entire firing table assembly 12 can be placed on a table 82.
  • the vehicle 62 is again in the starting position and, as will be described below, can assume a new functional position.
  • the table 82 is movable in the longitudinal direction of the working line 80 and next moves into an unloading position 84.
  • This is formed with a fork 86, which in each case engages under a stacked row of kiln furniture 20, but here - as shown - a row parallel to the working lines 40, 60.
  • Such a series of kiln furniture is then placed on a clocked conveyor belt 88, in which Figure a total of seven clock positions 88a-88g are shown.
  • the fired goods for example coffee pots, cups or plates
  • the kiln furniture can be checked by optical or mechanical methods.
  • the firing aids or stacks of firing aids can also be transported, for example, by means of a gripping device.
  • the table 92 is then moved parallel to the working line 60.
  • the vehicle 62 is also brought into a correspondingly assigned position and, with the help of the forks 66, takes over the entire firing table structure in the reverse manner as described above and transfers it to a kiln car 50, for example the kiln car 50A, which was previously unloaded as described was.
  • a new kiln car with a firing table structure and unfired goods is provided, which can then be guided to the kiln 30 via the working line 40.
  • the tables 82, 92 can be moved alternately to both sides of the associated stations 84, 94. In this way, for example, the moment when the right-hand section of the table 82 in FIG. 2 is moved to the left into the unloading position, the one previously in the unloading position of a firing table assembly freed table section out of the unloading position (82a) and is thus available to accommodate a new firing table structure (with the help of the vehicle 62).
  • the working line 80 according to Figure 2 is made in two parts. Part I is subordinate to the part I described so far - in the longitudinal direction of working line 60 - which has a similar structure to part I, but has modifications with regard to its mechanical equipment.
  • An unloading station is designated by the reference number 84.2 and comprises a movable table 82.2.
  • a firing table assembly is placed on the table 82.2 by means of the vehicle 62 and guided into the unloading position 84.2.
  • a fork 86.2 only takes one level from a number of kiln furniture and places it on a clocked belt 88.2. In this way, the (fired) goods are directly accessible from above and can be removed from the firing aids by means of appropriate manipulators with suction cups and placed at a suitable location (item 87).
  • the fork 86.2 ensures that the individual levels of kiln furniture 20 with goods are removed one by one from top to bottom and row by row until the entire firing table assembly has been dismantled.
  • the kiln furniture 20 freed from the firing material is optically and / or mechanically checked for errors in an intermediate position 88.2e and, if necessary, automatically replaced.
  • a first row is placed on the table 92.2 adjacent to the working line 60 by means of a fork 90.2. Then another row is taken and placed on the previously placed row. This continues until a complete row (for example 94.2a) is made up of four kiln aids and eight superimposed aids. The other rows (94.2b, 94.2c ...) are then put together in the same way.
  • the vehicle 62 moves to the corresponding position (in FIG. 2: “S”), picks up the firing table assembly 12 and places it on the one that has been advanced into a corresponding position associated kiln car 50.
  • the exemplary embodiment shown is designed such that flat goods are to be loaded and unloaded over part II of work line 80 and hollow goods over part I of work line 80.
  • the ratio of hollow to flatware within a complete production line is usually 1: 2, i.e. one part of hollowware accounts for 2 parts of flatware, for example a coffee pot or a cup to two plates. While plates are relatively easy Automatically loading and unloading, for example using the suction devices mentioned, this is more difficult with hollow goods.
  • the system according to the invention also takes this aspect into account, since the central vehicle 62 is assigned to both parts (I, II) of the working line 80 and interacts with a common working line 40. Accordingly, the vehicle 62 will only “stay” more often in the area of part II of the working line 80 and unload or load kiln cars, in accordance with the respective requirement.
  • the system can be completed with a fourth working line, which is used to store combustion table structures.
  • a fourth working line which is used to store combustion table structures.
  • firing table assemblies filled with unfired goods are "temporarily stored” so that they can be removed again when necessary (for example at night or on "non-working days") and placed on a free kiln car on the first working line and then fed to the kiln.
  • the store also serves to temporarily hold the firing table superstructures with fired goods, these superstructures then being loaded and reloaded later along the third working line, depending on the load on the third working line.
  • This fourth work line can be loaded or emptied using the central vehicle.
  • the storage can be constructed and organized, for example, in the manner of a high-bay warehouse. According to one embodiment, it can be arranged to save space above the other working lines. There is easy access if the storage is arranged above the first working line. The vehicle then only moves the respective firing table assembly vertically and then places it horizontally in a corresponding storage location or removes an assembly from there.
EP97100851A 1996-01-29 1997-01-21 Installation pour le chargement et le déchargement d'articles céramiques des superstructures de tables de cuisson Withdrawn EP0786635A3 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19602880 1996-01-29
DE1996102880 DE19602880C2 (de) 1996-01-29 1996-01-29 Anlage zum Be- und Entladen von Brenntischaufbauten mit keramischer Ware

Publications (2)

Publication Number Publication Date
EP0786635A2 true EP0786635A2 (fr) 1997-07-30
EP0786635A3 EP0786635A3 (fr) 1998-06-17

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Application Number Title Priority Date Filing Date
EP97100851A Withdrawn EP0786635A3 (fr) 1996-01-29 1997-01-21 Installation pour le chargement et le déchargement d'articles céramiques des superstructures de tables de cuisson

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EP (1) EP0786635A3 (fr)
DE (1) DE19602880C2 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005001363A1 (fr) * 2003-06-28 2005-01-06 Riedhammer Gmbh Systeme de manipulation automatisee de pieces façonnees en ceramique
DE102006060104A1 (de) * 2006-12-18 2008-06-26 Maschinen- Und Stahlbau Julius Lippert Gmbh & Co. Kg Vorrichtung zum Be- und Entladen eines Ofenwagens
CN100526039C (zh) * 2004-05-11 2009-08-12 西安银马实业发展有限公司 聚苯混凝土保温砌模砌块全自动生产线
CN103292600A (zh) * 2013-03-14 2013-09-11 江西稀有金属钨业控股集团有限公司 一种移送装料桶进出炉装置
EP4230939A1 (fr) * 2022-02-21 2023-08-23 Lippert GmbH & Co. KG Dispositif de chargement pour un chariot de four

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1841641A (en) 1929-08-12 1932-01-19 American Encaustic Tiling Comp Tile setter
US3137910A (en) 1962-01-22 1964-06-23 Shenango China Inc Gloss setter
DE7005982U (de) 1969-02-20 1970-06-18 Ginori Ceramica Ital Spa Lagersgestell aus feuerfesten material fuer das brennen keramischer gegenstaende.
DE2844281A1 (de) 1978-10-11 1980-04-24 Steuler Industriewerke Gmbh Brennhilfsmittelbesatz fuer das einlagige brennen keramischer formlinge auf brennwagen
DE3516490A1 (de) 1985-05-08 1986-11-13 Elektroschmelzwerk Kempten GmbH, 8000 München Brennhilfsmittel
DE3923564C1 (fr) 1989-07-17 1991-01-17 Riedhammer Gmbh Und Co Kg, 8500 Nuernberg, De
DE4322099C1 (de) 1993-07-02 1994-12-15 Riedhammer Gmbh Co Kg Brennregal
DE4411412C1 (de) 1994-03-31 1995-09-07 Riedhammer Gmbh Co Kg Vorrichtung zum Be- und Entladen eines Brenntischaufbaus mit Brenngut

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IT1020342B (it) * 1974-08-30 1977-12-20 Ginori Ceramica Ital Spa Metodo per il sostegno di tonderia o simili semilavorati ceramici in corso di cottura entro forni median te una struttura a caselle e strut tura a caselle realizzante tale me todo
DE2519180B2 (de) * 1975-04-30 1978-10-19 Werner Ing.(Grad.) 8524 Neunkirchen Strohmenger Anlage zum Trocknen von Keramikwaren
DE2542551A1 (de) * 1975-09-24 1977-03-31 Erwin Steinberg Anlage zum umsetzen und palettieren frisch geformter steine
DE2730479A1 (de) * 1977-07-06 1979-01-25 Ceramano Keramik W J Schwaderl Anlage zum be- und entladen von einem tunnelofen zugeordneten ofenwagen sowie zum zwischenlagern der ware
DE3006375A1 (de) * 1980-02-20 1981-10-15 Annawerk Keramische Betriebe GmbH, 8633 Rödental Verfahren zum ent- und beladen von tunnelofenbrennwagen, insbesondere beim brennen von flachgeschirrteilen, wie porzellantellern o.dgl.
DE3006376A1 (de) * 1980-02-20 1981-10-22 Annawerk Keramische Betriebe GmbH, 8633 Rödental Brennhilfsmittel zum brennen von flachgeschirr im tunnelofen
FR2585341B1 (fr) * 1985-07-26 1990-12-14 Elect Meca Et Const Installation de manutention de produits ceramiques
DE9108325U1 (fr) * 1991-07-05 1991-09-05 Annawerk Keramische Betriebe Gmbh, 8633 Roedental, De
DE4232631A1 (de) * 1992-09-29 1994-03-31 Michael Voit Gmbh Maschinenfab Verfahren zum Betreiben einer Durchlaufbrennanlage, insbesondere für Ton- oder Porzellanwaren und Durchlaufbrennanlage hierfür
DE4300990C2 (de) * 1993-01-15 1996-10-31 Zeidler Kg Maschf Heinrich Vorrichtung zum Beschicken von Brennöfen
DE4446086A1 (de) * 1993-12-24 1995-06-29 Eisenmann Kg Maschbau Verfahren zum vollautomatischen Beladen eines mehrlagigen Gestellaufbaus von Ofenwagen zum Brennen von Keramikteilen und Vorrichtung zur Verfahrensdurchführung

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1841641A (en) 1929-08-12 1932-01-19 American Encaustic Tiling Comp Tile setter
US3137910A (en) 1962-01-22 1964-06-23 Shenango China Inc Gloss setter
DE7005982U (de) 1969-02-20 1970-06-18 Ginori Ceramica Ital Spa Lagersgestell aus feuerfesten material fuer das brennen keramischer gegenstaende.
DE2844281A1 (de) 1978-10-11 1980-04-24 Steuler Industriewerke Gmbh Brennhilfsmittelbesatz fuer das einlagige brennen keramischer formlinge auf brennwagen
DE3516490A1 (de) 1985-05-08 1986-11-13 Elektroschmelzwerk Kempten GmbH, 8000 München Brennhilfsmittel
DE3923564C1 (fr) 1989-07-17 1991-01-17 Riedhammer Gmbh Und Co Kg, 8500 Nuernberg, De
DE4322099C1 (de) 1993-07-02 1994-12-15 Riedhammer Gmbh Co Kg Brennregal
DE4411412C1 (de) 1994-03-31 1995-09-07 Riedhammer Gmbh Co Kg Vorrichtung zum Be- und Entladen eines Brenntischaufbaus mit Brenngut

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005001363A1 (fr) * 2003-06-28 2005-01-06 Riedhammer Gmbh Systeme de manipulation automatisee de pieces façonnees en ceramique
CN100526039C (zh) * 2004-05-11 2009-08-12 西安银马实业发展有限公司 聚苯混凝土保温砌模砌块全自动生产线
DE102006060104A1 (de) * 2006-12-18 2008-06-26 Maschinen- Und Stahlbau Julius Lippert Gmbh & Co. Kg Vorrichtung zum Be- und Entladen eines Ofenwagens
DE102006060104B4 (de) * 2006-12-18 2010-11-25 Maschinen- Und Stahlbau Julius Lippert Gmbh & Co. Kg Anlage zum Be- und Entladen eines Ofenwagens
CN103292600A (zh) * 2013-03-14 2013-09-11 江西稀有金属钨业控股集团有限公司 一种移送装料桶进出炉装置
EP4230939A1 (fr) * 2022-02-21 2023-08-23 Lippert GmbH & Co. KG Dispositif de chargement pour un chariot de four

Also Published As

Publication number Publication date
DE19602880C2 (de) 1998-07-23
DE19602880A1 (de) 1997-07-31
EP0786635A3 (fr) 1998-06-17

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