EP0492745A1 - Weft handling apparatus in a jet loom - Google Patents

Weft handling apparatus in a jet loom Download PDF

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Publication number
EP0492745A1
EP0492745A1 EP91203417A EP91203417A EP0492745A1 EP 0492745 A1 EP0492745 A1 EP 0492745A1 EP 91203417 A EP91203417 A EP 91203417A EP 91203417 A EP91203417 A EP 91203417A EP 0492745 A1 EP0492745 A1 EP 0492745A1
Authority
EP
European Patent Office
Prior art keywords
weft
broken
yarn
detecting means
jet loom
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP91203417A
Other languages
German (de)
English (en)
French (fr)
Inventor
Masahiko C/O Kabushiki Kaisha Toyoda Murata
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Industries Corp
Original Assignee
Toyoda Jidoshokki Seisakusho KK
Toyoda Automatic Loom Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyoda Jidoshokki Seisakusho KK, Toyoda Automatic Loom Works Ltd filed Critical Toyoda Jidoshokki Seisakusho KK
Publication of EP0492745A1 publication Critical patent/EP0492745A1/en
Withdrawn legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
    • D03D51/06—Driving, starting, or stopping arrangements; Automatic stop motions using particular methods of stopping
    • D03D51/08—Driving, starting, or stopping arrangements; Automatic stop motions using particular methods of stopping stopping at definite point in weaving cycle, or moving to such point after stopping
    • D03D51/085—Extraction of defective weft

Definitions

  • the present invention relates to a faulty weft removing device for a jet loom for extracting a faulty weft from the cloth fell to remove the faulty weft from the fabric being woven on the jet loom.
  • Faulty weft removing devices for removing a faulty weft from the cloth fell of the fabrie being woven on a jet loom have been disclosed in Japanese Patent Laid-open (Kokai) Nos. Sho 62-215047 and Sho 62-177257. Both the prior art faulty weft removing devices leave a faultily inserted portion of a weft continuous with the successive portion of the weft, and pull the successive portion of the weft toward the picking side of the jet loom to removed the faultily inserted portion of the weft from the shed.
  • the prior art faulty weft removing devices are provided with a pair of pulling rollers disposed on the weft receiving side of the jet loom to extract a broken weft remaining in the shed from the shed.
  • the present invention provides a faulty weft removing device comprising: a weft breakage detecting means disposed on the weft receiving side of the jet loom; a weft extracting means provided with a pair of extraction rollers for gripping a broken weft broken from a weft extending from a weft feed package, and capable of moving the pair of extraction rollers from a position near the cloth fell of the fabric toward the reed of the jet loom to separate the broken weft from the cloth fell and of rotating the pair of extraction rollers so that the broken weft is pulled toward the weft receiving side to extract the broken weft from the shed; a yarn removing suction means having a suction opening extending over the range of swing motion of the reed; a first yarn detecting means interposed be ween the yarn removing suction means and a gripping range in which the pair of extraction rollers grip the broken weft; a second yarn detecting means disposed on the suction passage of the
  • the pair of extraction rollers grip the broken weft broken from a faultily inserted weft, and then the pair of extraction rollers move from a position near the cloth fell toward the reed to separate the broken weft partially from the cloth fell. Then, the pair of extraction rollers are rotated so as to pull the broken weft toward the weft receiving side to extract the broken weft from the shed.
  • the first yarn detecting means interposed between the weft removing suction means and the gripping range in which the pair of extraction rollers grip the broken weft detects the passage of the trailing end of the broken weft past a position corresponding thereto while the broken weft is being extracted from the shed.
  • the second yarn detecting means disposed on the suction path of the weft removing suction means detects the passage of the leading end of the broken weft past a position corresponding thereto. Accordingly, the length of a portion of the broken weft extending before the pair or extraction rollers can be determined from the duration of detection of the broken weft by the first yarn detecting means and the rotation of the pair of extraction rollers during time corresponding to the duration of detection of the broken weft by the first yarn detecting means, and the length of a portion of the broken weft extending after the pair of extraction rollers can be determined from the duration of detection of the broken weft by the second yarn detecting means and the rotation of the pair of extraction rollers during time corresponding to the duration of detection of the broken weft by the second yarn detecting means. Thus, the lerigth of the broken weft can be determined.
  • a main picking nozzle 2 is mounted on one end of the sley 1 of a jet loom, and a weft measured by and stored on a weft measuring/storing device 3 of a winding drum type is fed to the main picking nozzle 1.
  • the main picking nozzle 2 picks the weft into the weft passage 4a of a modified reed 4 set upright on the sley 1 at a picking angle in a weaving cycle.
  • the feed of the weft stored on the weft storage suxface 3a of the weft measuring/storing device 3 controlled by engaging a holding pin 5a with the weft storage surface 3a and disengaging the holding pin 5a from the weft storage surface 3a by a so enoid actuator 5.
  • the weft picked by the main picking nozzle 2 is assisted for running through the weft passage 4a by the jetting action of sequentially arranged auxiliary picking nozzles 20.
  • a weft detector 6 disposed at a predetermined position on the weft receiving side as shown in Fig. 1 detects whether or not the picked weft has arrived at a predetermined position in a predetermined angular range in the weaving cycle.
  • the output signal of the weft detector 6 is given to a control computer C, and then the control computer C stops the main motor M of the jet loom or continues the operation of the main motor M according to the output signal of the weft detector 6.
  • the weft When the weft is inserted normally, the weft is beaten up with the modified reed 4 into the cloth fell W1 of the fabric W, the inserted weft is cut from the weft extending from the weft measuring/storing device 3 with an electromagnetic cutter 7, and then the weaving operation is continued.
  • the control computer C provides a signal to stop the main motor M.
  • the main shaft of the jet loom turns about one full turn before the jet loom stops after a picking failure detection signal has been provided.
  • the picking failure detection signal is provided while the sley 1 advances from the rearmost position toward the fabric W, beats up the faultily inserted weft, moves backward, and then advances again to a position indicated by alternate long and two short dashes lines immediately before the beat-up position as shown in Figs. 1 and 2.
  • the electromagnetic cutter 7 is set to an inoperative state to maintain the faultily inserted weft beaten up to the cloth fell W1 of the fabric W connected to the weft extending from the main picking nozzle 2.
  • a blow nozzle 8 is disposed directly below the main picking nozzle 2
  • a weft guide duct 9 is disposed directly above the main picking nozzle 2 opposite to the blow nozzle 8.
  • the outlet opening 8a of the blow nozzle 8, and the inlet opening 9a of the weft guide duct 9 are disposed opposite to each other respectively on the opposite sides of the jetting region of the main picking nozzle 2.
  • a fixed cutting blade 10 is interposed between the tip of the main picking nozzle 2 and the inlet opening 9a of the weft guide duct 9.
  • An air guide 11 and a suction pipe 12 are provided behind the outlet opening 9b of the weft guide duct 9 on the sley 1 for swing motion together with the sley 1.
  • the inlet and outlet openings of the air guide 11 and the inlet opening of the suction pipe 12 are on an ejection path along which the weft is ejected from the weft guide duct 9.
  • a weft detector 19, i.e., a transmission photoelectric sensor, is provided within the air guide 11.
  • the outlet end of the suction pipe 12 is bent toward a waste box, riot shown, disposed in front of the range of swing motion of the sley 1, and a blow nozzle 13 is connected to the bend in the suction pipe 12.
  • a stepping motor 14 is disposed behind the range of swing motion of the sley 1, a driving roller 15 is connected operatively to the stepping motor 14, and a driven roller 17 is attached to the operating rod of a pneumatic cylinder actuator 16 so as to be brought into contact with the driving roller 15.
  • a weft breakage detector 18 is disposed behind the weft detector 6 with respect to the pickinq direction.
  • the leading end of the inserted weft does not reach a position corresponding to the weft breakage detector 18.
  • the weft breakage detector 18 gives a weft breakage detection signal to the control computer C, and then the control computer C stops the jet loom.
  • a suction pipe 21 is disposed behind the weft breakage detector 18 with respect to the picking direction and is connected to the suction port of a blower 34.
  • the expanded suction opening 21a of the suction pipe 21 has a width corresponding to the range of swing motion of the modified reed 4 so that a broken weft running through the weft passage 4a can surely be sucked through the suction opening 21a into the suction pipe 21.
  • a pneumatic cylinder actuator 23 is disposed near a false selvage W2 with its longitudinal axis extended along the warps, and a support frame 24 is attached to the operating rod of the pneumatic cylinder actuator 23.
  • a driving roller 26 is mounted on the output shaft of a stepping motor 25 supported on the support frame 24.
  • a pneumatic cylinder actuator 27 is supported pivotally for tilting motion by a shaft 28 on the upper portion of the support frame 24.
  • a lever 29 is supported pivotally for swing motion by a shaft 30 on the middle portion of the support frame 24.
  • the lever 29 has one end connected to the operating rod of the pneumatic cylinder actuator 27 and the other end supporting a driven roller 31.
  • the driven roller 31 is brought into contact with the driving roller 26 by projecting the operating rod of the pneumatic cylinder actuator 27 from the cylinder.
  • Yarn guides 32A and 32B are projected from the support frame 24 respectively to the opposite sides of the operating range of the driving roller 26 and the driven roller 31.
  • Guide grooves 32a are formed in the front portions of the yarn guides 32A and 32B, respectively.
  • a yarn detector 33 i.e., a reflection photoelectric sensor, is attached to the outer side surface of the yarn guide 32B.
  • the blow nozzles 8 and 13, and the pneumatic cylinder actuators 16, 23 and 27 are connected respectively through solenoid valves V1, V2, V3, V4 and V5 to a compressed air supply source, not shown.
  • the solenoid valves V1 to V5 and the stepping motors 14 and 25 are controlled by the control computer C.
  • the control computer C controls the solenoid valves V1 to V5 and the stepping motors 14 and 25 according to the output signals of the weft breakage detector 18 and the yarn detectors 22 and 33.
  • control computer C executes a faulty weft removing program represented by flow charts in Figs. 10 to 13.
  • the weft detector 6 If the weft does not reach the position corresponding to the weft detector 6, the weft detector 6 provides a picking failure signal, and then the electromagnetic cutter 7 is set to an inoperative state, the main motor M is stopped and the solenoid valves V1 and V2 are opened to blow air from the blow nozzles 8 and 13; consequently, a picking obstructing air current to obstruct picking is produced between the blow nozzle 8 and the weft guide duct 9, and a suction air current is produced through the inlet opening of the suction pipe 12.
  • the control computer C reverses the jet loom by a predetermined angle on the basis of an angle detection signal provided by a rotary encoder 35 for detecting the angle of the jet loom in the weaving cycle to move the sley 1 to the rearmost position as shown in Fig. 1.
  • the warps T are opened in a maximum shed, so that the faultily inserted weft Y1 is released from the warps T.
  • a portion of the weft Y2 extending between the weft guide duct 9 and the air guide 11 is located in a gripping region between the driving roller 15 and the driven roller 17.
  • the solenoid valve V1 is closed to stop the picking obstructing air current.
  • the weft Y2 extending in the air guide 11 is detected by the weft detector 19, and then the weft detector 19 provides a weft detection signal.
  • the solenoid valve V3 is opened to press the driven roller 17 against the driving roller 15.
  • the stepping motor 14 is actuated to rotate the rollers 15 and 17 gripping the weft Y2 therebetween to pull the weft Y2. Consequently, the weft Y2 is stretched tight, the weft Y2 is cut with the fixed cutting blade 10 to separate the same from the main picking nozzle 2, and the faultily inserted weft Y1 is separated from the cloth fell W1.
  • the rollers 15 and 17 pulls the faultily inserted weft Y1 separated from the cloth fell W1, the faultily inserted weft Y1 is sucked into the suction pipe 12.
  • the weft detector 19 continues to provide the weft detection signal while the faultily inserted weft Y1 is held between the rollers 15 and 17.
  • the stepping motor 14 is stopped and the solenoid valves V2 and V3 are closed to separate the driven roller 17 from the driving roller 15 and to stop blowing air from the blow nozzle 13.
  • control computer C calculates the length x1 of the faultily inserted weft Y1 pulled out from the shed on the basis of the number of actuating pulses given to the stepping motor 14 during the duration of the weft detection signal provided by the weft detector 19.
  • the control computer C restarts the jet loom if the calculated length x1 of the faultily inserted weft Y1 is not smaller than a predetermined length x0 corresponding to a predetermined picking length. If the length x1 is less than the predetermined length x0, the control computer C indicates "x1 ⁇ X0" on a display 36 and actuates an alarm device 37.
  • the control computer C executes, prior to the execution of the step for detecting picking failure to the step for stopping the jet loom, an operation to stop picking the weft Y2 continuous with the faultily inserted weft Y1 upon the reception of the yarn breakage detection signal from the yarn breakage detector 18, and then stops the jet loom. Then, the control computer C controls the first weft extracting mechanism provided on the picking side including the stepping motor 14, the pneumatic cylinder actuator 16 and the rollers 15 and 17 for faulty weft removing operation.
  • the control computer C Upon the completion of the faulty weft removing operation of the first weft extracting mechanism provided on the picking side of the jet loom, the control computer C operates the second weft extracting mechanism provided on the weft receiving side of the jet loom, comprising the pneumatic cylinder actuator 23 and 27, the stepping motor 25, the rollers 26 and 31, and the blower 34.
  • the second weft extracting mechanism carries out the following operations.
  • the blower 34 is started to produce a suction air current through the suction opening 21a of the suction pipe 21 to suck the leading end of the broken weft Y3 beaten up to the cloth fell W1 by the modified reed 4 into the suction pipe 21 as shown in Fig. 1.
  • the solenoid valve V4 is opened for a predetermined time and the operating rod of the pneumatic cylinder actuator 23 is projected by a predetermined length. Then, the solenoid valve V5 is opened to press the driven roller 31 against the driving roller 26 by the pneumatic cylinder actuator 27, so that the broken weft Y3 is gripped between the rollers 26 and 31. Then, the solenoid valve V4 is opened again to project the operating rod of the pneumatic cylinder actuator 23 to a position shown in Fig. 5. Consequently, the rollers 26 and 31 gripping the broken weft Y3 are moved toward the modified reed 4 to separate the broken weft Y3 partially from the cloth fell W1.
  • the stepping motor 25 is actuated to rotate the rollers 26 and 31, and thereby the broken weft Y3 is pulled toward the suction pipe 21.
  • the broken weft Y3 is extracted completely by the rollers 26 and 31 and is ejected into a waste box 38.
  • Fig. 9 is a graph that shows a position reached by the leading end of a picked weft in case of picking failure without entailing weft breakage and a position reached by the leading end of a picked weft in case of picking failure entailing weft breakage.
  • angle indicating the angular position of the jet loom in a weaving cycle is measured on the horizontal axis and distance traveled by the picked weft is measured on the vertical axis.
  • An angle ⁇ 1 is a picking angle at which picking is started
  • an angle ⁇ 2 is an arriving angle at which the leading end of a picked weft arrives at a predetermined position
  • an angle ⁇ 3 is a shed closing angle at which the shed is closed.
  • a line segment D1 indicates a position at which the leading end of a normally inserted weft arrives
  • a line segment D2 indicates the distance traveled by the broken weft Y3
  • a line segment D0 indicates a distance traveled by both the normally inserted weft and the broken weft Y3.
  • the broken weft Y3 travels a distance L1 beyond a position y1 at which the leading end of a normally inserted weft arrives.
  • the distance L between the gripping region of the rollers 26 and 31 shown in Fig. 1 and the yarn detector 22 is greater than the distance L1 so that a position y2 at which the leading end of the broken weft Y arrives is before the position corresponding to the yarn detector 22 with respect to the picking direction.
  • Weft breakage occurs frequently in the vicinity of the main picking nozzle 2. If a picked weft is broken in the vicinity of the main picking nozzle 2 when the angle of the jet loom is in the range of ( ⁇ 1 + ⁇ 3 - ⁇ 2) and ⁇ 2, the leading end of the broken weft Y3 never reaches the position corresponding to the yarn detector 22.
  • the trailing portion of the broken weft Y3 is beaten up to the cloth fell W1 and the leading end of the same reaches a position between the yarn detectors 33 and 22.
  • the control computer C determines a distance x2 shown in Fig. 1 on the basis of the number of operating pulses applied to the stepping motor 25 during a period from the start of the stepping motor 25 to the reception of a yarn detection signal from the yarn detector 22, and determines a length x3 shown in Fig.
  • the control computer C provides an operation restart command signal when the sum of the length of the weft extracted by the first weft extracting mechanism and the length x1 of the broken weft Y3 extracted by the second weft extracting mechanism, i.e., x1 + x4 + x3, is equal to or greater than the length X0 corresponding to the predetermined picking length or actuates the alarm device 37 when the sum is less than the length X0.
  • the length X0 may be determined from the number of coils of weft unwound from the weft storage surface 3a.
  • the state 1 is brought about when the total length of the weft can be measured on both the picking side and the weft receiving side, the state 2 is brought about when any portion of the broken weft remains on the fabric, and the state 3 is brought about when a portion of the broken weft remains on the fabric and only the length x3 can be measured.
  • the present invention determines the length of the broken weft on the basis of the output signals of the two yarn detectors disposed on the weft receiving side of the jet loom and the data representing the rotation of the pair of rollers for extracting the broken weft. Accordingly, the length of the broken weft can accurately be determined while the broken weft is being extracted from the shed.
  • the weft removing device for a jet loom comprises a weft breakage detecting means 18 disposed on the weft receiving side of the jet loom.
  • a weft extracting means provided preferably with a pair of extraction rollers 26, 31 grips a broken weft that is broken from a weft extending from the weft feed package.
  • the weft extracting means is capable of moving the pair of extraction rollers 26, 31 from a position near the cloth fell W1 of the fabric toward the reed 4 of the jet loom, as to separate the broken weft from the cloth fell W1.
  • the pair of extraction rollers 26, 31 When rotating the pair of extraction rollers 26, 31 the broken weft is pulled toward the weft receiving side and the broken weft is extractd from the shed.
  • a yarn removing suction device 21a, 21, 34 having a suction opening extending over the range of swing motion of the reed includes a first yarn detecting means 33 interposed between the yarn removing suction means and the gripping range in which the pair of rollers 26 ,31 grip the broken weft.
  • a second yarn detecting means 22 is disposed on the suction passage of the yarn removing suction device 21a, 21, 34.
  • a rotation detecting means 25 like e.g. a step motor provides for detecting the rotation of the pair of extraction rollers 21, 34 and a the computer C determines the yarn length broken weft on the basis of yarn detection information provided by the first and second yarn detecting means 22, 33 and information provided by the rotation detecting means 25.
  • the device provides for restarting the loom only after removal of the entire lenght of the broken weft from the shed.
EP91203417A 1990-12-28 1991-12-28 Weft handling apparatus in a jet loom Withdrawn EP0492745A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP417354/90 1990-12-28
JP2417354A JP2847971B2 (ja) 1990-12-28 1990-12-28 ジェットルームにおける緯糸処理装置

Publications (1)

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EP0492745A1 true EP0492745A1 (en) 1992-07-01

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP91203417A Withdrawn EP0492745A1 (en) 1990-12-28 1991-12-28 Weft handling apparatus in a jet loom

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EP (1) EP0492745A1 (ja)
JP (1) JP2847971B2 (ja)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1357212A2 (en) * 2002-04-26 2003-10-29 Tsudakoma Kogyo Kabushiki Kaisha Method and apparatus for removing defective yarn in a loom
EP1508633A1 (de) * 2003-08-15 2005-02-23 Sultex AG Düsenwebmaschine
CN105544070A (zh) * 2014-10-27 2016-05-04 株式会社丰田自动织机 喷气织机的纬纱张力施加设备
CN110373800A (zh) * 2019-08-14 2019-10-25 恺逊自动化科技（上海）有限公司 一种自动抽纱装置
EP3680376A1 (en) * 2019-01-14 2020-07-15 Kabushiki Kaisha Toyota Jidoshokki Weft withdrawing device of air jet loom

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0236597A1 (en) * 1986-03-11 1987-09-16 Tsudakoma Corporation Mispick removing device for a shuttleless loom
US4890650A (en) * 1987-08-25 1990-01-02 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Detecting and removing faulty weft in a jet loom

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0236597A1 (en) * 1986-03-11 1987-09-16 Tsudakoma Corporation Mispick removing device for a shuttleless loom
US4890650A (en) * 1987-08-25 1990-01-02 Kabushiki Kaisha Toyoda Jidoshokki Seisakusho Detecting and removing faulty weft in a jet loom

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1357212A2 (en) * 2002-04-26 2003-10-29 Tsudakoma Kogyo Kabushiki Kaisha Method and apparatus for removing defective yarn in a loom
EP1357212A3 (en) * 2002-04-26 2004-04-28 Tsudakoma Kogyo Kabushiki Kaisha Method and apparatus for removing defective yarn in a loom
EP1508633A1 (de) * 2003-08-15 2005-02-23 Sultex AG Düsenwebmaschine
US7195039B2 (en) 2003-08-15 2007-03-27 Sultex Ag Jet weaving machine
CN105544070A (zh) * 2014-10-27 2016-05-04 株式会社丰田自动织机 喷气织机的纬纱张力施加设备
CN105544070B (zh) * 2014-10-27 2018-01-19 株式会社丰田自动织机 喷气织机的纬纱张力施加设备
EP3680376A1 (en) * 2019-01-14 2020-07-15 Kabushiki Kaisha Toyota Jidoshokki Weft withdrawing device of air jet loom
CN111434814A (zh) * 2019-01-14 2020-07-21 株式会社丰田自动织机 喷气织机的纬纱处理装置
CN111434814B (zh) * 2019-01-14 2021-11-02 株式会社丰田自动织机 喷气织机的纬纱处理装置
TWI766227B (zh) * 2019-01-14 2022-06-01 日商豐田自動織機股份有限公司 具有緯紗處理裝置之噴氣式織機
CN110373800A (zh) * 2019-08-14 2019-10-25 恺逊自动化科技（上海）有限公司 一种自动抽纱装置

Also Published As

Publication number Publication date
JP2847971B2 (ja) 1999-01-20
JPH04241143A (ja) 1992-08-28

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