EP0234048B1 - Verfahren und Vorrichtung zum Herstellen von Mauerwerks-Wandelementen - Google Patents
Verfahren und Vorrichtung zum Herstellen von Mauerwerks-Wandelementen Download PDFInfo
- Publication number
- EP0234048B1 EP0234048B1 EP86118144A EP86118144A EP0234048B1 EP 0234048 B1 EP0234048 B1 EP 0234048B1 EP 86118144 A EP86118144 A EP 86118144A EP 86118144 A EP86118144 A EP 86118144A EP 0234048 B1 EP0234048 B1 EP 0234048B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- pallet
- station
- stretchers
- lined
- mortaring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title description 10
- 239000011449 brick Substances 0.000 title description 3
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 36
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 5
- 239000010959 steel Substances 0.000 claims abstract description 5
- 125000004122 cyclic group Chemical group 0.000 claims abstract 7
- 230000002787 reinforcement Effects 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 239000004575 stone Substances 0.000 description 30
- 238000009415 formwork Methods 0.000 description 10
- 238000004873 anchoring Methods 0.000 description 2
- 239000011455 calcium-silicate brick Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 235000000396 iron Nutrition 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
- E04C2/042—Apparatus for handling the smaller elements or the hardenable material; bricklaying machines for prefabricated panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/22—Tools or apparatus for setting building elements with mortar, e.g. bricklaying machines
Definitions
- the invention relates to a method for producing masonry wall elements according to the preamble of claim 1 and devices for performing the method.
- Masonry made of bricks, sand-lime bricks and lightweight building blocks are usually created layer by layer, which is very expensive and time-consuming. It is known from DE-PS 1 282 532 to partially mechanize the creation of masonry.
- the building blocks are fed into a layer to build a vertical wall using grippers.
- mortar is mechanically applied to this layer.
- anchoring irons are inserted into the vertical holes and then mortared.
- the stones are lined up in a first station on a template which is designed as an endless conveyor belt. After the stones of a wall element have been lined up, they are gripped by a tensioning and lifting device and, in association, fed to a mold which has a mortar bed. There the mortar should rise in the joints. It is drained in the mold at the same time. The shape is then tilted horizontally. Only wall elements of the same shape can be produced per template. Since the mortar should rise in the joints, proper grouting of the joints is not to be expected.
- a method according to the preamble of claim 1 can be found in DE-B 2 211 542:
- the same building blocks are fed from a feed area to a staging area, where the stones are lined up in layers whose length corresponds to at least one floor height.
- the stones are then gripped by a gripping device and placed selectively on the pallet. Stones that are not placed on the pallet are conveyed on a track and pushed together to a floor-high position.
- the arrangement of the stones on the pallet is determined exclusively by the gripping device. The production of a self-supporting group of runners is not possible.
- the object is to design the method and the device in such a way that a prefabrication of different masonry wall elements is possible by machine in series production.
- the walls produced in the runner association have vertical press joints and, for example, 1.5 cm thick horizontal mortar joints.
- Steel inserts can be provided in the horizontal mortar joints and the vertical holes so that the wall elements can be transported and installed one below the other.
- the change from one stone size to another stone size can be done easily, quickly and inexpensively.
- the series production of the wall elements results in lower material and labor costs.
- the assembly of the prefabricated wall elements shortens the construction time considerably and thus reduces the construction and financing costs.
- the wall elements can be manufactured in factories, regardless of the weather.
- the wall elements can be transported dry to the installation site, so that the building thus constructed is not damp.
- grippers can also be provided, which grip the stones A, B at the line-up station 8 and place them on the pallet 2 in the correct position.
- the formwork walls 13, 23 are adjustable, which allows adjustment to walls of different heights and lengths.
- the guide strips 11 mentioned have on their underside a multiplicity of lamellae 12 which are mounted so as to be able to escape.
- the stones are guided between these slats. Due to the upward evasibility, it is possible to insert a support frame 20.
- the longitudinal formwork walls 13, 15 and the slats 12 can be provided with sliding rollers, each having vertically extending axes of rotation, whereby the friction when the stones are pushed onto the pallet 2 is reduced.
- the pallet 2 is now transported from the line-up station 1 to the mortaring station 3.
- the mortaring device 4 which is adjustable in height, moves along the horizontal mortar joints D, as a result of which the mortar is introduced into these joints.
- Behind the mortaring device 4 there are horizontal brushes with their axes arranged at an angle to the mortar joints D, which brush off the mortar that has not reached the joints.
- each mortar joint D is assigned its own mortar pump which conveys a constant volume. In order to fill joints of different depths, the mortaring device moves at different speeds.
- the pallet reaches a tilting station 5.
- the aforementioned work was carried out in a first upper level.
- the pallet 2 is lowered into a second lower level and tilted in this lowered position, so that the wall element 26 is now vertical.
- the side formwork wall 15 is designed as a base that can be separated from the pallet 2 and remains under the wall element 26 after tilting.
- the wall element 26 is held in its vertical position by holding claws 25 which can be lowered from above. Every second vertical stone hole is now penetrated hydraulically by means of piercing lances 6.
- Vertical reinforcing irons and, if necessary, transport anchors are inserted into the holes pierced by the statics. Then 6 mortar is introduced into these holes through the piercing lances. If necessary, the back of the wall element 26, which previously rested on the pallet 2, is cleaned.
- the pallet 2 is tilted back into its horizontal position and in the two th level below the grouting station 3 conveyed back to the line-up station 1, where it is lifted and is ready for the production of a further wall element.
- the side formwork wall 15 is designed as a normal formwork wall, which is folded down before the pallet 2 is tilted downwards. A transport and storage foot is inserted in its place. Then the tipping is carried out. When the pallet 2 is tilted back, the side formwork wall 15 is then folded up again. If the side formwork wall 15 is designed as a transport and storage base, then a new side formwork wall is inserted after tilting.
- the stones are brought from the loading surface 7A to the sorting surface 8A, which is also designed as a transport device and represents an extension of the loading surface 7A. All stones of a layer are lined up in the correct position on the sorting surface 8A.
- Another crane 31 which has a gripper 32 which has a length greater than or equal to the length of a layer C, grasps all the stones of the layer lined up on the sorting surface 8A and sets them down on the pallet 2. In this case, the layers close to the sorting surface 8A are first formed and placed on the pallet.
- FIG. 8 shows, recesses such as for doors and windows are taken into account when the layers are lined up.
- the individual layers C are deposited on the pallet 2 with a gap in compliance with the horizontal mortar joints D.
- the pallet 2 is moved to the left via rollers and friction wheels parallel to the sorting surface 8A on rails on which the pallet 2 is transported transversely to an arming station 30.
- the reinforcement of the wall element takes place in the reinforcement station 30, namely that the horizontal reinforcement bars and / or connecting loops are inserted into the joints D and also anchoring bars are inserted into part of the vertical holes.
- the pallet 2 is now moved over rollers and friction wheels parallel to the original direction of movement, however in the opposite direction, under a mortaring station 3A, which has a stationary mortaring device 4A.
- the mortaring device has its own mortar pump 33 with a nozzle 34.
- Each mortar pump delivers a constant delivery volume.
- the speed at which the pallet 2 passes under the mortar 4A can be adjusted according to the volume of the joints D, so that joints D of different volumes are filled evenly.
- the pallet After passing through the mortaring station 3A, the pallet arrives on further rails on which it is moved in the transverse direction to a tilting station 5A. There a transport and storage foot 35 is attached to the pallet and then the pallet is tilted in the vertical position. The transport and storage foot 35 is then removed from the pallet 2, so that the pallet 2 can be tilted back and the wall element 26 now stands on the transport and storage foot. The tilted-back pallet 2 is now returned to the line-up station 1A via rollers and friction wheels, where stones A and B are lined up again.
- the formwork for these cutouts is installed in the reinforcement station 30.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
- Finishing Walls (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Optical Couplings Of Light Guides (AREA)
- Automatic Assembly (AREA)
- Catalysts (AREA)
- Panels For Use In Building Construction (AREA)
- Tents Or Canopies (AREA)
- Ladders (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT86118144T ATE53621T1 (de) | 1986-02-20 | 1986-12-30 | Verfahren und vorrichtung zum herstellen von mauerwerks-wandelementen. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3605373 | 1986-02-20 | ||
DE19863605373 DE3605373A1 (de) | 1986-02-20 | 1986-02-20 | Verfahren und vorrichtung zum herstellen von mauerwerks-wandelementen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0234048A1 EP0234048A1 (de) | 1987-09-02 |
EP0234048B1 true EP0234048B1 (de) | 1990-06-13 |
Family
ID=6294501
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP86118144A Expired - Lifetime EP0234048B1 (de) | 1986-02-20 | 1986-12-30 | Verfahren und Vorrichtung zum Herstellen von Mauerwerks-Wandelementen |
Country Status (7)
Country | Link |
---|---|
EP (1) | EP0234048B1 (tr) |
AT (1) | ATE53621T1 (tr) |
BR (1) | BR8700778A (tr) |
DE (2) | DE3605373A1 (tr) |
ES (1) | ES2016250B3 (tr) |
PT (1) | PT84308B (tr) |
TR (1) | TR22612A (tr) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19527275A1 (de) * | 1995-07-26 | 1997-01-30 | Winklmann Ziegelmontagebau | Verfahren zur Herstellung vorgefertigter verputzter Mauerwerkswände und Schalungstisch zu dessen Durchführung |
AT405954B (de) * | 1997-12-16 | 2000-01-25 | Durisol Werke Gmbh | Verfahren zur herstellung von vorgefertigten wandelementen für die errichtung von bauwerken sowie vorrichtung zur durchführung dieses verfahrens |
AT503658B1 (de) * | 2006-10-24 | 2007-12-15 | Kurz Josef Dipl Ing | Vorrichtung zur herstellung von gemauerten fertigteilelementen aus bausteinen |
CN104806029B (zh) * | 2015-05-22 | 2017-01-25 | 江苏建筑职业技术学院 | 一种砖墙砌筑装置及其使用方法 |
CN113513180B (zh) * | 2021-03-29 | 2022-12-27 | 浙江舜虞达环境科技集团有限公司 | 一种轻质复合墙板的模块化自动砌墙系统 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1282532B (de) * | 1963-12-23 | 1968-11-07 | Dr Alfred Schach | Verfahren zur Herstellung von vorzugsweise stockwerkshohen Mauersteintafeln und Vorrichtung zur Durchfuehrung des Verfahrens |
GB1243017A (en) * | 1967-09-29 | 1971-08-18 | South African Brick Ass Ltd | Building panel and the manufacture of such panel |
NL6811503A (tr) * | 1968-08-13 | 1970-02-17 | ||
DE2211542C2 (de) * | 1972-03-10 | 1974-02-07 | Hans 7910 Neu-Ulm Lingl | Verfahren und Vorrichtung zur automatischen Vorfertigung von Wandteilen aus Formungen, z.B. Blockziegeln |
-
1986
- 1986-02-20 DE DE19863605373 patent/DE3605373A1/de active Granted
- 1986-12-30 AT AT86118144T patent/ATE53621T1/de not_active IP Right Cessation
- 1986-12-30 DE DE8686118144T patent/DE3671929D1/de not_active Expired - Lifetime
- 1986-12-30 EP EP86118144A patent/EP0234048B1/de not_active Expired - Lifetime
- 1986-12-30 ES ES86118144T patent/ES2016250B3/es not_active Expired - Lifetime
-
1987
- 1987-02-13 TR TR5392/87A patent/TR22612A/tr unknown
- 1987-02-18 PT PT84308A patent/PT84308B/pt not_active IP Right Cessation
- 1987-02-19 BR BR8700778A patent/BR8700778A/pt not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
PT84308A (de) | 1987-03-01 |
EP0234048A1 (de) | 1987-09-02 |
PT84308B (pt) | 1989-10-04 |
TR22612A (tr) | 1988-01-08 |
DE3605373C2 (tr) | 1991-10-31 |
ES2016250B3 (es) | 1990-11-01 |
DE3671929D1 (de) | 1990-07-19 |
ATE53621T1 (de) | 1990-06-15 |
DE3605373A1 (de) | 1987-08-27 |
BR8700778A (pt) | 1987-12-15 |
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