Classifications

• • D—TEXTILES; PAPER
  • D03—WEAVING
  • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
  • D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
  • D03D51/06—Driving, starting, or stopping arrangements; Automatic stop motions using particular methods of stopping
  • D03D51/08—Driving, starting, or stopping arrangements; Automatic stop motions using particular methods of stopping stopping at definite point in weaving cycle, or moving to such point after stopping

Definitions

• the invention relates to a method for controlling a weaving machine according to the preamble of claim 1 and a weaving machine for carrying out the method according to the preamble of claim 6.
• the object of the invention is to find a method for operating a weaving machine and a weaving machine for carrying out the method, by means of which the disadvantages mentioned can be avoided.
• the object is achieved in a method of the type mentioned at the outset by the characterizing features of claim 1 and in a weaving machine of the type mentioned in the beginning by the characterizing features of claim 6.
• the auxiliary program detects the weaving program step of the weaving shed in which the weaving machine stops, as well as the specialist image device on the inverse weave , ie switches the reverse or negative binding, all thread guide eyelets must Returning the weaving machine to the first previous intersection to take the inverse position will force you to the middle position, no matter how complicated the weaving program may be.
• a complete warp thread equality is thus achieved in the middle position, so that the warp threads are not stretched differently and are optimally accessible, in particular a faulty warp thread can also be found quickly, since all the warp threads lie in one plane. This means that there are no defects in the fabric even when the weaving process is interrupted for a long time.
• the optimal accessibility also enables the ends of a broken warp thread to be quickly tied together.
• the special stop signal can be an error signal of a warp thread detector. Expediently, however, it can also be triggered by means of a hand switch if the weaving machine is to be stopped for a long time, for example overnight or over a weekend.
• a loom suitable for carrying out the method is described in claim 6.
• FIG. 1 shows a weaving machine in external view and in view of the warp let-off device
• Figure 2 shows the loom of Figure 1 in section II-II of Figure 1;
• Figure 3 shows the reverse gearbox in side view
• FIG. 4 shows the downshift transmission in section IV-IV of Figure 3.
• FIG. 5 shows a shed diagram in various phases of troubleshooting in the event of a warp thread break when the weaving program is reversed.
• Figures 1 to 4 show an embodiment of a weaving machine, the warp let-off device 2, a goods take-off device 4, a shedding device 6, a main drive 8 with a drive motor 9, a downshift gear connected to the warp let-off device 2 and the goods take-off device 4 10 and an electronic control device 12 for a weaving program.
• a reed 14 and a weft insertion element 16 are connected to the main drive 8, for example in a manner not known from CH-PS 633 331, not shown.
• the warp let-off device 2 contains a warp beam 18, the shaft 20 of which is driven by a worm gear 22.
• the warp threads 24 pass from the warp beam 18 via a match beam 26 to the shafts 28 with the thread guide eyelets 29 of the shedding device 6, which serve to form and change the warp shed 30.
• the weft insertion element 16 engages periodically in the warp compartment 30.
• the registered weft thread is attached to the fabric edge 32 by means of the reed 14.
• the woven fabric 34 is stretched over the draw boom 36 and pulled off and rolled up on the fabric tree 38.
• the goods take-off device 4 containing the pull boom 36 and the goods tree 38 is driven by a regulating gear 40.
• a secondary drive shaft 46 is connected to the main drive 8 via bevel gears 42, 44. This carries a gear 48, which drives a drive wheel 52 for the warp let-off device 2 and the goods take-off device 4 as well as a drive wheel 54 for the specialist image device 6 via a toothed belt 50.
• the shedding device 6 contains a dobby 56, the drive shaft 58 of which is optionally connected to the drive wheel 54 with the interposition of a clutch 60.
• the dobby 56 which is constructed and controlled, for example, according to EP-OSen 0 056 098 and 0 068 139, has shaft rockers 62, each with a lever drive 64 with a Shaft 28 are connected.
• Another type of shedding device with individual strand control can be used, for example according to DE-OS 33 01 931.
• the drive wheel 52 for driving the warp let-off device 2 and the goods take-off device 4 is connected via the downshift gear 10 designed as a superposition gear with a drive shaft 66 which on the one hand the worm gear 22 of the warp let device 2 and on the other hand drives the regulating gear 40 of the goods take-off device 4.
• the drive wheel 52 is arranged on a bearing sleeve 68 which is rotatably mounted on the drive shaft 66.
• the bearing sleeve 68 protrudes into a housing 70 and carries a gear 72 with which a planet gear 74 meshes.
• the latter is rotatably arranged on a shaft 76 which is rotatably mounted in a planet carrier 78 which in turn is rotatably mounted on the drive shaft 66.
• a further planet gear 80 is connected in a rotationally fixed manner to the shaft 76 on the shaft 76.
• the second planet gear 80 meshes with a gear 82 arranged on the drive shaft 66 in a rotationally fixed manner.
• the planet carrier 78 is designed as a worm gear and contains on its periphery a worm toothing 84 which cooperates with a worm gear 86, the drive shaft 88 of which is connected to an auxiliary motor 90.
• the worm gear formed from the worm gear 84 and the worm gear 86 is preferably designed to be self-locking.
• the downshift transmission 10 is also equipped with a braking device 92 to prevent overrun.
• the brake device 92 has a friction disk 94, which is arranged on the drive shaft 88 in a rotationally fixed manner, with which a friction disk 96, which is arranged in a rotationally fixed manner in the housing 70, interacts.
• a pin 98 arranged on the friction disk 96 engages in a groove 100 in the housing 70, which lies parallel to the drive shaft 88 and prevents rotation of the friction disk 96.
• a biasing spring 102 biases the stationary friction disk 96 against the friction disk 94 connected to the drive shaft 88.
• the drive shaft 66 is interrupted by means of a clutch 104 on the part going to the warp let down 2.
• This clutch is designed, for example, as a claw clutch, which can be switched via a shift lever 106 and an actuating device 108, so that the drive of the warp let-off device 2 can be switched off if necessary.
• the weaving machine is equipped with the electronic control device 12, which is connected on the one hand to the dobby 56 of the shedding device 6 and on the other hand to the drive motor 9 and to the auxiliary motor 90 of the downshift transmission. Thread monitors, such as the weft monitor 110 and the warp monitor 112, are also connected to the control device 12.
• the electronic control device has the usual structure of a more programmable control. It contains a central processing unit B1 with a freely programmable web program memory WS, e.g. a RAM memory, and an auxiliary program memory HS and a process computer R which processes all signals and information for controlling the weaving machine.
• the control device also contains various control blocks and a series of pushbuttons for triggering various functions:
• the reset variable G is entered beforehand and in a product-specific manner using the correction switch 114 and triggered using the trigger button KA.
• the correction factor K can be chosen freely, such as after: normal or prolonged standstill of the weaving machine; Warp thread breaks; Shot searches etc. and is decisive for the provision of the goods deduction per program step to be postponed.
• the reset variable G is:
• the warp thread error control block B2 is connected to the warp thread monitors 112 via a line 116 and to the central unit B1 via a line 118.
• the weaving machine drive control block B3 is connected via a line 124 to the drive motor 9 and via a line 126 to the central unit B1.
• the withholding tax Block B4 which contains the correction switch 114 for setting the reset variable G, is in turn connected to the central unit B1 by means of the line 128 and to the auxiliary motor 90 of the reverse gear 10 via the line 130.
• the central unit B1 is connected to the dobby 56 via the line 132.
• the electronic control device makes it possible to switch the weaving program back when the weaving machine is running forward, so that the dobby 56, which is driven in the forward direction, executes a downward program sequence.
• the control device controls the weaving machine drive motor 9 and the auxiliary motor 90 of the rucksack 10, so that the warp let-off device 2 and in particular the fabric take-off device 4 can be switched back for troubleshooting in the event of a weft thread break and / or warp thread breakage, as further below is explained in more detail.
• the control device can also run the entire weaving machine back.
• FIG. 5 shows a shed diagram for a weaving machine.
• the individual weaving shed 134 formed from warp threads 24 each carry the associated weaving program steps S4, S5, S6, S7, S8.
• Weft threads 136 are inserted in the individual weaving compartments 134.
• the clock pulse for advancing the web program is taken.
• the clock pulse can be used to advance the weaving program of the next shed or, as in the present example, the next but one shed.
• a warp thread break is eliminated as follows: If the warp thread monitor 112 detects a warp thread break 140 in the shed 134, for example with the weaving program step S5, then the weaving machine is stopped in the next open shed with the weaving program step S6, specifically after the program reading point 141. the next web program step S7 is activated. Due to the error signal of the warp thread monitor 112, however, the continuation of the weaving program in the weaving program memory WS of the central unit B1 is interrupted and switched to an auxiliary program of the auxiliary program memory HS for the central position of the shafts 28. In order to set the shedding device at the shedding point 142 in such a way that all the thread guide eyes 29 of the shafts 28 assume the middle position 144 (FIG.
• control device can use the central unit B1 and the goods take-off control block B4 to move the goods take-off and, if necessary, the warp let-back by a corresponding reset variable G, this variable being correctable by a correction factor K at the correction switch 114.
• the warp thread break is eliminated and the weaving machine is switched on again at the start button ST, the auxiliary program switches the control device on again Normal program, so that the shedding device resumes the logical weaving program position existing at the intersection 142.
• the weaving process is now continued in the correct position, as can be seen from the lower shed diagram of FIG. 5.
• the special stop signal caused by the error signal described above can also be triggered by the special stop key SS, in which case the same processes are triggered as in the case of the error signal.
• the only difference is that there is no troubleshooting.
• the normal stop button SP will always be triggered when an immediate stop is desired
• the special stop button is actuated when a central position of the thread guide eyelets is desired. The latter can be the case when converting the weaving machine and in particular when the weaving machine is at a standstill for a longer period of time in order to avoid different stretching of the warp threads and thus fabric defects.
• the dobby of the specialist image device can also be uncoupled from the main drive and reset for itself by means of an auxiliary drive.

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• Engineering & Computer Science (AREA)
• Textile Engineering (AREA)
• Looms (AREA)

Applications Claiming Priority (2)

Publications (1)

Family

ID=4182255

Family Applications (1)

Country Status (5)

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Family Cites Families (14)

• 1985
  • 1985-01-17 CH CH230/85A patent/CH671591A5/de not_active IP Right Cessation
• 1986
  • 1986-01-17 EP EP86900598A patent/EP0208725A1/de not_active Withdrawn
  • 1986-01-17 JP JP61500486A patent/JPS62501511A/ja active Pending
  • 1986-01-17 WO PCT/CH1986/000006 patent/WO1986004365A1/de not_active Application Discontinuation
  • 1986-01-17 US US06/912,250 patent/US4724872A/en not_active Expired - Fee Related

Non-Patent Citations (1)

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