EP0120338B1 - Verfahren zur Ermittlung der Kokillenwandabnutzung während des Giessprozesses und zur Ermittlung der Abhebung der Strangschale von der Kokilleninnenwand - Google Patents
Verfahren zur Ermittlung der Kokillenwandabnutzung während des Giessprozesses und zur Ermittlung der Abhebung der Strangschale von der Kokilleninnenwand Download PDFInfo
- Publication number
- EP0120338B1 EP0120338B1 EP84102183A EP84102183A EP0120338B1 EP 0120338 B1 EP0120338 B1 EP 0120338B1 EP 84102183 A EP84102183 A EP 84102183A EP 84102183 A EP84102183 A EP 84102183A EP 0120338 B1 EP0120338 B1 EP 0120338B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sensor
- mould wall
- wear
- wall
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims description 16
- 238000009749 continuous casting Methods 0.000 title abstract description 5
- 238000005266 casting Methods 0.000 claims abstract description 24
- 238000005259 measurement Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 230000001788 irregular Effects 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002592 echocardiography Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000012811 non-conductive material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
Definitions
- the invention relates to a method according to the preamble of claim 1 and to the determination of the lifting of the strand shell from the mold inner wall.
- the strand In the continuous casting of metals, the strand is produced by continuously pouring liquid material through a chute of the mold surrounded by the walls of the mold. As it exits the shaft, the strand consists of a solid shell and a liquid core. Further cooling outside the mold leads to complete solidification.
- a system-specific limit e.g. 10 mm
- the strand shell heats up again by supplying heat from the liquid strand core and expands at most until it touches the cooled mold wall again.
- This process can be repeated several times in a strand cross-section as it passes through the mold, the position and size of the withdrawals in the shaft varying over time.
- the gaps between the mold wall and the strand created by the lift-offs are partially filled - especially with small lift-offs (casting powder).
- the mold shaft is designed conically for a global consideration of the shrinkage of the strand shell.
- Taper is a critical parameter. If the taper is too low, the cooling can be reduced by lifting off, if the taper is too large, the friction between the strand and the corillem walls in the lower shaft area can become too great. For a large part of the casting programs there are empirical values that allow a satisfactory casting process.
- the invention has for its object to provide a method with which the wear of the mold walls can be determined during the casting process, the lifting of the strand from the walls can also be determined from the result.
- the object of determining the wear of the mold walls is achieved by the features listed in the characterizing part of patent claim 1.
- FIG. 1 shows a mold with measuring sensors mounted in bores
- FIG. 2 shows a mold wall with a measuring sensor in a continuous bore and a measuring sensor that measures in the area of critical wear.
- FIG. 3 shows a mold wall with a measuring sensor in a continuous bore and a measuring sensor that measures in the area of critical wear.
- the mold in openings 4.4 'eddy current distance sensors 3.3' are installed in openings.
- the sensors are so far away from the strand surface 2 that it does not touch the sensors even when the mold wall is allowed to wear to the maximum extent.
- the distance from the shaft surface sensors is given and known through the installation. This distance is denoted by L; it corresponds to zero mold wear, i. H. not worn out.
- each distance measuring sensor determines the current distance A of the strand surface from the sensor and leads this to the elimination of the influence (temporary) lifting of the strand from the mold walls of a minimum value memory assigned to it, which respectively stores the smallest measured value supplied to it while deleting the last stored value saves.
- the sensors can also be designed so that they only measure distance values in the area of critical wear with sufficient accuracy, cf. See Fig. 2. This enables a smaller and simpler design 5 in eddy current measuring sensors.
- the measuring sensor opening 6 only has to be so deep that there is no more wall material (usually copper) between the measuring sensor 5 and the surface of the strand only when the wear values are critical.
- the space between the sensor surface and the mold wall is filled with a non-magnetic, electrically non-conductive material 7, which has similar mechanical abrasion properties as the mold wall.
- a significant improvement in the casting process is achieved by tracking the mold walls to the nominal geometry of the shaft, in which the measured wear values are fed to an adjusting device which shifts the mold walls in accordance with these values.
- the conicity of the narrow surfaces of the mold shaft which is particularly important for the process, can be kept at the required value, particularly in the case of continuous slab casting plants.
- a characteristic variable is determined from the measured lift-off values and is supplied to one or the conicity adjusting device mentioned above for the corresponding adjustment of the mold wall. This parameter is obtained by storing the maximum value of the lift-off values.
- the conicity and possibly also the strand withdrawal speed should be reduced if the deformation is too great.
- Some system states - such as the start of casting and very slow strand feed - require a different reaction from the adjusting device than an almost stationary operation. Therefore, the target values for the mold wall adjustment are determined with the aid of a computer from the measured values of the device, taking into account the relevant system parameters (strand length, take-off speed).
- the measuring heads 8 are coupled directly to the mold wall 1.
- the pulse-echo method is used.
- the wear of the mold wall results from the transit time of the sound pulse reflected on the surface of the mold inner wall.
- the reflection is influenced by the surface of the strand and the “lubricant layer” 9 between the surface of the strand and the shaft and can at times become very small.
- a minimum value storage is therefore carried out here - analogous to the previous exemplary embodiment.
- a determination of the strand lift is possible with sound if the space between the strand surface and the shaft is completely filled with casting powder.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Continuous Casting (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT84102183T ATE25016T1 (de) | 1983-03-16 | 1984-03-01 | Verfahren zur ermittlung der kokillenwandabnutzung waehrend des giessprozesses und zur ermittlung der abhebung der strangschale von der kokilleninnenwand. |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE3309885 | 1983-03-16 | ||
DE19833309885 DE3309885A1 (de) | 1983-03-16 | 1983-03-16 | Vorrichtung zur ermittlung der kokillenwandabnutzung waehrend des giessprozesses und verwendung derselben zur ermittlung der abhebung der strangschale von der kokilleninnenwand |
Publications (2)
Publication Number | Publication Date |
---|---|
EP0120338A1 EP0120338A1 (de) | 1984-10-03 |
EP0120338B1 true EP0120338B1 (de) | 1987-01-21 |
Family
ID=6193949
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP84102183A Expired EP0120338B1 (de) | 1983-03-16 | 1984-03-01 | Verfahren zur Ermittlung der Kokillenwandabnutzung während des Giessprozesses und zur Ermittlung der Abhebung der Strangschale von der Kokilleninnenwand |
Country Status (5)
Country | Link |
---|---|
US (1) | US4545420A (enrdf_load_stackoverflow) |
EP (1) | EP0120338B1 (enrdf_load_stackoverflow) |
JP (1) | JPS59169658A (enrdf_load_stackoverflow) |
AT (1) | ATE25016T1 (enrdf_load_stackoverflow) |
DE (1) | DE3309885A1 (enrdf_load_stackoverflow) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008011277A1 (de) * | 2008-02-27 | 2009-09-10 | Siemens Aktiengesellschaft | Kokille zum Vergießen von Flüssigmetall, Verfahren zur Ermittlung einer Füllstandshöhe von Flüssigmetall in einer Kokille, Steuereinrichtung und Speichermedium |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4774751A (en) * | 1981-06-15 | 1988-10-04 | Diffracto, Ltd. | Electro-optical and robotic casting quality assurance |
DE3908328A1 (de) * | 1989-03-10 | 1990-09-13 | Mannesmann Ag | Einrichtung zur regelung der konizitaet |
DE4117073A1 (de) * | 1991-05-22 | 1992-11-26 | Mannesmann Ag | Temperaturmessung brammenkokille |
US5477618A (en) * | 1994-05-03 | 1995-12-26 | Gibson; Stephen P. | Sand core dimension checking apparatus |
DE102007039882A1 (de) * | 2007-04-26 | 2008-11-06 | Sms Demag Ag | Stranggießkokille |
EP3135402B1 (de) * | 2015-08-27 | 2018-07-25 | Primetals Technologies Austria GmbH | Kokille und verfahren zum überwachen einer kokille |
DE102017205886A1 (de) * | 2017-04-06 | 2018-10-11 | Sms Group Gmbh | Vorrichtung mit Verschleißteil und Messeinrichtung für Verschleiß |
CN110355340B (zh) * | 2019-08-14 | 2024-06-18 | 中国重型机械研究院股份公司 | 一种控制结晶器热调宽软夹紧力的智能系统及其使用方法 |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3204460A (en) * | 1962-08-13 | 1965-09-07 | United States Steel Corp | System for indicating the liquid level in a continuous-casting mold or the like |
US3745828A (en) * | 1972-02-09 | 1973-07-17 | United States Steel Corp | Temperature sensing device for continuouscasting molds |
US4027233A (en) * | 1973-07-23 | 1977-05-31 | Eduard Ivanovich Shmakov | Contactless inductance pickup for detecting the interface of two media |
DE2447580A1 (de) * | 1974-10-05 | 1976-04-08 | Betr Forsch Inst Angew Forsch | Verfahren und vorrichtung zur ueberwachung der erstarrung des stahles in einer stranggiesskokille |
SU914173A1 (ru) * | 1980-04-04 | 1982-03-23 | Nii Tyazhelogo Mash | Устройство для измерения конусности и износа стенок кристаллизатора1 |
JPS57127559A (en) * | 1981-01-29 | 1982-08-07 | Nippon Kokan Kk <Nkk> | Detection of solidification state of ingot in mold for continuous casting machine |
DE3110012C1 (de) * | 1981-03-11 | 1982-11-04 | Mannesmann AG, 4000 Düsseldorf | Anordnung zur UEberwachung und Nachstellung der Neigung der Schmalseite einer Stranggiesskokille |
JPS57171554A (en) * | 1981-04-14 | 1982-10-22 | Kawasaki Steel Corp | Automatic controller for short side of mold |
JPS58163561A (ja) * | 1982-03-24 | 1983-09-28 | Nippon Steel Corp | 連続鋳造浸漬ノズル試験方法 |
-
1983
- 1983-03-16 DE DE19833309885 patent/DE3309885A1/de active Granted
-
1984
- 1984-03-01 EP EP84102183A patent/EP0120338B1/de not_active Expired
- 1984-03-01 AT AT84102183T patent/ATE25016T1/de not_active IP Right Cessation
- 1984-03-05 JP JP59040596A patent/JPS59169658A/ja active Pending
- 1984-03-15 US US06/589,676 patent/US4545420A/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102008011277A1 (de) * | 2008-02-27 | 2009-09-10 | Siemens Aktiengesellschaft | Kokille zum Vergießen von Flüssigmetall, Verfahren zur Ermittlung einer Füllstandshöhe von Flüssigmetall in einer Kokille, Steuereinrichtung und Speichermedium |
Also Published As
Publication number | Publication date |
---|---|
JPS59169658A (ja) | 1984-09-25 |
EP0120338A1 (de) | 1984-10-03 |
DE3309885A1 (de) | 1984-09-20 |
US4545420A (en) | 1985-10-08 |
DE3309885C2 (enrdf_load_stackoverflow) | 1987-06-25 |
ATE25016T1 (de) | 1987-02-15 |
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