EP0037125B1 - Vorrichtung zum Pressgiessen von Metallen und Legierungen - Google Patents
Vorrichtung zum Pressgiessen von Metallen und Legierungen Download PDFInfo
- Publication number
- EP0037125B1 EP0037125B1 EP81102472A EP81102472A EP0037125B1 EP 0037125 B1 EP0037125 B1 EP 0037125B1 EP 81102472 A EP81102472 A EP 81102472A EP 81102472 A EP81102472 A EP 81102472A EP 0037125 B1 EP0037125 B1 EP 0037125B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- gas
- press
- chamber
- die
- cavity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 5
- 239000000956 alloy Substances 0.000 title claims abstract description 5
- 229910052751 metal Inorganic materials 0.000 title claims abstract 4
- 239000002184 metal Substances 0.000 title claims abstract 4
- 150000002739 metals Chemical class 0.000 title claims abstract 3
- 238000004512 die casting Methods 0.000 title abstract 2
- 239000007788 liquid Substances 0.000 claims abstract description 7
- 238000005192 partition Methods 0.000 claims description 4
- 238000009716 squeeze casting Methods 0.000 claims 1
- 239000007789 gas Substances 0.000 description 32
- 239000012530 fluid Substances 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000005058 metal casting Methods 0.000 description 2
- 244000089486 Phragmites australis subsp australis Species 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/09—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure
- B22D27/13—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting by using pressure making use of gas pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/02—Hot chamber machines, i.e. with heated press chamber in which metal is melted
- B22D17/06—Air injection machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
Definitions
- the invention relates to a device for the press casting of metals and alloys using an increased gas pressure above the solidifying melt, consisting of a hydraulic press with a press cylinder, a piston which divides the cylinder into two spaces which are connected to the hydraulic system of the press , and with a piston rod to which a press plate and a press mold are fastened, at least one gas collection cavity being formed in the press mold and connected to a gas container by shut-off elements.
- the press mold is connected to a press piston by means of a pneumatic piston which is arranged in a pneumatic cylinder, the compression space in front of the pneumatic piston being connected to the press mold cavities, to which compressed gas is supplied by gas lines and at least one adjustable check valve is supplied, which opens in the direction from the compression space in front of the pneumatic piston to the mold cavities (Bulg. Pat. No. 21 077).
- This device has the disadvantage that the usable stroke is shortened due to the installation of an additional element, namely a pneumatic cylinder with piston between the plunger and the die, that the die is unsafe during operation due to its movable connection with the plunger and that the mold must first be closed before the gas can be compressed.
- an additional element namely a pneumatic cylinder with piston between the plunger and the die
- Another known device for press casting using an increased gas pressure has a specialized hydraulic press with separate devices for closing the press mold and for pressing.
- the device is provided with an independent hydro-pneumatic multiplier, which is arranged in the press piston and is connected to a gas container and to the press mold cavity by means of corresponding shut-off elements. After the mold has been closed, the multiplier is operated at a special command to increase the pressure of the gas in the mold cavity to the required value.
- This device has the disadvantage that it has a very complicated construction and does not allow the use of a high gas pressure immediately after the mold has been closed.
- the invention has for its object to design the device of the type mentioned so that the compression of the gas take place automatically during the idle stroke (free stroke of the piston during its working stroke) of the press and a high gas pressure on the solidifying melt immediately after closing the Press mold can be exercised.
- a chamber is formed in the piston rod which is filled to a certain level with operating fluid from the hydraulic system of the press.
- the lower part of this chamber is connected to the space of the press cylinder below the piston. This space is in turn connected to the hydraulic system of the press via a shut-off element.
- the upper part of the chamber is simultaneously connected to the gas container via a check valve and to the mold cavity via a shut-off valve.
- the mold cavity is in turn connected to the atmosphere via another shut-off valve.
- the device according to the invention has the advantage that the development of systems for compressing the gas in each mold is eliminated and a maximum gas pressure can be exerted immediately after the mold is closed.
- a movable partition can advantageously be arranged in the chamber between the operating liquid and the gas.
- the device consists of a press cylinder 1 with a press piston 2 arranged therein, which has a piston rod 3.
- a press plate 14 and a press mold 15 are fastened to the piston rod 3.
- the piston 2 and the cylinder 1 are sealed from one another by means of ring-shaped sealing elements 6.
- the piston rod 3 and the cylinder 1 are sealed by sealing elements 12.
- the space 4 above the piston 2 is connected to the hydraulic system of the press by means of a pipeline 5.
- the space 8 of the press cylinder 1 below the piston 2 is connected to the hydraulic system of the press via a shut-off element 10.
- a chamber 9 is formed in the piston rod 3, which is filled up to a certain level with operating fluid 13 from the hydraulic system of the press. The rest of the chamber 9 is filled with gas 24.
- the lower part of the chamber 9 is connected via a pipe 11 and a channel 7 to the space 8 below the piston 2.
- the upper part of the chamber 9 is connected via a pipe 23 at the same time via a check valve 21 to the gas container 22, via a shut-off valve 18 to the cavity 16 of the mold 15 and via an adjustable check valve 19 to the atmosphere.
- the cavity 16 of the mold 15 is in turn connected to the atmosphere via a shut-off valve 17.
- the chamber 9 is connected to a manometer 20 for checking the gas pressure.
- the valve 18 is closed.
- the valve 17 for releasing the gas remaining in the die into the atmosphere is opened.
- a command is given for the plunger reverse stroke, i.e. the pressure in room 4 is reduced by connecting pipeline 5 to the press container.
- the piston, together with the die 15 moves upwards under the action of the pressure of the gas in the chamber 9, the operating liquid 13 running back into the space 8 below the piston.
- the piston 2 moves further downward, with an additional quantity of gas flowing from the gas container 22 through the check valve 21 into the chamber 9, as a result of which the device returns to the starting position.
- the device according to the invention operates as a normal hydraulic press.
- a movable partition 25 is arranged in the chamber 9 between the operating liquid 13 and the gas 24, which is designed as a floating piston, which is sealed to the wall of the chamber 9 by means of annular sealing elements 26. In this way, direct contact between gas and operating fluid is avoided and the risk of possible interaction is eliminated.
- the movable partition is designed as an elastic membrane 27 which is fixedly attached to the chamber 9.
Landscapes
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Presses And Accessory Devices Thereof (AREA)
- Formation And Processing Of Food Products (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Lead Frames For Integrated Circuits (AREA)
- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
- Medicines Containing Material From Animals Or Micro-Organisms (AREA)
- Steroid Compounds (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT81102472T ATE4967T1 (de) | 1980-04-02 | 1981-04-01 | Vorrichtung zum pressgiessen von metallen und legierungen. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BG47207/80 | 1980-04-02 | ||
| BG8047207A BG31832A1 (en) | 1980-04-02 | 1980-04-02 | Method for liquid or semi- liquid stamping |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0037125A1 EP0037125A1 (de) | 1981-10-07 |
| EP0037125B1 true EP0037125B1 (de) | 1983-10-12 |
Family
ID=3907300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP81102472A Expired EP0037125B1 (de) | 1980-04-02 | 1981-04-01 | Vorrichtung zum Pressgiessen von Metallen und Legierungen |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US4393916A (enExample) |
| EP (1) | EP0037125B1 (enExample) |
| JP (1) | JPS5717365A (enExample) |
| AT (1) | ATE4967T1 (enExample) |
| BG (1) | BG31832A1 (enExample) |
| CS (1) | CS231982B2 (enExample) |
| DD (1) | DD160894A5 (enExample) |
| DE (1) | DE3161158D1 (enExample) |
| IN (1) | IN154994B (enExample) |
| SU (1) | SU1150054A1 (enExample) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2535231B1 (fr) * | 1982-10-27 | 1987-01-23 | Inst Po Metalloznanie I Tekno | Procede pneumatique a piston pour la coulee de metaux et d'autres materiaux, et equipement pour sa realisation |
| JPS607211A (ja) * | 1983-06-24 | 1985-01-16 | Nec Corp | 差動増幅回路 |
| JPS60160209A (ja) * | 1984-01-31 | 1985-08-21 | Fujitsu Ltd | Fet差動増幅回路 |
| RU2221079C2 (ru) * | 2001-10-26 | 2004-01-10 | Ульяновский государственный технический университет | Катод электродугового испарителя и способ его получения |
| CN104942261A (zh) * | 2014-03-25 | 2015-09-30 | 苏州慧驰轻合金精密成型科技有限公司 | 一种新型活塞挤压铸造机 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2010181B2 (de) * | 1969-03-04 | 1971-06-09 | Pressmechanismus bei druckgiessmaschinen mit hydraulischem antrieb | |
| DE1583631B2 (de) * | 1967-11-10 | 1975-03-20 | Badische Maschinenfabrik Gmbh, 7500 Karlsruhe | EinpreBvorrichtung für hydraulisch betriebene Druckgießmaschinen |
| DE2355594A1 (de) * | 1973-11-07 | 1975-05-15 | Valentin Emmerich | Vorrichtung zum einstellen der beim druckgiessen erforderlichen presskolbengeschwindigkeiten, -druecke und druckaufbauzeiten |
| DE2450805B2 (de) * | 1973-10-29 | 1976-12-30 | Societe de Vente de T Aluminium Pechiney, Paris | Druckgiessverfahren fuer ne-metalle und ne-legierungen und vorrichtung zu seiner durchfuehrung |
| DE2747066B1 (de) * | 1977-10-20 | 1979-03-15 | Weingarten Ag Maschf | Vorrichtung zum Einstellen der Presskolbengeschwindigkeiten und -druecke bei Druckgiessmaschinen mit Drei-Phasen-System,insbesondere bei Kaltkammer-Druckgiessmaschinen |
| DE2854075B1 (de) * | 1978-12-14 | 1980-01-17 | Weingarten Ag Maschf | Druckgiessmaschine mit einem in einem Presszylinder verschiebbaren Presskolben und einem Druckmultiplikator zur Erzeugung eines erhoehten Druckes im Presszylinder-Arbeitsraum gegen Ende des Arbeitshubes des-Presskolbens |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH607755A5 (enExample) * | 1974-08-30 | 1978-10-31 | Inst Po Metalloznanie I Tekno | |
| US3960201A (en) * | 1974-12-13 | 1976-06-01 | Societe De Vente De L'aluminium Pechiney | Injection device for molding machines |
| JPS5852743B2 (ja) * | 1976-02-04 | 1983-11-25 | トヨタ自動車株式会社 | 溶湯鍛造型装置 |
| US4154288A (en) * | 1977-11-02 | 1979-05-15 | Arrow-Acme Corporation | Injection molding machine having swivel shot tip assembly |
| CH635255A5 (de) * | 1978-07-19 | 1983-03-31 | Buehler Ag Geb | Druckgiessmaschine. |
| US4334575A (en) * | 1980-03-18 | 1982-06-15 | Nippon Light Metal Co., Ltd. | Method for cooling a plunger tip in a die casting machine of the cold chamber type and apparatus therefor |
-
1980
- 1980-04-02 BG BG8047207A patent/BG31832A1/xx unknown
-
1981
- 1981-03-30 SU SU817771727A patent/SU1150054A1/ru active
- 1981-03-31 CS CS812395A patent/CS231982B2/cs unknown
- 1981-04-01 AT AT81102472T patent/ATE4967T1/de not_active IP Right Cessation
- 1981-04-01 EP EP81102472A patent/EP0037125B1/de not_active Expired
- 1981-04-01 DE DE8181102472T patent/DE3161158D1/de not_active Expired
- 1981-04-02 DD DD81228894A patent/DD160894A5/de not_active IP Right Cessation
- 1981-04-02 JP JP4850881A patent/JPS5717365A/ja active Pending
- 1981-04-02 US US06/250,289 patent/US4393916A/en not_active Expired - Fee Related
- 1981-04-06 IN IN379/CAL/81A patent/IN154994B/en unknown
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1583631B2 (de) * | 1967-11-10 | 1975-03-20 | Badische Maschinenfabrik Gmbh, 7500 Karlsruhe | EinpreBvorrichtung für hydraulisch betriebene Druckgießmaschinen |
| DE2010181B2 (de) * | 1969-03-04 | 1971-06-09 | Pressmechanismus bei druckgiessmaschinen mit hydraulischem antrieb | |
| DE2450805B2 (de) * | 1973-10-29 | 1976-12-30 | Societe de Vente de T Aluminium Pechiney, Paris | Druckgiessverfahren fuer ne-metalle und ne-legierungen und vorrichtung zu seiner durchfuehrung |
| DE2355594A1 (de) * | 1973-11-07 | 1975-05-15 | Valentin Emmerich | Vorrichtung zum einstellen der beim druckgiessen erforderlichen presskolbengeschwindigkeiten, -druecke und druckaufbauzeiten |
| DE2747066B1 (de) * | 1977-10-20 | 1979-03-15 | Weingarten Ag Maschf | Vorrichtung zum Einstellen der Presskolbengeschwindigkeiten und -druecke bei Druckgiessmaschinen mit Drei-Phasen-System,insbesondere bei Kaltkammer-Druckgiessmaschinen |
| DE2854075B1 (de) * | 1978-12-14 | 1980-01-17 | Weingarten Ag Maschf | Druckgiessmaschine mit einem in einem Presszylinder verschiebbaren Presskolben und einem Druckmultiplikator zur Erzeugung eines erhoehten Druckes im Presszylinder-Arbeitsraum gegen Ende des Arbeitshubes des-Presskolbens |
Also Published As
| Publication number | Publication date |
|---|---|
| CS231982B2 (en) | 1985-01-16 |
| BG31832A1 (en) | 1982-04-15 |
| US4393916A (en) | 1983-07-19 |
| ATE4967T1 (de) | 1983-10-15 |
| IN154994B (enExample) | 1984-12-22 |
| DD160894A5 (de) | 1984-06-13 |
| EP0037125A1 (de) | 1981-10-07 |
| CS239581A2 (en) | 1984-01-16 |
| SU1150054A1 (ru) | 1985-04-15 |
| DE3161158D1 (en) | 1983-11-17 |
| JPS5717365A (en) | 1982-01-29 |
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