Walnut production line
Technical field
The utility model relates to a kind of walnut production line, belongs to mechanical field.
Background technology
At present do not have complete production line to process walnut at walnut production field, cause walnut production efficiency low, before walnut processing in early stage, need to carry out sizing screening to the walnut varying in size, the walnut that size is more or less the same is collected and is stored, manual grading skill screening labor intensive is large, screening effect is poor, by sizing of equipment screenings such as screen clothes, screen cloth width of mesh is certain, and walnut can only be divided into and can, by mesh and can not be by mesh, can only sieve out the walnut of two kinds of specifications, just need to repeatedly screen if carry out multi-stage screening, efficiency is low; When walnut results, skin is all enclosed with thick rascal, our the edible walnut obtaining all needs it to take off rascal operation, conventional method is to use clear water to soak for a long time in the contract with rascal at present, after allowing rascal naturally fester, rub by hand again cleaning, waste time and energy, and the juice of rascal also has certain corrosivity, operation can cause the injury of skin, eyes because of carelessness; Walnut mixes after separating with rascal, they need to be made a distinction, artificial separation rascal and walnut efficiency are low, weak effect, and the common separating effect of existing green peel of walnut screening installation is undesirable, because many walnuts do not separate completely with rascal, still have part to be sticked together simultaneously, green peel of walnut screening installation cannot just it be separated, and has increased work difficulty; Walnut is before removal rascal comes into the market, some walnuts that break down are adulterating in walnut, need further it to be picked, conventional method is exactly that staff picks in storage box at present, because walnut is all concentrated and is placed in storage box, not only waste time and energy, also easily occur picking blind area, affect the quality of product.
Utility model content
According to above deficiency of the prior art, the technical problems to be solved in the utility model is: a kind of walnut production line of enhancing productivity is provided.
Walnut production line described in the utility model, comprise material elevator, material elevator discharge end connects walnut classifying screen, walnut classifying screen connects peeling green peel of walnut machine by material elevator again, peeling green peel of walnut machine discharge end connects green peel of walnut separator, green peel of walnut separator discharge end connects walnut cleaner, and walnut cleaner discharge end connects walnut picker;
Described walnut classifying screen, comprise classification frame, in classification frame, establish rotating cylinder, axle center place, rotating cylinder two ends fixed rotating shaft, rotating shaft is arranged in classification frame by bearing, roller end is connected with classification motor-driven with belt by belt pulley, classification motor is fixed in classification frame, rotating cylinder is 5 grades, every grade of rotating cylinder forms tubular by circumferential uniform screening pipe, every grade of rotating cylinder coaxially connects by classification change, spacing between adjacent screening pipe increases successively from feed end, frame lower is established feeding plate, on feeding plate, fix demarcation strip, the position of demarcation strip and change position laminating corresponding,
Described peeling green peel of walnut machine, comprise body, internal body arranges transmission steel plate, on transmission steel plate, blade is set, transmission steel plate two ends are separately fixed on driving chain, driving chain is connected motor reducer by gear with power transmission shaft, body upper one end arranges walnut entrance, the body other end arranges export of walnut, the body upper of export of walnut side and steel brush fixed mount are hinged, and steel brush fixed mount bottom arranges steel brush fixed head, and steel brush is installed in steel brush fixed head bottom, steel brush is corresponding with transmission steel plate, the hinged upper cover in steel brush fixed mount top;
Described green peel of walnut separator, comprise sorting frame, in sorting frame, establish rotating cylinder, rotating cylinder comprises sorting pipe, sorting pipe is circumferentially distributed in two sorting changes and forms rotating cylinder, spacing between adjacent sorting pipe is less than walnut diameter and is greater than rascal thickness, parallel two roller carrier shafts of establishing in frame, roller carrier shaft is arranged in frame by bearing, on roller carrier shaft, establish carrying roller, carrying roller coordinates with sorting change, roller carrier shaft end fixed chain wheels, sprocket wheel is connected with the sprocket wheel on sorting motor by chain, and sorting motor is fixed in sorting frame;
Described walnut picker, comprise support body, one end, support body top arranges final drive shaft, final drive shaft connects motor reducer, the other end arranges driven shaft, final drive shaft is connected by chain with driven shaft, fixed axle roller on chain, the main transmission axle head of support body arranges herringbone dividing plate, herringbone dividing plate rear end connects separate slot, and herringbone dividing plate and separate slot are arranged on the top of beaming roller and are fixed on support body by angle steel, between herringbone dividing plate and separate slot and beaming roller, have gap, separate slot end connects not qualified export of walnut, and support body end arranges qualified export of walnut.
Described peeling green peel of walnut machine steel brush fixed mount both sides arrange adjustable plate, adjustable plate bottom connects steel brush fixed head, and the connection of adjustable plate one end highly regulates disk, and steel brush fixed mount inside arranges regulating shaft, regulating shaft one end connects steel brush fixed head, and other end connection angle regulates disk.Highly regulate disk and angular adjustment disk to regulate according to the size of walnut by rotation, simple to operate, easy to use, highly regulate the preferred worm gear modiolus of disk and angular adjustment disk to be connected, effectively avoided the too small damage walnut of steel brush and gap blade, excesssive gap causes the halfway problem of pericarp peeling.
Described peeling green peel of walnut machine knife blade is triangularly arranged, and facilitates peeling off of rascal.
On described green peel of walnut separator rotating cylinder inwall, establish auger, auger can promote material and move to discharging opening, is convenient to entering of follow-up material.
In described green peel of walnut separator rotating cylinder, establish brush tube, establish hairbrush on brush tube, brush tube is near rotating cylinder bottom, and brush tube is fixed in frame by brush tube axle.
Described walnut picker support body both sides arrange soft baffle plate, and soft baffle plate matches with beaming roller.Effectively prevent that walnut from missing from the gap between support body and roll shaft, improved the security of equipment operation.
Described walnut picker separate slot is U-shaped structure, and separate slot end bottom connects not qualified export of walnut.The not qualified export of walnut of the convenient connection of U-shaped groove end.
Operation principle and process:
When work, material elevator is poured walnut in rotating cylinder, minimum a collection of walnut falls between the screening pipe of first order rotating cylinder, remaining walnut is slowly advanced forward with the continuous increase that enters walnut, when by second level screen drum, in existing walnut, minimum a collection of walnut drops on feeding plate by screening pipe, and fall from corresponding discharging opening under demarcation strip guiding, by that analogy, final walnut is divided into 5 kinds of specifications according to size, walnut drops on material elevator, walnut is promoted to peeling green peel of walnut machine by material elevator, peeling green peel of walnut machine carries out pericarp peeling by the interaction of the blade on transmission steel plate and steel brush, can carry out fast pericarp peeling, the gap of steel brush and transmission steel plate cutter can regulate according to the size of walnut simultaneously, can be good at avoiding the damage to walnut in stripping process, driven by motor roller carrier shaft rotating cylinder, roller carrier shaft drives carrying roller to rotate, carrying roller drives rotating cylinder to rotate, pour unsegregated walnut and rascal into rotating cylinder from charging aperture simultaneously, walnut and rascal move with rotating cylinder, due to the sieving actoion of rotating cylinder, rascal leaks down between sorting pipe, walnut moves to discharging opening and discharges under auger promotes, the walnut of not separating and rascal are pushed by brush tube in the time of the motion of rotating cylinder bottom, walnut is peeled away by hairbrush with the rascal that is attached to top, then screening, walnut enters walnut cleaner, walnut cleaner cleans walnut, the residual rascal adhering on walnut is washed, then enter walnut picker, walnut picker is divided into two-way close support body both sides by herringbone dividing plate by walnut, staff can select walnut from both sides simultaneously, select conveniently, improve operating efficiency, in separate slot in the middle of being placed directly into after underproof walnut is picked out, move by chain-driving roll shaft, underproof walnut is discharged by middle not qualified export of walnut, qualified walnut is discharged by the qualified export of walnut of support body end.
The beneficial effect that the utility model compared with prior art had is:
Walnut production line described in the utility model, once screening can be divided into walnut 5 kinds of specifications, and reliable, screening effect is good, and screening efficiency is high, simple in structure, easy to operate; Pericarp peeling is carried out in interaction by the blade on transmission steel plate and steel brush, can carry out fast pericarp peeling, the gap of steel brush and transmission steel plate cutter can regulate according to the size of walnut simultaneously, can be good at avoiding the damage to walnut in stripping process, simple in structure, easy to operate, save splitting time, reduce staff's labour intensity, the injury that while having avoided pericarp peeling, rascal juice causes staff, safe; By screening pipe, walnut and rascal are sieved, screening effect is good, and speed is fast, time saving and energy saving, also unsegregated walnut and rascal can be separated simultaneously, has improved separating effect; Staff can select walnut from both sides simultaneously, select conveniently, improve operating efficiency, in separate slot in the middle of being placed directly into after underproof walnut is picked out, move by chain-driving roll shaft, underproof walnut is discharged by middle not qualified export of walnut, qualified walnut is discharged by the qualified export of walnut of support body end, simple in structure, easy to use, not only can fast defective walnut be chosen, that also effectively avoids picks blind spot, the labour intensity that has reduced staff, has improved operating efficiency
Brief description of the drawings
Fig. 1 is the utility model embodiment schematic diagram;
Fig. 2-1st, the utility model walnut classifying screen embodiment schematic diagram;
Fig. 2-2nd, Fig. 2-1 illustrated embodiment left view;
Fig. 2-3rd, Fig. 2-1 illustrated embodiment top view;
Fig. 3-1 is the structural representation of the utility model peeling green peel of walnut machine;
Fig. 3-2 are the side view of the utility model peeling green peel of walnut machine;
Fig. 3-3 are the utility model peeling green peel of walnut machine knife blade arrangement architecture schematic diagram;
Fig. 4-1st, the utility model green peel of walnut separator embodiment schematic diagram;
Fig. 4-2nd, Fig. 4-1 illustrated embodiment A portion rotating cylinder part partial enlarged drawing;
Fig. 4-3rd, Fig. 4-1 illustrated embodiment right view;
Fig. 6-1 is the top view of the utility model walnut picker;
Fig. 6-2 are the frame structure schematic diagram of the utility model walnut picker;
In figure: 1, material elevator; 2, walnut classifying screen; 3, peeling green peel of walnut machine; 4, green peel of walnut separator; 5, walnut cleaner; 6, walnut picker; 2-1, classification frame; 2-2, feedboard; 2-3, rotating cylinder; 2-4, classification change; 2-5, demarcation strip; 2-6, screening pipe; 2-7, classification motor; 2-8, rotating shaft; 2-9, feeding plate; 2-10, baffle plate gathers materials; 3-1, body; 3-2, observation window; 3-3, telescopic fixing rod; 3-4, highly regulate disk; 3-5, angular adjustment disk; 3-6, power transmission shaft; 3-7, cleaning water pipe; 3-8, export of walnut; 3-9, gear; 3-10, regulating shaft; 3-11, adjustable plate; 3-12, upper cover; 3-13, steel brush fixed head; 3-14, steel brush fixed mount; 3-15, steel brush; 3-16, blade; 3-17, transmission steel plate; 3-18, walnut entrance; 3-19, motor reducer; 4-1, frame; 4-2, observation platform; 4-3, sorting motor; 4-4, sorting pipe; 4-5, sorting change; 4-6, brush tube axle; 4-7, brush tube; 4-8, carrying roller; 4-9, roller carrier shaft; 4-10, sprocket wheel; 6-1, support body; 6-2, herringbone dividing plate; 6-3, angle steel; 6-4, soft baffle plate; 6-5, beaming roller; 6-6, chain; 6-7, separate slot; 6-8, qualified export of walnut; 6-9, not qualified export of walnut; 6-10, driven shaft; 6-11, final drive shaft; 6-12, motor reducer; 6-13, adjusting silk.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further:
As shown in Figure 1, walnut production line described in the utility model, comprise material elevator 1, material elevator 1 discharge end connects walnut classifying screen 2, walnut classifying screen 2 connects peeling green peel of walnut machine 3 by material elevator 1 again, peeling green peel of walnut machine 3 discharge ends connect green peel of walnut separator 4, and green peel of walnut separator 4 discharge ends connect walnut cleaner 5, and walnut cleaner 5 discharge ends connect walnut picker 6;
As shown in Fig. 2-1~Fig. 2-3, described walnut classifying screen, comprise classification frame 2-1, on classification frame 2-1, establish rotating cylinder 2-3, the fixed rotating shaft 2-8 of axle center place, rotating cylinder 2-3 two ends, rotating shaft 2-8 is arranged on classification frame 2-1 by bearing, rotating shaft 2-8 end is in transmission connection by belt pulley and belt and classification motor 2-7, classification motor 2-7 is fixed on classification frame 2-1, rotating cylinder 2-3 is 5 grades, every grade of rotating cylinder 2-3 forms tubular by circumferential uniform screening pipe 2-6, every grade of rotating cylinder 2-3 coaxially connects by change 2-4, spacing between adjacent screening pipe 2-6 increases successively from feed end, classification frame 2-1 establishes feeding plate 2-9 in bottom, the upper fixing demarcation strip 2-5 of feeding plate 2-9, the position of demarcation strip 2-5 and change 2-4 position laminating corresponding,
As shown in Fig. 3-1~Fig. 3-3, described peeling green peel of walnut machine, comprise body 3-1, body 3-1 inside arranges transmission steel plate 3-17, on transmission steel plate 3-17, blade 3-16 is set, blade 3-16 is triangularly arranged, transmission steel plate 3-17 two ends are separately fixed on driving chain, driving chain is connected motor reducer 3-19 by gear 3-9 with power transmission shaft 3-6, one end, body 3-1 top arranges walnut entrance 3-18, the body 3-1 other end arranges export of walnut 3-8, body upper and the steel brush fixed mount 3-14 of export of walnut 3-8 side are hinged, steel brush fixed mount 3-14 bottom arranges steel brush fixed head 3-13, steel brush fixed head 3-13 installs steel brush 3-15 in bottom, steel brush 3-15 is corresponding with transmission steel plate 3-17, the hinged upper cover 3-12 in steel brush fixed mount 3-14 top,
As shown in Fig. 4-1~Fig. 4-3, described green peel of walnut separator, comprise sorting frame 4-1, on sorting frame 4-1, establish rotating cylinder, rotating cylinder comprises sorting pipe 4-4, sorting pipe 4-4 is circumferentially distributed on the upper rotating cylinder that forms of two change 4-5, spacing between adjacent sorting pipe 4-4 is less than walnut diameter and is greater than rascal thickness, the upper parallel two roller carrier shaft 4-9 that establish of frame 4-1, roller carrier shaft 4-9 is arranged on frame 4-1 by bearing, on roller carrier shaft 4-9, establish carrying roller 4-8, carrying roller 4-8 coordinates with change 4-5, carrying roller 4-9 end fixed chain wheels 4-10, sprocket wheel 4-10 is connected with the sprocket wheel 4-10 on sorting motor 4-3 by chain, sorting motor 4-3 is fixed on sorting frame 4-1,
As shown in Fig. 6-1~Fig. 6-2, described walnut picker, comprise support body 6-1, the one end on support body 6-1 top arranges final drive shaft 6-11, final drive shaft 6-11 connects motor reducer 6-12, the other end arranges driven shaft 6-10, final drive shaft 6-11 is connected by chain 6-6 with driven shaft 6-10, the upper fixed axle roller 6-5 of chain 6-6, the final drive shaft 6-11 end of support body 6-1 arranges herringbone dividing plate 6-2, herringbone dividing plate 6-2 rear end connects separate slot 6-7, herringbone dividing plate 6-2 and separate slot 6-7 are arranged on the top of beaming roller 6-5 and are fixed on support body 6-1 by angle steel 6-3, between herringbone dividing plate 6-2 and separate slot 6-7 and beaming roller 6-5, there is gap, separate slot 6-7 end connects not qualified export of walnut 6-9, support body 6-1 end arranges qualified export of walnut 6-8.
Described steel brush fixed head 3-13 both sides arrange adjustable plate 3-11, adjustable plate 3-11 bottom connects steel brush fixed head 3-13, the connection of adjustable plate 3-11 one end highly regulates disk 3-4, steel brush fixed mount 3-13 inside arranges regulating shaft 3-10, regulating shaft 3-10 one end connects steel brush fixed head 3-13, and other end connection angle regulates disk 3-5.Highly regulate disk and angular adjustment disk to regulate according to the size of walnut by rotation, effectively avoided the too small damage walnut of steel brush and gap blade, excesssive gap causes the halfway problem of pericarp peeling.
Described peeling green peel of walnut machine knife blade 3-16 is triangularly arranged, and facilitates peeling off of rascal.
On described green peel of walnut separator rotating cylinder inwall, establish auger, auger can promote material and move to discharging opening, is convenient to entering of follow-up material.
In described green peel of walnut separator rotating cylinder, establish brush tube 4-7, on brush tube 4-7, establish hairbrush, brush tube 4-7 is near rotating cylinder bottom, and brush tube 4-7 is fixed on frame 4-1 by brush tube axle 4-6.
Described walnut picker support body 1 both sides arrange soft baffle plate 6-4, and soft baffle plate 6-4 and beaming roller 6-5 fit, and separate slot 6-7 is U-shaped structure, and separate slot 7 end bottoms connect not qualified export of walnut 6-9, and support body 6-1 bottom arranges and regulates silk 6-13.
Described walnut picker separate slot is U-shaped structure, and separate slot end bottom connects not qualified export of walnut.The not qualified export of walnut of the convenient connection of U-shaped groove end.
Operation principle and process:
When work, material elevator is poured walnut in rotating cylinder 2-3, minimum a collection of walnut falls between the screening pipe 2-6 of first order rotating cylinder 2-3, remaining walnut is slowly advanced forward with the continuous increase that enters walnut, when by second level screen drum 2-3, in existing walnut, minimum a collection of walnut is managed 2-6 and is dropped on feeding plate 2-9 by screening, and fall from corresponding discharging opening under demarcation strip 2-5 guiding, by that analogy, final walnut is divided into 2-5 kind specification according to size, by highly regulating disk 3-4 and angular adjustment disk 3-5 to adjust height and the angle of steel brush, then the walnut with rascal is put into body by the walnut entrance 3-18 of body 3-1 one end, now, open motor reducer 3-19, motor reducer 3-19 drives driving chain to rotate by power transmission shaft 3-6 and gear 3-9, driving chain drives transmission steel plate 3-17 to rotate, constantly act on rascal is separated with steel brush 3-15 in course of action by the blade 3-16 on transmission steel plate 3-17, out enter next process by walnut and the rascal peeled off after rascal by export of walnut 3-8, entering before next process and can rinse walnut and rascal by cleaning water pipe 3-7, sorting motor 4-3 drives roller carrier shaft 4-9 rotating cylinder, roller carrier shaft 4-9 drives carrying roller 4-8 to rotate, carrying roller 4-8 drives rotating cylinder to rotate, pour unsegregated walnut and rascal into rotating cylinder from charging aperture simultaneously, walnut and rascal move with rotating cylinder, due to the sieving actoion of rotating cylinder, rascal leaks down between sorting pipe 4-4, walnut moves to discharging opening and discharges under auger promotes, the walnut of not separating and rascal are pushed by brush tube 4-7 in the time of the motion of rotating cylinder bottom, walnut is peeled away by hairbrush with the rascal that is attached to top, then screening, walnut enters walnut cleaner, walnut cleaner cleans walnut, the residual rascal adhering on walnut is washed, then enter walnut picker, walnut is put into beaming roller 6-5 from the main transmission axle head of support body, motor reducer 6-12 drives beaming roller 6-5 transmission, beaming roller 6-5 drives walnut to travel forward, first by the separation of herringbone dividing plate 6-2, walnut is divided into two-way, and carry out transmission in support body both sides, staff can pick walnut respectively in support body both sides, underproof walnut is put into the separate slot 6-7 in support body beaming roller 6-5 centre position, underproof walnut travels forward in separate slot 6-7, and flow out by the not qualified export of walnut of separate slot 6-7 end, qualified walnut carries out transmission in roll shaft 6-5 both sides, finally flow out by qualified export of walnut.