CN106880061A - Multifunctional nut rejuvenator - Google Patents

Multifunctional nut rejuvenator Download PDF

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Publication number
CN106880061A
CN106880061A CN201710249797.2A CN201710249797A CN106880061A CN 106880061 A CN106880061 A CN 106880061A CN 201710249797 A CN201710249797 A CN 201710249797A CN 106880061 A CN106880061 A CN 106880061A
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frame
roller
shell breaking
screen
shell
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CN106880061B (en
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吐鲁洪·吐尔迪
王学农
阿依木妮莎·拜克热
张丽
杨会民
刘旋峰
牛长河
焦瑞斌
克里木·依明
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Agricultural Mechanization Research Institute Xinjiang Academy of Agricultural Sciences
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Agricultural Mechanization Research Institute Xinjiang Academy of Agricultural Sciences
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N5/00Machines for hulling, husking or cracking nuts
    • A23N5/008Machines for hulling, husking or cracking nuts for almonds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Combined Means For Separation Of Solids (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

本发明公开了一种多功能坚果破壳机,机架的前后部分别设置着刮板式输送器以及提升螺旋,机架的前部设置着振动喂料器,机架上方倾斜设置着循环送料槽,循环送料槽的进口端与所述的提升螺旋顶部相衔接,循环送料槽的出口端位于振动喂料器上方,机架上由前往后依次相互衔接呈高低水平设置着前、中、后三组破壳机构;每一组破壳机构均由一水平输送带、一横置的破壳辊、破壳辊两端设置的辊轴高低调节机构以及滚筒筛构成,滚筒筛均由电机驱动旋转,每个滚筒筛的前后部均分别设置着进料口以及出料口,滚筒筛前半截筒壁上设置着方形筛孔,滚筒筛后半截筒壁上设置着菱形筛孔,每个水平输送带的出料末端托辊上方都水平横向设置着所述的破壳辊。

The invention discloses a multifunctional nut shell breaking machine. A scraper conveyor and a lifting screw are respectively arranged at the front and rear of the frame, a vibrating feeder is arranged at the front of the frame, and a circular feeding trough is arranged obliquely above the frame. , the inlet end of the circulating feeding chute is connected with the top of the lifting screw, the outlet end of the circulating feeding chute is located above the vibrating feeder, and the front, middle and rear are arranged on the frame from front to back in order to form a high and low level. A group of shell breaking mechanisms; each set of shell breaking mechanisms is composed of a horizontal conveyor belt, a horizontal shell breaking roller, a roller shaft height adjustment mechanism at both ends of the shell breaking roller, and a drum screen, and the drum screen is driven by a motor to rotate , the front and rear parts of each trommel screen are respectively provided with a feed inlet and a discharge port, square screen holes are set on the front half wall of the drum screen, diamond-shaped screen holes are set on the back half wall of the drum screen, and each horizontal conveying Above the discharge end supporting roller of the belt, the described shell breaking rollers are arranged horizontally and transversely.

Description

多功能坚果破壳机Multifunctional Nut Sheller

技术领域technical field

本发明属于机械领域,特别涉及一种多功能坚果破壳机。The invention belongs to the field of machinery, and in particular relates to a multifunctional nut shell breaking machine.

背景技术Background technique

随着新疆农业产业结构的调整,巴旦木和杏已经成为新疆农村经济发展的特色经济作物,目前巴旦木破壳和杏核破壳完全依赖简易的坚果破壳机作业,作业效率低下、劳动强度大、易疲劳、耗时长,功能单一,巴旦木和杏核低效破壳作业已经困扰着巴旦木产业的发展,因此在巴旦木和杏产业作业中急需一种高效机械化加工装备。With the adjustment of Xinjiang's agricultural industrial structure, almonds and apricots have become the characteristic economic crops of Xinjiang's rural economic development. At present, almond shelling and apricot core shelling are completely dependent on simple nut shelling machines, and the operating efficiency is low. High labor intensity, easy fatigue, long time-consuming, single function, low-efficiency almond and apricot kernel cracking operations have plagued the development of the almond industry, so there is an urgent need for a high-efficiency mechanized processing in the almond and apricot industry operations equipment.

本发明在实用新型专利(ZL200720183102.7、ZL201020218891.5和ZL201620720926.2)基础上,进行了改进,专利ZL200720183102.7和ZL201020218891.5,存在的问题连续破壳,破壳后的仁容易二次损伤导致仁碎仁率较高,专利ZL200720183102.7,存在的问题破壳辊为光辊,破杏核效果较好,因杏核比较脆,容易破壳,而巴旦木核为柔性,用该破壳机构破壳效果不太理想,破壳率低,振动筛噪音大,容易坏,破壳后的巴旦木仁不能完全从筛孔中掉入下层筛中。The present invention is improved on the basis of utility model patents (ZL200720183102.7, ZL201020218891.5 and ZL201620720926.2). Patents ZL200720183102.7 and ZL201020218891.5 have the problem of continuous shell breaking, and the kernels after breaking the shell are easy to be used twice The damage leads to a high rate of broken kernels. The patent ZL200720183102.7 has the problem that the shell breaking roller is a smooth roll, and the effect of breaking the apricot core is better. Because the apricot core is relatively brittle, it is easy to break the shell, while the almond core is flexible. The shell breaking effect of this shell breaking mechanism is not ideal, the shell breaking rate is low, the vibrating screen is noisy, and it is easy to break, and the almond wood kernels after the shell breaking can not fall into the lower sieve from the sieve hole completely.

发明内容Contents of the invention

本发明的目的在于提供一种多功能坚果破壳机,不仅破壳效果好,而且工作效率高。The object of the present invention is to provide a multifunctional nut shell breaking machine, which not only has good shell breaking effect, but also has high working efficiency.

本发明的目的是这样实现的:一种多功能坚果破壳机,包括机架,机架的前后部分别设置着刮板式输送器以及提升螺旋,机架的前部设置着振动喂料器,机架上方倾斜设置着循环送料槽,循环送料槽的进口端与所述的提升螺旋顶部相衔接,循环送料槽的出口端位于振动喂料器上方,机架上由前往后依次相互衔接呈高低水平设置着前、中、后三组破壳机构;每一组破壳机构均由一水平输送带、一横置的破壳辊、破壳辊两端设置的辊轴高低调节机构以及滚筒筛构成,滚筒筛均由电机驱动旋转,每个滚筒筛的前后部均分别设置着进料口以及出料口,靠近进料口的滚筒筛前半截筒壁上密布设置着方形筛孔,靠近出料口的滚筒筛后半截筒壁上密布设置着菱形筛孔,方形筛孔以及菱形筛孔下方分别设置着相应的出料槽,每个滚筒筛的转轴中心轴上都设置着刮板,刮板沿着滚筒筛的轴线方向布置,每个水平输送带的出料末端托辊上方都水平横向设置着所述的破壳辊。The object of the present invention is achieved like this: a kind of multi-functional nut breaking machine, comprises frame, and the front and rear part of frame is provided with scraper conveyor and lifting screw respectively, and the front part of frame is provided with vibrating feeder, A circulating feeding trough is arranged obliquely above the frame, the inlet end of the circulating feeding trough is connected to the top of the lifting screw, the outlet end of the circulating feeding trough is located above the vibrating feeder, and the frame is connected from front to back in order to form a high and low The front, middle and rear three groups of shell breaking mechanisms are arranged horizontally; each set of shell breaking mechanisms consists of a horizontal conveyor belt, a horizontally placed shell breaking roller, roller shaft height adjustment mechanisms at both ends of the shell breaking roller, and a trommel screen. The trommel screen is driven by a motor to rotate. The front and rear parts of each trommel screen are respectively equipped with a feed inlet and a discharge port. The back half of the cylinder wall of the trommel screen at the feed port is densely covered with diamond-shaped screen holes, and the corresponding discharge troughs are respectively set under the square screen holes and the diamond-shaped screen holes. A scraper is installed on the central axis of the rotating shaft of each drum screen. The plates are arranged along the axial direction of the trommel screen, and above the idler roller at the discharge end of each horizontal conveyor belt, the shell breaking rollers are arranged horizontally and transversely.

所述的辊轴高低调节机构包括在辊轴两端分别设置着轴承座,机架两侧分别竖向固接着内装有丝杠的滑道,其中一侧丝杠顶端设置着手轮,轴承座顶端分别与丝杠下端相连,轴承座沿着滑道上下滑动,两侧滑道内丝杠的上部分别水平设置着链轮,链轮之间通过链条传动,转动手轮,两侧的链轮同步转动,从而驱使丝杠带动轴承座以及辊轴同步进行高低调节。The roller shaft height adjustment mechanism includes bearing seats respectively arranged at both ends of the roller shaft, and the two sides of the frame are respectively fixed vertically to the slideway with the lead screw inside, wherein a handwheel is arranged at the top of one side of the lead screw, and the top of the bearing seat They are respectively connected to the lower end of the lead screw, and the bearing seat slides up and down along the slideway. The upper parts of the lead screw in the slideways on both sides are respectively equipped with sprockets horizontally. The sprockets are driven by chains. When the handwheel is turned, the sprockets on both sides rotate synchronously. , so as to drive the screw to drive the bearing seat and the roller shaft to adjust the height synchronously.

本发明工作时,巴旦木或杏核通过刮板式输送器输送到振动喂料器中,振动喂料器通过振动将巴旦木或杏核均匀的喂入喂料口中,巴旦木或杏核通过喂料口均匀的落入水平输送带上,输送带上的巴旦木或杏核通过破壳机构时,破壳辊、托辊和输送带将巴旦木或杏核进行挤压和揉搓(同步调节机构按坚果厚度均匀调节间隙)先破较大巴旦木或杏核,破壳后的巴旦木或杏核通过滚筒进料口进入滚筒,核碎杂通过滚筒上的筛孔从出料口排出,巴旦木仁和杏仁通过通过菱形筛孔排出,未(中级巴旦木或杏核)破壳的巴旦木或杏核通过滚筒出料口输送到输送带上,通过输送带进入二级破壳机构中,破壳后的巴旦木或杏核通过滚筒进料口进入中组滚筒筛,核碎杂通过滚筒上的筛孔从出料口排出,小一级的巴旦木或杏核再通过出料口进入第三级输送带上,输送到第三级破壳机构中,破壳后的巴旦木或杏核通过滚筒进料口进入滚筒筛中,核碎杂通过滚筒上的筛孔从出料口排出,巴旦木仁和杏仁通过通过菱形筛孔排出,未破壳的巴旦木或杏核落入垂直提升机进料口中,垂直提升机通过螺旋输送叶片将未破壳的巴旦木或杏核输送到出料口内,通过出料口输送到振动喂料器中再继续破壳,循环往复达到完全破壳目的。When the present invention worked, the almond or apricot stones were transported to the vibrating feeder by a scraper conveyor, and the vibrating feeder evenly fed the almonds or apricot stones into the feeding port through vibration, and the almonds or apricot stones The kernels fall evenly onto the horizontal conveyor belt through the feeding port. When the almonds or apricot kernels on the conveyor belt pass through the shell breaking mechanism, the shell breaking rollers, supporting rollers and conveyor belt will squeeze the almonds or apricot kernels. Kneading (the synchronous adjustment mechanism evenly adjusts the gap according to the thickness of the nuts) first breaks the large almond or apricot core, after the shell is broken, the almond or apricot core enters the drum through the feeding port of the drum, and the core debris passes through the sieve holes on the drum The almonds and almonds are discharged from the outlet, and the almonds and almonds are discharged through the diamond-shaped sieve holes. The almonds or almonds that have not been shelled (intermediate almonds or apricot kernels) are transported to the conveyor belt through the roller outlet, and passed through the conveyor belt. After entering the secondary shell-breaking mechanism, the almond or apricot kernel after shelling enters the middle drum screen through the drum feed port, and the core debris is discharged from the discharge port through the sieve holes on the drum. The wood or apricot core enters the third-stage conveyor belt through the discharge port, and is transported to the third-stage shell breaking mechanism. After the shell is broken, the almond wood or apricot core enters the drum screen through the drum feed port, and the core debris The almonds and almonds are discharged from the outlet through the sieve holes on the drum, and the almonds and almonds are discharged through the diamond-shaped sieve holes. The unbroken almonds or apricot kernels fall into the feed port of the vertical elevator, and the vertical elevator conveys the blades through the screw. The almonds or apricot kernels that have not been cracked are transported to the discharge port, and then transported to the vibrating feeder through the discharge port, and then continue to crack the shell, and the cycle is repeated to achieve the purpose of completely cracking the shell.

本发明技术方案:1、可以一次完成对大小不一致的巴旦木核进行破壳,破壳率高;破壳机构中间通过食品输送带输送物料起到了仿形作用,减少了仁的破碎率。2、第一级破壳装置、第二级破壳装置和第三级破壳装置中增加滚筒筛,避免了巴旦木仁二次破碎,提高了仁的完整率;3、该破壳机增加了垂直提升机,将未破壳的巴旦木再次输送到振动喂料器中,连续破壳,提高了破壳率,减少了人工劳动强度。4、滚筒分级机通过筛网组合方式,解决了常用滚筒用栅条式分级坚果,坚果分级不理想问题,结构简单;易于制造;噪音小;工作可靠。5、不仅破壳速度快,而且工作效率高,还解决了坚果破壳机破壳间隙调整不方便,破壳辊间隙不均匀的问题。6.该破壳机上设计了同步调节机构,按坚果厚度调节破壳间隙。解决了简易破壳机破壳间隙调整不方便及不均匀难题,还设计了结构简单的张紧轮调节机构,调节较方便。The technical solution of the present invention: 1. The shell breaking of almond kernels with different sizes can be completed at one time, and the shell breaking rate is high; the material transported by the food conveyor belt in the middle of the shell breaking mechanism plays a profiling role, reducing the broken rate of kernels. 2. The drum screen is added to the first-stage shell-breaking device, the second-stage shell-breaking device and the third-stage shell-breaking device, which avoids the secondary crushing of the almond kernels and improves the integrity of the kernels; 3. The shell breaking machine A vertical hoist is added to transport the uncracked almonds to the vibrating feeder again for continuous cracking, which increases the cracking rate and reduces the labor intensity. 4. The roller grading machine solves the problem of unsatisfactory grading of nuts with grids for commonly used rollers through the combination of screens. It has a simple structure, is easy to manufacture, has low noise, and works reliably. 5. Not only the shell breaking speed is fast, but also the work efficiency is high. It also solves the problems of inconvenient adjustment of the shell breaking gap of the nut shelling machine and uneven gap between the shell breaking rollers. 6. The shell cracking machine is designed with a synchronous adjustment mechanism to adjust the cracking gap according to the thickness of the nuts. It solves the inconvenient and uneven problem of adjusting the cracking gap of the simple cracking machine, and also designs a tension wheel adjustment mechanism with a simple structure, which is more convenient to adjust.

附图说明Description of drawings

下面将结合附图对本发明作进一步详细的描述。The present invention will be described in further detail below in conjunction with the accompanying drawings.

图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;

图2为本发明的俯视结构示意图。FIG. 2 is a schematic top view of the structure of the present invention.

具体实施方式detailed description

一种多功能坚果破壳机,如图1、图2所示,包括机架2,机架的前后部分别设置着刮板式输送器1以及提升螺旋30,机架的前部设置着振动喂料器3,机架上方倾斜设置着循环送料槽29,循环送料槽29的进口端与所述的提升螺旋30顶部相衔接,循环送料槽的出口端位于振动喂料器3上方。机架2上由前往后依次相互衔接呈高低水平设置着前、中、后三组破壳机构;每一组破壳机构均由一水平输送带5、一横置的破壳辊7、破壳辊7两端设置的辊轴高低调节机构以及滚筒筛10构成,滚筒筛均由电机12驱动旋转,每个滚筒筛的前后部均分别设置着进料口9以及出料口13,靠近进料口的滚筒筛前半截筒壁上密布设置着方形筛孔33,靠近出料口的滚筒筛后半截筒壁上密布设置着菱形筛孔34,方形筛孔以及菱形筛孔下方分别设置着相应的出料槽35、36,每个滚筒筛的转轴11上都设置着刮板,刮板沿着滚筒筛的轴线方向布置,每个水平输送带的出料末端托辊8上方都水平横向设置着所述的破壳辊7。A kind of multifunctional nut cracking machine, as shown in Fig. 1, Fig. 2, comprises frame 2, and the front and rear part of frame is provided with scraper conveyor 1 and lifting screw 30 respectively, and the front part of frame is provided with vibrating feeder. Feeder 3, a circulating feeding tank 29 is obliquely arranged above the frame, the inlet end of the circulating feeding tank 29 is connected with the top of the lifting screw 30, and the outlet end of the circulating feeding tank is located above the vibrating feeder 3. On the frame 2, there are three groups of shell breaking mechanisms, front, middle and rear, which are connected successively from front to back, and are arranged on a high and low level; each group of shell breaking mechanisms consists of a horizontal conveyor belt 5, a horizontally placed shell breaking roller 7, and The roller shaft height adjustment mechanism provided at both ends of the shell roller 7 and the trommel 10 are composed of a trommel 10, and the trommel is driven to rotate by a motor 12. The front and rear parts of each trommel are respectively provided with a feed inlet 9 and a discharge outlet 13, which are close to the feed inlet. Square sieve holes 33 are densely arranged on the front half of the cylinder wall of the drum screen at the material outlet, and diamond-shaped screen holes 34 are densely distributed on the rear half wall of the drum screen near the discharge port. The discharge troughs 35, 36 of each drum screen are provided with scrapers on the rotating shaft 11, and the scrapers are arranged along the axial direction of the drum screen, and the top of the idler roller 8 at the end of each horizontal conveyor belt is set horizontally and transversely. With described broken shell roller 7.

所述的辊轴高低调节机构包括在辊轴两端分别设置着轴承座,机架两侧分别竖向固接着内装有丝杠41的滑道6,其中一侧丝杠41顶端设置着手轮42,轴承座顶端分别与丝杠41下端相连,轴承座沿着滑道上下滑动,两侧滑道内丝杠的上部分别水平设置着链轮,链轮之间通过链条45传动,转动手轮,两侧的链轮同步转动,从而驱使丝杠带动轴承座以及辊轴同步进行高低调节。各个水平输送带均通过皮带轮37以及电动机32驱动旋转。The roller shaft height adjustment mechanism includes bearing seats respectively arranged at both ends of the roller shaft, and the two sides of the frame are respectively fixed vertically to the slideway 6 with the lead screw 41 inside, and the top of one side of the lead screw 41 is provided with a hand wheel 42 , the top of the bearing seat is connected with the lower end of the lead screw 41 respectively, the bearing seat slides up and down along the slideway, and the upper part of the lead screw in the slideway on both sides is respectively provided with a sprocket horizontally, and the sprocket is driven by a chain 45, and the handwheel is turned. The sprocket on the side rotates synchronously, so that the screw drives the bearing seat and the roller shaft to adjust the height synchronously. Each horizontal conveyor belt is driven to rotate by a pulley 37 and a motor 32 .

Claims (2)

1. a kind of Multifunctional nut rejuvenator, including frame, the front and rear part of frame is respectively provided with drag-flight conveyer and carries Spiral is risen, it is characterized in that:The front portion of frame sets oscillating feeder, and frame inclined upward sets circulation material conveying groove, circulation The entrance point of chute feeder is mutually connected with described lifting screw top, and the port of export of circulation material conveying groove is located on oscillating feeder Side, is mutually linked in three groups of shell-breaking mechanisms before, during and after uneven setting successively from front to back in frame;Each group of broken shell Roll shaft height adjusting mechanism and roller that mechanism is set by a horizontal conveying belt, a horizontal broken shell roller, broken shell roller two ends Sieve is constituted, and rotary screen drives by motor and rotates, and the front and rear part of each rotary screen respectively sets charging aperture and discharging opening, Gathered on half barrel before the rotary screen of charging aperture and square sieve aperture is set, the half barrel after the rotary screen of discharging opening Upper gathering sets diamond mesh, and square sieve aperture and diamond mesh are respectively arranged below corresponding blow tank, each roller Scraper plate is all set, scraper plate is arranged along the axis direction of rotary screen, each horizontal conveying belt goes out on the spindle central axle of sieve Material end carrying roller top all horizontal cross set described broken shell roller.
2. rejuvenator according to claim 1, it is characterized in that:Described roll shaft height adjusting mechanism is included in roll shaft two ends It is respectively provided with bearing block, frame both sides vertical affixed the slideway built with leading screw respectively, wherein side leading screw top is set Handwheel, bearing block top is connected with leading screw lower end respectively, and bearing block is slided up and down along slideway, two side slideway internal thread thick sticks it is upper Portion is horizontally disposed with sprocket wheel respectively, by chain drive between sprocket wheel, rotates handwheel, the sprocket wheel synchronous axial system of both sides, so as to drive Leading screw drive bearing block and roll shaft is set synchronously to carry out high adjustment high.
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CN109430891A (en) * 2018-12-18 2019-03-08 新疆农业科学院农业机械化研究所 A kind of Ba Danmu system of processing device
CN109645507A (en) * 2019-02-25 2019-04-19 新疆农业科学院农业机械化研究所 A kind of nut shell breaking circulation pipeline
IT201900006414A1 (en) * 2019-04-29 2020-10-29 Cala S R L DRIED FRUIT SHELLING MACHINE WITH OVERLAPPING SHELLING GROUPS.

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CN109430891A (en) * 2018-12-18 2019-03-08 新疆农业科学院农业机械化研究所 A kind of Ba Danmu system of processing device
CN109645507A (en) * 2019-02-25 2019-04-19 新疆农业科学院农业机械化研究所 A kind of nut shell breaking circulation pipeline
IT201900006414A1 (en) * 2019-04-29 2020-10-29 Cala S R L DRIED FRUIT SHELLING MACHINE WITH OVERLAPPING SHELLING GROUPS.

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