CN201757776U - Automatic tester for solar cells - Google Patents
Automatic tester for solar cells Download PDFInfo
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- CN201757776U CN201757776U CN2010202383072U CN201020238307U CN201757776U CN 201757776 U CN201757776 U CN 201757776U CN 2010202383072 U CN2010202383072 U CN 2010202383072U CN 201020238307 U CN201020238307 U CN 201020238307U CN 201757776 U CN201757776 U CN 201757776U
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- solar cell
- feeding mechanism
- battery sheet
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model relates to an automatic tester for solar cells, which belongs to the technical field of solar cells and comprises an automatic feeding mechanism and an automatic discharging mechanism. The automatic feeding mechanism and the automatic discharging mechanism are mounted on the periphery of an automatic test sorting mechanism. The automatic tester is characterized in that the automatic test sorting mechanism further comprises a rotary table for conveying and distributing solar cells, the rotary table is provided with work areas for feeding, test sorting and discharging, and the automatic feeding mechanism is provided with a jacking component and a vacuum suction nozzle pickup component which are used for picking up the solar cells one by one. The automatic tester has the advantages that by adopting the rotary table as a test sorting platform, the tester is more compact and reasonable in structure, saves space, simultaneously can handle different tasks, shortens working period, increases production efficiency, and can effectively avoid damages such as surface scratching of the solar cells, edge chipping of the solar cells and the like as the automatic feeding mechanism is provided with the vacuum suction nozzle pickup component.
Description
Technical field
The utility model relates to a kind of solar cell automatic testing equipment, relates in particular to a kind of automatic testing equipment of thin film solar cell sheet, belongs to technical field of solar batteries.
Background technology
At present, the solar cell particularly electric performance test and the load production technology of thin film solar cell sheet mostly is to adopt manually-operated, its workflow is: the operator at first sets solar battery sheet in order, a hand propelled battery sheet is tested through test table operational testing probe on the other hand then, and carry out stepping according to test result, the battery sheet of finishing after the test is manually put in the different charging trays, operator by subsequent processing puts into the battery sheet in the charging tray piecewise then, packs.Such mode of production production efficiency is low, also very easily cause in the production run battery sheet scuffing, collapse defectives such as limit, unfilled corner, influenced the finished product rate.The patent No. is that 200510124972.2 Chinese patent discloses a kind of online detection instrument that can carry out continuous and automatic testing, but test section and stepping district are independently, and it is big to take up room, and lacks the function that realizes automatic balance.Publication number is that the Chinese patent of CN101598764A discloses a kind of solar cell detection machine station, can be used for detecting cladding plate formula solar cell, comprise a base, a floating holder, a light source and a plurality of probe, adopt and manually battery is placed on the detection platform, test then, pick-up unit makes detection speed low like this, and test operation easily produces defective, can't be adapted to the large-scale production demand.
The utility model content
Problem to be solved in the utility model is: a kind of device that can continuous and automatic testing sorting solar battery sheet is provided.Existing test, sorting technology and PLC control system have been carried out the rational deployment design, to finish overall control function, realized the automatic feed of battery sheet, test automatically and the battery sheet is carried out functions such as stepping is handled, automatic balance according to test result.
In order to realize above task, the technical solution adopted in the utility model is: a kind of solar cell automatic testing equipment is provided, comprise the automatic feeding mechanism and the automatic blanking mechanism that are installed in automatic testing, sorting mechanism periphery, it is characterized in that described automatic testing, sorting mechanism comprises the rotating disk of transmission dispensing solar battery sheet, this rotating disk is provided with the perform region of charging, testing, sorting, blanking, and described automatic feeding mechanism is provided with jacking member and the vacuum slot pick-up part that picks up solar battery sheet one by one.
The mechanical arm of band vacuum slot pick-up part all is equipped with in automatic feeding mechanism and automatic blanking mechanism.
Described automatic feeding mechanism also comprises pedestal, feed bin, align member, workbench, is fixed with at least two feed bins on the described workbench.
The jacking member of described automatic feeding mechanism is made up of servomotor and screw mandrel, and this jacking member is installed in the bottom of workbench.
Be provided with chute in the feed bin of described automatic feeding mechanism, the base plate of feed bin and chute flexibly connect.
The mechanical arm of described automatic feeding mechanism and jacking member are equipped with photoelectric sensor.
Described vacuum slot pick-up part is made of servomotor, leading screw connector, vacuum slot and cylinder.
The load bearing seat of transmission component and carrying solar battery sheet is housed on the described rotating disk, and the light source of clear glass and test solar battery sheet is equipped with in the below of load bearing seat.
Described automatic testing, sorting mechanism comprises that this test member is made up of support, cylinder and test probe by the test member of PLC control testing, sorting solar battery sheet.
Described rotating disk is provided with a plurality of blankings perform region, and the periphery of each perform region is provided with automatic blanking mechanism, and wherein automatic balance member is equipped with in the automatic blanking mechanism of specification product.
The beneficial effects of the utility model are: adopt rotating disk as the testing, sorting platform, make the structure of equipment more compact, rationally, and conserve space, the while can a plurality of different work of parallel processing, have shortened the work period, have improved production efficiency.Adopt novel automatic feeding mechanism and vacuum slot as the solar battery sheet pick-up part, under the situation that guarantees production efficiency at a high speed, can avoid effectively causing surface tear to collapse damages such as angle to solar battery sheet in process of production.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Fig. 2 is a H-H cut-open view among Fig. 1.
Fig. 3 is the synoptic diagram of feeding mechanism in the utility model.
Fig. 4 is the synoptic diagram of the utility model mechanical arm.
Fig. 5 is the synoptic diagram of cutting agency in the utility model.
Fig. 6 is the N-N cut-open view among Fig. 1.
Among Fig. 1, A is a blanking station 1, and B is a blanking station 2, C is a test station, and D is the material loading station, and E is defective discharging station, F is a blanking station 3,1st, test rotating disk mechanism, the 2nd, mechanism for testing, the 3rd, feeding mechanism, the 4th, vacuum type pick device, the 5th, waste product chute, the 6th, charging tray, the 7th, cutting agency, the 8th, PLC control system, the 9th, vacuum generator;
Among Fig. 2,1-1 is a rotating disk, and 1-2 is a clear glass, 1-3 is a solar battery sheet, and 1-4 is main pedestal, and 1-5 is a driving gear, 1-6 is the rotating disk servomotor, and 1-7 is a main bearing, and 1-8 is a follower gear, 1-9 is a plain thrust bearing, and 1-10 is a rolling bearing, and 1-11 is a tested cylinder, 1-12 is a test bracket, and 1-13 is a test probe, and 1-14 is the load bearing seat of solar battery sheet, 1-15 is the light box cabinet, and 1-16 is a light source, and 1-17 is a self-powered platform;
Among Fig. 3,3-1 is the charging pedestal, and 3-2 is a guide rail, and 3-3 is a workbench, 3-4 is a carriage, and 3-5 is a feed bin, and 3-7 is a lifting body, and 3-8 is an align member, 3-10 is the charging screw mandrel, and 3-11 is the feed wire joint element for bar, and 3-12 is a drive stepping motor, and 3-13 is an electric machine support;
Among Fig. 4,4-1 is a supporting plate, and 4-2 picks up the screw mandrel web member, and 4-3 picks up cylinder, and 4-4 is a vacuum slot, and 4-5 picks up screw mandrel, and 4-6 picks up servomotor;
Among Fig. 5,7-1 is a charging tray, and 7-2 is a locating piece, and 7-3 is a guide rail, and 7-4 is the blanking pedestal, and 7-5 is the magnet locating piece, and 7-6 is a worktable, and 7-7 is a slide block;
Among Fig. 6,3-5-1 is the slip grooved rail, and 3-5-2 is a base plate, and 3-7-1 drives screw mandrel, and 3-7-2 is the servomotor of lifting body, and 3-7-3 is a motor cabinet;
Describe structural principle of the present utility model in detail below in conjunction with accompanying drawing.
Such as Fig. 3 and shown in Figure 6, automatic feeding mechanism is made up of charging pedestal 3-1, vacuum type pick device 4, feed bin 3-5, align member 3-8, workbench 3-3, lifting body 3-7. Workbench 3-3 bottom is equipped with guide rail slide block, and guide rail slide block forms the slide rail transmission with the guide rail 3-2 that is fixed on the charging pedestal 3-1. The side of platform is by one group of driving mechanism that is made up of stepper motor 3-12 and charging screw mandrel 3-10, and its Main Function is to drive workbench to move along slide rail 3-2. At workbench 3-3 easy align member 3-8 is installed, feed bin 3-5 can be fixed on the workbench 3-3 by align member 3-8. The platform bottom also is equipped with by a cover elaborate servo motor and a cocainine bar and is driven the lifting body 3-7 that forms, when feed bin 3-5 after workbench 3-3 fixes, be under the automatic running status at equipment, the vacuum type pick device 4 that is fixed on the mechanism left side can pick up solar battery sheet 1-3 automatically one by one in feed bin 3-5, behind every removed solar battery sheet 1-3, lifting body 3-7 understands the height of the about cell piece of jacking that automatically solar battery sheet in the feed bin 3-5 made progress, for automatic material taking next time. Be equipped with photoelectric sensor at vacuum type pick device and lifting body, whether the action that constantly detects this equipment is normal.
As shown in Figure 4, the vacuum type pick device mainly by carriage 3-4, pick up servomotor 4-6, pick up screw mandrel 4-5 and pick-up part forms, wherein pick-up part consists of by picking up screw connecting piece 4-2, vacuum slot 4-4 and picking up cylinder 4-3, and whole parts pick up servomotor 4-6 and picking up can do back and forth along screw mandrel 4-5 under the screw mandrel 4-5 effect and repeatedly move. PLC control system control 8 times, picking up cylinder 4-3 starts, vacuum slot 4-4 descends, after arriving the precalculated position, start vacuum source, vacuum slot is drawn solar battery sheet, then picks up servomotor 4-6 and drives screw mandrel 4-5 and drive pick-up part and move and reach assigned address, namely finishes solar battery sheet and carries action.
As shown in Figure 2, testing, sorting mechanism mainly is made up of a rotating-table apparatus, light supply apparatus, transmission device and main pedestal 1-4. Be uniform-distribution with several cell piece load bearing seats 1-14 at rotating disk 1-1, all load bearing seat 1-14 all adopt plastic material design, can effectively avoid equipment solar battery sheet 1-3 is picked up or during blowing to the damage of cell piece 1-3. A clear glass 1-2 is arranged below each solar battery sheet load bearing seat 1-14, and the area of its Area Ratio cell piece load bearing seat 1-16 is big, and light source sees through glass 1-2 and can effectively shine on the solar battery sheet 1-3. The structure of glass 1-2 is stairstepping as shown in Figure 2, can inlay and be fixed among the rotating disk 1-1. Rotating disk 1-1 is driven by driving member, and driving member is made of biography dish servomotor 1-6, gear 1-5 and 1-8, plain thrust bearing 1-9, rolling bearing 1-10 and base bearing 1-7. Base bearing 1-7 and rotating disk 1-1 are connected and fixed, and are connected by a thrust plane bearing 1-9 between rotating disk 1-1 and pedestal 1-4, are inlaying a rolling bearing 1-10 in the top board of pedestal 1-4. Rotating disk servomotor 1-6 drives base bearing 1-7 rotation by driving a pair of gear 1-5 and 1-8, thereby realizes the rotation of rotating disk 1-1.
Test station side on the testing, sorting rotating disk is equipped with mechanism for testing, its structure mainly is made up of test bracket 1-12, tested cylinder 1-11 and test probe 1-13, wherein test probe 1-13 has certain retractility, thereby can avoid when test cell piece being damaged or affecting test result. After solar battery sheet is sent to test station C by rotating disk 1-1 rotation, the tested cylinder 1-11 of cell piece top drives test probe 1-13 and moves downward, Spring test needle on the test probe 1-13 is aimed at test point, and startup special test control panel is tested to battery and the numerical value of read test. According to the numerical value of test, the corresponding stepping scope of setting in apparatus control system in advance, PLC control system 8 can automatically be carried out the stepping signal to the cell piece after the test and be processed. In test station, the below of cell piece load bearing seat 1-14 is designed with the light box 1-15 that light source is provided to cell piece.
Below the test station C that tests rotating disk 1, a light box 1-15 is housed, provide the test battery sheet required light source, mainly formed by light box 1-15, light source 1-16 and self-powered platform 1-17. Wherein light box 1-15 is fixed on the pedestal 1-4, light source 1-16 is embedded on the lifting working platform 1-17, light source 1-16 can provide the test battery sheet needed light source, realize the lifting of workbench 1-17 by rotary screw, so that light source and test plane must be apart from changing, thereby realize the adjusting of light intensity magnitude.
Such as Fig. 1 and shown in Figure 5, automatic material blanking mechanism has a plurality of blankings working region, three qualified products cutting agencies for example, a substandard product cutting agency. The cutting agency of qualified products is made of vacuum type pick device 4, workbench 7-6 and blanking pedestal 7-4. The vacuum type pick device 4 that wherein adopts in the structural principle of vacuum type pick device 4 and the feed mechanism is the same, and its difference is that power of motor and screw mandrel stroke are different. Workbench 7-6 can move along guide rail 7-3 under the driving of servomotor. In the central authorities of workbench 7-6 charging tray locating piece 7-2 is housed, locating piece 7-2 has a slit along X \ Y-direction and platform, the consistent size at the size in slit and charging tray 7-1 edge, when work, manually charging tray 7-1 is advanced in the slit of locating piece 7-2, and then charging tray 7-1 is fixed at the diagonal of charging tray 7-1 with magnet locating piece 7-5, adopt this locate mode, can simple and direct location of realizing fast charging tray 7-1. After cell piece was sent to corresponding stepping station, the vacuum type pick device 4 of this gear was drawn to product in the charging tray 7-1, and carries out automatic balance in order.
Embodiment
Embodiment 1:
The utility model mainly is made up of automatic feeding mechanism, automatic testing, sorting device and automatic blanking device.The testing, sorting device mainly by rotating disk mechanism, light source mechanism, gear train and pedestal, is positioned at the equipment zone line, according to production technology the rotating disk mechanism peripheral regions is divided into charging, test, three workspaces of blanking.Battery sheet automatic feeding mechanism, automatic testing, sorting device and automatic blanking device are installed in respectively in the rotating disk zone all around.The vacuum type pick device that adopts the vacuum slot pick-up part is installed on each charging or blanking device, PLC control system control vacuum type pick device picks up the battery sheet from feeding mechanism and is sent to rotating disk, rotating disk is done intermittent the rotation, drive the battery sheet and enter into test station from feed station, at this moment mechanism for testing begins to test and test result is transferred to control system under the control of PLC.After the battery built-in testing is finished, can judge which gear that belongs to of each battery sheet automatically according to the control system as a result of test, after the battery sheet is sent to corresponding stepping station, the vacuum type pick device of this gear is drawn to product in the charging tray under the control of PLC control system, and carries out automatic balance in order.
Automatic feeding mechanism is positioned at the charging workspace of rotating disk, and its structure mainly is made up of pedestal, vacuum type pick device, feed bin, align member, workbench, lifting body.The workbench bottom is equipped with the guide rail slide block, and the guide rail slide block forms the slide rail transmission with the guide rail that is fixed on the pedestal.The side of platform is by one group of driving mechanism of being made up of stepper motor and driving screw mandrel, and it mainly acts on is to drive workbench to move along slide rail.Easy align member is installed on workbench, feed bin can be fixed on the workbench by align member.The interior space dimension of feed bin is consistent with the physical dimension of product, and respectively there is a chucking lug that is used for positioning action the both sides, bottom.The feed bin base plate is movable, can move up and down along the feed bin internal chute.The about stackable placement multi-disc battery sheet of every feed bin, the battery sheet is by in the feed bin of manually packing in advance.The platform left bottom is the lifting body that is driven by a cover elaborate servo motor and a cocainine bar, when feed bin after fixing on the workbench, be under the automatic running status at equipment, the vacuum type pick device that is fixed on the mechanism left side can pick up the battery sheet automatically one by one in feed bin, behind every removed battery sheet, lifting body is understood the height of the about battery sheet of jacking that automatically the battery sheet in the feed bin made progress, for the automatic material taking of next product.Vacuum type pick device and lifting body have designed photoelectric sensor respectively, and whether the action that constantly detects this equipment is normal.
Two feed bins on workbench, have been settled, after the battery sheet of one of them feed bin has been got, equipment is automatic pause under the control of PLC control system, lifting body descends and returns to initial position, the workbench of drive motor driving then is moved to the left along the guide rail slide block, switch to the feed bin that another is loaded into the battery sheet, work automatically again.The extensible empty feed bin of operating personnel's this moment reloads.Wait for that next round-robin order moves material loading.
When photoelectric sensor detected two feed bins and all do not have product, control system can alarm, and auto stop, is handled by operating personnel.
In charging and blanking device, used the vacuum type pick device to realize the hit detect function of battery sheet.Its mechanism mainly by carriage, supporting plate, pick up servomotor, pick up screw mandrel and a pick-up part is formed, wherein battery sheet pick-up part is made of screw mandrel connector, vacuum slot and cylinder, and whole parts can be done back and forth along screw mandrel under servomotor and screw mandrel effect and move repeatedly.When equipment was in automatic operation, under the control of PLC control system, cylinder started, suction nozzle descends, and behind the arrival precalculated position, starts vacuum source, draw the battery sheet, then driven by servomotor screw mandrel drive pick-up part moves and reaches assigned address, finishes the battery sheet and carries action.
Adopt the rotating disc type sorting mechanism, both can structure compact and reasonable more, saved the device space, also shorten workflow simultaneously, can be so that a plurality of work parallel processing have improved production efficiency; The 2nd, adopt the vacsorb mode to realize the automatic upper and lower material process of battery, avoided product in process of production with the collision and the friction of metal, improved the yield rate of product.
The technical solution of the utility model is not limited to the foregoing description; in the ken that those of ordinary skills possessed; can also under the prerequisite that does not break away from the utility model aim, make various variations; from all distortion that the disclosed content of the utility model directly derives or associates, all should think protection domain of the present utility model.
Claims (10)
1. solar cell automatic testing equipment, comprise the automatic feeding mechanism and the automatic blanking mechanism that are installed in automatic testing, sorting mechanism periphery, it is characterized in that described automatic testing, sorting mechanism also comprises the rotating disk of transmission dispensing solar battery sheet, this rotating disk is provided with the perform region of charging, testing, sorting, blanking, and described automatic feeding mechanism is provided with jacking member and the vacuum slot pick-up part that picks up solar battery sheet one by one.
2. a kind of solar cell automatic testing equipment as claimed in claim 1 is characterized in that described automatic feeding mechanism and automatic blanking mechanism all be equipped with the mechanical arm of band vacuum slot pick-up part.
3. a kind of solar cell automatic testing equipment as claimed in claim 1 or 2 is characterized in that described automatic feeding mechanism comprises pedestal, feed bin, align member, workbench, is fixed with at least two feed bins on the described workbench.
4. a kind of solar cell automatic testing equipment as claimed in claim 3 is characterized in that the jacking member of described automatic feeding mechanism is made up of servomotor and screw mandrel, and this jacking member is installed in the bottom of workbench.
5. a kind of solar cell automatic testing equipment as claimed in claim 3 is characterized in that being provided with chute in the feed bin of described automatic feeding mechanism, and the base plate of feed bin and chute flexibly connect.
6. a kind of solar cell automatic testing equipment as claimed in claim 2 is characterized in that the mechanical arm of described automatic feeding mechanism and jacking member are equipped with photoelectric sensor.
7. a kind of solar cell automatic testing equipment as claimed in claim 1 or 2 is characterized in that described vacuum slot pick-up part is made of servomotor, leading screw connector, vacuum slot and cylinder.
8. a kind of solar cell automatic testing equipment as claimed in claim 1, it is characterized in that also being equipped with on the described rotating disk load bearing seat of transmission component and carrying solar battery sheet, the light source of clear glass and test solar battery sheet is equipped with in the below of this load bearing seat.
9. a kind of solar cell automatic testing equipment as claimed in claim 1, it is characterized in that described automatic testing, sorting mechanism comprises that this test member is made up of support, cylinder and test probe by the test member of PLC control testing, sorting solar battery sheet.
10. a kind of solar cell automatic testing equipment as claimed in claim 1, it is characterized in that described rotating disk is provided with a plurality of blankings perform region, the periphery of each perform region is provided with automatic blanking mechanism, and wherein automatic balance member is equipped with in the automatic blanking mechanism of specification product.
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| CN2010202383072U CN201757776U (en) | 2010-06-25 | 2010-06-25 | Automatic tester for solar cells |
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| CN2010202383072U CN201757776U (en) | 2010-06-25 | 2010-06-25 | Automatic tester for solar cells |
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| CN107324037A (en) * | 2017-06-30 | 2017-11-07 | 陈伟景 | A kind of optoelectronic device battery component detection means transmission system easy to use |
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