CN102565655A - Detection equipment of film solar cell and method thereof - Google Patents
Detection equipment of film solar cell and method thereof Download PDFInfo
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- CN102565655A CN102565655A CN201110254203XA CN201110254203A CN102565655A CN 102565655 A CN102565655 A CN 102565655A CN 201110254203X A CN201110254203X A CN 201110254203XA CN 201110254203 A CN201110254203 A CN 201110254203A CN 102565655 A CN102565655 A CN 102565655A
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Abstract
The invention relates to detection equipment of a film solar cell and a method thereof, belonging to the field of solar cell technology. The automatic detection equipment of the film solar cell comprises a workbench and an X-Y-Z shaft motion mechanism. A crossbeam of a Y shaft motion mechanism is connected with an X shaft. The detection equipment is characterized in that: the X shaft is provided with a CCD positioner with automatic origin positioning, a marking mechanism, and a Z shaft with a detection mechanism, a four-in-one machine with integration of positioning, X-Y-Z shaft motion, detection and marking is formed, the four-in-one machine is controlled by an industrial control computer program to detect electrical performance of each unit cell in a film solar cell core plate, and a qualified unit cell in detection is marked with a character. The detection equipment with the integration of positioning, X-Y-Z shaft motion, detection and marking can clearly identify and classify a qualified product and an unqualified product before a cutting procedure, possibility of mixing of the qualified product and the unqualified product in classification is eliminated, a production procedure is saved, and production efficiency is raised.
Description
Technical field
The present invention relates to a kind of checkout equipment and method of large format thin-film solar cells, belong to technical field of thin-film solar.
Background technology
Thin-film solar cells is widely applied on the small-sized electronic product at present; Like counter, garden lamp, toy etc.; The used thin-film solar cells size of these products is all smaller; And the solar cell sizes that processes from depositing device is all very big; On a big thin-film solar cell panel, can make a lot of small size solar units batteries (also claiming element cell) simultaneously, therefore need cut the back to large-sized solar cell that Direct Production goes out and obtain, in the technological process of production in the past; Generally be that cutting detects again behind the first silk-screen character denotation; Be put into unacceptable product like this and go at last to judge, make that the technological process of production of unacceptable product is just the same with certified products, and the defective property of unacceptable product itself formed before mark and characterization processes; The shortcoming of doing like this is that whether qualified product all will carry out mark earlier; Cause that technological process is many, workload is big, waste material, cost increase, and present this technology can only be that mark is separately carried out with detecting, for the equipment and the method for separate process; Chinese patent 200710072812.7 " solar battery laser marking device " has carried out open fully to big width laser mark marking technology, Chinese patent 201020238307.2 " solar cell automatic testing equipment " has also carried out open fully to the monolithic solar cell Automatic Measurement Technique.A kind of semiconductor device test separator is disclosed although the patent No. is the Chinese patent of ZL200910025718.5; Make detection, mark, sorting, the braid of semiconductor devices on same machine, to realize; Though have compact conformation, detection efficiency advantages of higher; But this device carries out to single semiconductor devices, and complex equipments, cost height are not suitable for detecting the large format thin-film solar cells that comprises a plurality of element cells.
Summary of the invention
The present invention be directed to deficiency of the prior art; Design a kind of simple in structure; Collection location, motion, detection and mark are the thin-film solar cells testing apparatus and the method for one; Detect the technology that the back mark is cut again earlier to the large format thin-film solar cells that comprises a plurality of element cells, realization will detect automatic checkout equipment and the method for combining with mark.
In order to realize above task; The technical scheme that the present invention adopts is: the automatic checkout equipment that designs a kind of thin-film solar cells; Comprise workbench and X-Y-Z shaft movement mechanism, be connected with the X axle on the crossbeam of Y shaft movement mechanism, it is characterized in that being equipped with on the said X axle CCD locating device, the mark mechanism of automatic original point position; The Z axle of band testing agency also is housed on this X axle; Formation collection location, the motion of X-Y-Z axle, detection, mark are the quaternity machine of one, and this quaternity machine detects the electrical property of each element cell in the thin-film solar cells central layer by the industrial computer programmed control, and is detecting qualified element cell marked character.
Industry control part program timesharing control CCD locating device, X-Y-Z shaft movement mechanism and testing agency and mark mechanism; By CCD locating device lock in place initial point, import the surveyed area location graphic, said testing agency and mark mechanism move to surveyed area and mark zone by the X-Y-Z shaft movement mechanism; The element cell electrode contacts in detection probe and the thin film solar central layer; Detect the electrical property of each element cell, all detect finish after, by mark mechanism at qualified element cell marked character.
The Rodless cylinder that moves along the X axle is housed on the crossbeam of Y shaft movement mechanism, does the motion of X-Y axle by said Rodless cylinder drive CCD locating device and mark mechanism.Testing agency is installed on the Z axle (or claiming the Z shaft movement mechanism) by fixed head, is moved along three directions of X-Y-Z axle by the industrial computer programmed control.
Y shaft movement mechanism (being called for short the Y axle) mainly is made up of leading screw, guide rail, column, crossbeam and motor, and leading screw drives column and the crossbeam of overlap joint on column moves along the Y axle.X shaft movement mechanism (being called for short the X axle) is equipped with in the below of the crossbeam of Y shaft movement mechanism.The cylinder that the below of X shaft movement mechanism is equipped with CCD locating device, mark mechanism and is moved along the Z axle, and the end of making the cylinder of Z axle motion has fixed head, and testing agency is installed on the fixed head of cylinder end.
The Y axle adopts the driven by servomotor leading screw, drives column and crossbeam motion, is equipped with on the crossbeam and does the Rodless cylinder that the X axle moves, and the cylinder that moves along the Z axle is housed on the Rodless cylinder, and testing agency is contained on the cylinder that moves along the Z axle.
Testing agency comprises detection probe and probe fixed head, and detection probe is made up of dismountable spring probe.The detection probe of testing agency is single probe or many probes; Said many probes are made up of a plurality of spring probes that are fixed on the probe fixed head; Many probes can detect the polylith element cell simultaneously; Single probe can detect every module unit battery one by one, and detection probe can detect a plurality of parameters simultaneously, like open-circuit voltage, WV, short-circuit current, working current etc.
The present invention also provides a kind of automatic testing method of thin-film solar cells, and the thin-film solar cells central layer is placed on the workbench, and this thin-film solar cells central layer is made up of a plurality of element cells, it is characterized in that controlling through the timesharing of industrial computer setting program:
The CCD locating device carries out original point position, imports the surveyed area position to industrial computer;
Start X, Y shaft movement mechanism, testing agency is moving to first surveyed area along X, y-axis shift;
The detection probe that the Z shaft movement mechanism promotes in the testing agency moves downward, and detection probe closely contacts with the electrode of element cell, the electrical property of detecting unit battery;
Detection finishes, and the pulling of Z shaft movement mechanism detects and moves upward, and detection probe is broken off with the electrode of element cell and being contacted;
X, Y shaft movement mechanism drive testing agency and move to next surveyed area, and the element cell in this zone is detected;
After element cell to all surveyed areas detected and finishes, X, Y shaft movement mechanism drove mark mechanism and move to the mark zone, carry out mark to detecting qualified element cell;
The then not mark of underproof element cell detects at qualified element cell marked character in mark mechanism;
Mark finishes, and thin-film solar cells is cut gradation, visual mark state classification, specification product packaging and warehousing.
The detection probe of testing agency is single probe or many probes, and wherein many probes once detect a plurality of element cells simultaneously, and single probe detects each element cell one by one.
The Y shaft movement mechanism comprises leading screw, guide rail, column, crossbeam and motor, is connected with the X axle on the crossbeam, and on the X axle CCD locating device is housed, mark mechanism and have the Z axle of testing agency, collection location, the motion of X-Y-Z axle, detection, mark are one.
Testing agency is installed on the Z axle by fixed head, is moved along three directions of X-Y-Z axle by the industrial computer programmed control.Mark mechanism is installed on the Rodless cylinder of X axle motion, is moved along the X-Y axle by the industrial computer programmed control.
Control system of the present invention mainly contains industrial computer, CCD automatic positioning control system, detects control system, X, Y, Z axle work control system and mark control system; The operation of control system mainly is to carry out exchanges data and control with CCD automatic positioning control system, detection control system, X, Y, Z axle work control system, mark control system after setting control program through industrial computer, and concrete control flow is following:
1. give earlier the instruction of CCD automatic positioning control system at industrial computer, carry out the CCD original point position after, data are transferred to industrial computer again; CCD (Charge-Coupled Device) is a kind of imageing sensor, and the CCD locating device is based on the locating device of ccd image sensor.
2. industrial computer is located the data of returning automatically according to CCD and is given X, Y, Z axle work control system instruction, and X, Y, Z axle are given industrial computer data transmission after moving to first detection position of relative initial point setting again;
3. industrial computer is given instruction according to X, Y, first detection position return data of Z axle and is detected control system, and detection probe begins to detect, and is transferred to industrial computer again detecting data after detection is accomplished, and industrial computer judges whether to be specification product according to detection system;
4. industrial computer is again to the detection system instruction, and detection head moves on to next battery unit again and begins to detect so periodic duty;
5. after treating that all detection finishes, industrial computer is given the mark control system instruction according to the detection certified products position of record, and labelling head carries out mark to the certified products that configure parameter, and mark is given industrial computer signal after accomplishing, if unacceptable product, then not mark;
6. after mark is all accomplished, industrial computer X, Y, the instruction of Z axle work control system, X, Y, Z axle return origin position.
The invention has the beneficial effects as follows: simultaneously installation and measuring mechanism and mark mechanism on checkout equipment, collection location, motion, detection, mark are one, through each item unit for electrical property parameters of each element cell in testing agency's detection thin-film solar cells central layer; And element cell carried out automatic class indication; At specification product marked character, substandard product is not then carried out mark, can before cutting action, effectively certified products and unacceptable product clearly be identified classification; Eliminated batch mixing appears in certified products and unacceptable product at minute time-like possibility; Replace conventional artificial and detected classification, reduced personal error, improved detection accuracy and detection efficiency; Reduce film unit battery production operation, reduced production cost; Battery surface secondary pollution and the surface breakdown of avoiding the multiple operation human factor to cause; Product surface cleaning difficulty and workload have been alleviated; Simultaneously; Can utilize mark mechanism to be identified at the product informations such as sequence number of qualified element cell above the battery, realize the trackability of battery from the quality state of producing client's use side.
The present invention also can realize detection, mark simultaneously, be cut into the equipment of one, is applicable to that tinuous production uses.
Description of drawings
Fig. 1: structural representation of the present invention.
The cut-open view of Fig. 2: Fig. 1.
Fig. 3: the principle schematic of control system of the present invention.
The structural representation of Fig. 4: embodiment one.
Fig. 5: the structural representation of the embodiment of the invention two.
Fig. 6: the structural representation of parts fixed head 8 among Fig. 5.
Fig. 7: the structural representation of the embodiment of the invention three.
Fig. 8: the structural representation of parts fixed head 8 among Fig. 7.
Among Fig. 1 to Fig. 8,1, base, 2, leading screw, 3, guide rail, 4, motor; 5, column, 6, detection probe, 7, labelling head, 8, fixed head, 9, cylinder; 10, Rodless cylinder, 11, crossbeam, 12, locating piece, 13, the thin-film solar cells central layer; 14, light box, 15, the probe fixed head, 16, attachment screw, 17, the CCD locating device.
Embodiment
The checkout equipment of the thin-film solar cells of the present invention's design comprises the light box that is installed on the base, and large format thin-film solar cells central layer is placed on the light box; Pick-up unit has can drive the motion that detection head carries out X, Y, three directions of Z axle; The Y axle adopts the driven by servomotor leading screw, drives the motion of column and crossbeam, and the Rodless cylinder of doing the motion of X axle is installed on the crossbeam; The cylinder that CCD locating device, mark mechanism is housed on the Rodless cylinder and moves along the Z axle; And on the cylinder that moves along the Z axle testing agency is housed, the motion of X-Y-Z shaft movement mechanism control detection head and labelling head, and detect each element cell in the thin-film solar cells central layer by testing agency; Mark mechanism carries out tab character to specification product, and substandard product does not then carry out mark.Change the flow process of elder generation to detecting again behind whole element cell silk-screen characters in the existing technological process; Adopt earlier and detect; To detect specification product again and carry out character mark (the mark content comprises product information or several contents wherein such as trade mark, battery size, sequence number, output electrode sign); Unacceptable product does not carry out mark, comes clearly to distinguish certified products and unacceptable product thus, conveniently in follow-up cutting action, directly through visual substandard product is rejected; Save processing step, improved production efficiency.
The location, right angle is adopted in large format thin-film solar cells central layer location, detects original point position and adopts the CCD automatic positioning method.Earlier each parameter detecting setting value (comprising large format solar battery core board size to be detected, element cell gauge size, array composing, element cell electrical property criteria for classification etc.) is input to industrial computer before detecting; Press check program and the criteria for classification that is provided with in advance by industrial computer during detection; Element cell on the central layer detects; The element cell information that detection is obtained deposits the industrial computer database in by the position of element cell on central layer automatically by system; Analyze detecting data by element cell performance judgment program in the industrial computer; Judge the detected state (acceptance or rejection) of each element cell, and press the detection decision state of the relevant position of element cell on central layer, then according to the labelling head of the detection decision state control of element cell the detection of relevant position is judged that qualified element cell carries out mark by industrial computer at the corresponding battery of industrial computer memory stores; Trade mark or product informations such as model, sequence number and output electrode sign like company; Defective element cell is not carried out mark, after completion detection and the mark, carry out the central layer cutting; The operating personnel can directly classify to unacceptable product and certified products through visual when element cell is broken the sheet gradation off with the fingers and thumb: directly choose for the unacceptable product that does not have mark and be put in the collecting receptacle; Then can pack in the packing lacquer disk(-sc) for the certified products of mark, cleaning is made on the surface slightly just can packaging and warehousing, the production run of completion film unit battery.This pick-up unit can also identify classification to other element cell of different performance level; When the established standards parameter value; Earlier different performance level units battery is preestablished the performance zones scope; After the detection, distinguish through the different marks of mark, when sheet is broken in cutting off with the fingers and thumb, directly carry out the artificial visual classification processing equally for the different stage element cell.For the element cell that detects the different size model, only need to change detection probe and get final product.
Embodiment one:
See Fig. 1, Fig. 2; The proving installation of thin-film solar cells mainly is made up of base 1, light box 14, X shaft movement mechanism, Y shaft movement mechanism, Z shaft movement mechanism, testing agency, mark mechanism; Light box 14 is placed on the base 1; The Y shaft movement mechanism mainly contains leading screw 2, guide rail 3, column 5, crossbeam 11 and motor 4 and forms; Leading screw 2 motions of position, motor 4 driving both sides, the column 5 above leading screw 2 drives is done the Y axle along guide rail 3 and is moved, and the crossbeam 11 that links to each other with two columns is simultaneously also realized the motion of Y axle.The X shaft movement mechanism mainly contains Rodless cylinder 10, and Rodless cylinder 10 is fixed on the below of crossbeam 11, and crossbeam 11 drives Rodless cylinder 10 and does the motion of Y axle, and Rodless cylinder 10 itself can be realized the motion of X axle.The Z shaft movement mechanism mainly contains cylinder 9 to be formed with fixed head 8, and cylinder 9 is fixed on the Rodless cylinder 10, and cylinder 9 itself can be Z to motion; Fixed head 8 is installed on the cylinder 9, and fixed head 8 just can be realized the motion of three directions of X-Y-Z axle like this, and testing agency mainly contains detection probe 6 and forms with probe fixed head 15; Detection probe 6 is installed on the probe fixed head 15; Probe fixed head 15 usefulness attachment screws 16 are fixedly mounted on the fixed head 8, drive the motion that detection probe 6 realizes three directions of X-Y-Z axle by fixed head 8, and there is labelling head 7 in mark mechanism; Labelling head 7 is fixed on the X axle, can realize the motion of X-Y axle.
The large format thin-film solar cells central layer 13 of present embodiment (or claiming thin-film solar cells) is of a size of 14 inches * 48 inches, comprises 7 * 16=114 blade unit array, and the both positive and negative polarity position of element cell is the both sides of the middle part of element cell; Adopt monolithic unit battery measurement method; Two detection probe 6 are set in the testing agency, difference osculating element positive and negative electrodes, detection probe 6 is the compressible spring probe; Be fixed on the probe fixed head 15; Laser marking, the automatic original point position of CCD, motor 4 is a servomotor.The characterization processes flow process is: thin-film solar cells central layer 13 is placed on the spacing position of the locating piece that is fixed on the light box 14 12, and industrial computer is started working through CCD lock in place initial point; Servomotor 4 drives leading screw 2 drive columns 5 and on guide rail 3, does the motion of Y axle, and Rodless cylinder 10 is done the motion of X axle, and detection probe 6 is moved to first element cell electrode correspondence position stop motion; Cylinder 9 promotes fixed heads 8 beginnings and does the motion of Z axle downwards, stops after making detection probe 6 move downward simultaneously to touch electrode, and industrial computer carries out Data Detection; It is qualified to detect, and labelling head 7 beginning marks are after mark is accomplished; Cylinder 9 pulling fixed heads 8 move upward, and make detection probe 6 leave electrode, if detect defective; Labelling head 7 is not worked, and cylinder 9 pulling fixed heads 8 move upward, and under motor 4 and Rodless cylinder 10 drive, arrives next element cell electrode position again; Begin the detection of next element cell; After all element cell detects and finishes, get back to the location initial point, prepare the detection of next piece large format thin-film solar cells central layer 13.
Embodiment two:
Large format thin-film solar cells central layer 13 is of a size of 14 inches * 16 inches, comprises 7 * 7=49 blade unit array, and the both positive and negative polarity position of element cell is the both sides of the middle part of element cell; Adopt every row's 7 module unit batteries detection method simultaneously, 14 detection probe 6 are set in the testing agency, contact both positive and negative polarity respectively; Detection probe 6 is the compressible spring probe, is fixed on the probe fixed head 15, adopts the ink-jet mark; CCD locatees automatically, and motor 4 is a servomotor.The characterization processes flow process is: thin-film solar cells central layer 13 is placed on the spacing position of the locating piece that is fixed on the light box 14 12, and industrial computer is started working through CCD lock in place initial point; Servomotor 4 drives leading screw 2 drive columns 5 and on guide rail 3, is Y to motion, and Rodless cylinder 10 is X to motion, and detection probe 6 is moved to first row's element cell electrode correspondence position stop motion; Cylinder 9 promotes fixed heads 8 beginnings and is Z downwards to motion, stops after making detection probe 6 move downward simultaneously to touch electrode, and industrial computer carries out Data Detection; And note the certified products detection position, and detecting completion cylinder 9 pulling fixed heads 8 and move upward, cylinder 9 pulling fixed heads 8 move upward; Under motor 4 drives, arrive next row's battery electrode position again and begin to detect, after detection was all accomplished, labelling head 7 moved to a module unit battery mark position of last detection; Begin detecting qualified element cell mark, mark moves to next certified products position after accomplishing; Begin the mark of next qualified element cell; All after the element cell mark, get back to the location initial point, prepare the detection of next piece thin-film solar cells central layer 13.
Embodiment three:
Large format thin-film solar cells central layer 13 is of a size of 14 inches * 16 inches, comprises 7 * 7=49 blade unit array, and the both positive and negative polarity position of element cell is the both sides of the middle part of element cell; Adopt whole plate element cell detection method simultaneously, 49 groups of 108 detection probe 6 are set in the testing agency, contact both positive and negative polarity respectively; Detection probe 6 is the compressible spring probe; Be fixed on the probe fixed head 15, adopt laser marking, motor 4 is a servomotor.The characterization processes flow process is: thin-film solar cells central layer 13 is placed on the spacing position of the locating piece that is fixed on the light box 14 12, and servomotor 4 drives leading screws 2 and drives columns 5 and on guide rail 3, be Y to motion, and industrial computer is through CCD lock in place initial point; When starting working, cylinder 9 promotes fixed heads 8 beginnings and is Z downwards to motion, stops after making detection probe 6 move downward simultaneously to touch electrode; Industrial computer carries out Data Detection; And note the certified products detection position, and detecting completion cylinder 9 pulling fixed heads 8 and move upward, labelling head 7 begins detecting qualified element cell mark; Mark is accomplished, the detection of preparing next piece thin-film solar cells central layer 13.
More than combine accompanying drawing that embodiments of the invention have been done detailed description, but the present invention is not limited to the foregoing description, in the ken that those of ordinary skills possessed, can also under the prerequisite that does not break away from aim of the present invention, makes various variations.
Claims (12)
1. the automatic checkout equipment of a thin-film solar cells; Comprise workbench and X-Y-Z shaft movement mechanism; Be connected with the X axle on the crossbeam of Y shaft movement mechanism; It is characterized in that being equipped with on the said X axle CCD locating device, the mark mechanism of automatic original point position, the Z axle of band testing agency also is housed on this X axle, formation collection location, the motion of X-Y-Z axle, detection, mark are the quaternity machine of one; This quaternity machine detects the electrical property of each element cell in the thin-film solar cells central layer by the industrial computer programmed control, and is detecting qualified element cell marked character.
2. the automatic checkout equipment of thin-film solar cells according to claim 1 is characterized in that said testing agency is installed on the Z axle by fixed head, is moved along three directions of X-Y-Z axle by the industrial computer programmed control.
3. the automatic checkout equipment of thin-film solar cells according to claim 1 is characterized in that the detection probe of said testing agency contacts with the element cell electrode of thin-film solar cells central layer.
4. the automatic checkout equipment of thin-film solar cells according to claim 1 and 2; It is characterized in that on the crossbeam of said Y shaft movement mechanism the Rodless cylinder that moves along the X axle being housed, drive the CCD locating device by said Rodless cylinder and make the X-Y axle with mark mechanism and move.
5. the automatic checkout equipment of thin-film solar cells according to claim 1 is characterized in that said Y shaft movement mechanism mainly is made up of leading screw, guide rail, column, crossbeam and motor, and leading screw drives column along guide rail movement.
6. the automatic checkout equipment of thin-film solar cells according to claim 4 is characterized in that the cylinder that moves along the Z axle is equipped with in the below of said X shaft movement mechanism, and the end of this cylinder has fixed head, and on the fixed head testing agency is housed.
7. the automatic checkout equipment of thin-film solar cells according to claim 6 is characterized in that said testing agency comprises detection probe and probe fixed head, and detection probe is made up of dismountable spring probe.
8. the automatic testing method of a thin-film solar cells is placed on the thin-film solar cells central layer on the workbench, and this thin-film solar cells central layer is made up of a plurality of element cells, it is characterized in that controlling through the timesharing of industrial computer setting program:
The CCD locating device carries out original point position, imports the surveyed area position to industrial computer;
Start X, Y shaft movement mechanism, testing agency is moving to first surveyed area along X, y-axis shift;
The detection probe that the Z shaft movement mechanism promotes in the testing agency moves downward, and detection probe closely contacts with the electrode of element cell, the electrical property of detecting unit battery;
Detection finishes, and the pulling of Z shaft movement mechanism detects and moves upward, and detection probe is broken off with the electrode of element cell and being contacted;
X, Y shaft movement mechanism drive testing agency and move to next surveyed area, and the element cell in this zone is detected;
After element cell to all surveyed areas detects and finishes, detecting qualified element cell marked character by mark mechanism;
Mark finishes, and the thin-film solar cells central layer is cut gradation, the specification product packaging and warehousing.
9. the automatic testing method of thin-film solar cells according to claim 8; The detection probe that it is characterized in that said testing agency is single probe or many probes; Wherein many probes once detect a plurality of element cells simultaneously, and single probe detects each element cell one by one.
10. the automatic testing method of thin-film solar cells according to claim 8; It is characterized in that said Y shaft movement mechanism comprises leading screw, guide rail, column, crossbeam and motor; Be connected with the X axle on the crossbeam; And CCD locating device, mark mechanism are housed on the X axle and have the Z axle of testing agency, collection location, the motion of X-Y-Z axle, detection, mark are one.
11. the automatic testing method of thin-film solar cells according to claim 8 is characterized in that said testing agency is installed on the Z axle by fixed head, is moved along three directions of X-Y-Z axle by the industrial computer programmed control.
12. the automatic testing method of thin-film solar cells according to claim 8 is characterized in that said mark mechanism is installed on the Rodless cylinder of X axle motion, is moved along the X-Y axle by the industrial computer programmed control.
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