CN1649725A - 植绒的转移层和包括该植绒的转移层的制品 - Google Patents

植绒的转移层和包括该植绒的转移层的制品 Download PDF

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CN1649725A
CN1649725A CN01814634.1A CN01814634A CN1649725A CN 1649725 A CN1649725 A CN 1649725A CN 01814634 A CN01814634 A CN 01814634A CN 1649725 A CN1649725 A CN 1649725A
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flocking
hot
sheet
substrate
heat cure
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路易斯·B·艾布拉姆斯
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High Voltage Graphics Inc
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Abstract

通过将弛缓剂(5)涂敷在弛缓片(3)上，然后将植绒短绒加在该弛缓剂(5)上，可以制造植绒的转移层(1)。与传统方法不同，在植绒短绒的背面不加粘合剂和热熔性薄膜。通过将热固化的热熔性薄膜片材放置在衬底上；将转移层放在热熔性薄膜上，使植绒短绒与热熔性薄膜接触；并加热量和压力，可以将转移层(1)(基本上为植绒的弛缓片)加在衬底上，即，布、橡胶垫等。热量使热固化的热熔性薄膜熔化，将植绒短绒粘合在衬底上，并将植绒短绒粘接在一起。该方法降低了制造植绒制品的成本。

Description

植绒的转移层和包括 该植绒的转移层的制品
技术领域
本发明涉及植绒的转移层(flocked transfers)，更具体地说，涉及一种可以大大降低生产转移层的成本和所需时间的制造植绒的转移层的改进的方法。
背景技术
以前，一般是将弛缓剂(release agent)涂在弛缓片(release sheet)上来制造植绒的转移层的。在弛缓片上加上所希望图案的植绒短绒。将粘合剂和永久性的热熔性粘接剂涂在植绒短绒的背面，再将转移层进行干燥。粘合剂用于保持所希望图案的植绒短绒。作为粉末涂在转移层上的热熔性粘接剂用于将转移层粘接在一个衬底(例如布、氯丁橡胶垫等)上。将该转移层放置在衬底上，使干燥的热熔性粘接剂与衬底接触，可以将转移层加在衬底上。然后，将热(例如，熨斗产生的热)加在弛缓片上。热量使热熔性粘接剂熔化，使热熔性粘接剂流动，与衬底紧密接触，与衬底形成机械和分子粘合。弛缓剂可使弛缓片从转移层除去，留下植绒短绒暴露在衬底上。
这种传统的方法多年来一直使用得较好。然而，通过降低制造转移层的成本以及包含该转移层的物品的成本，可以改进该方法。
发明内容
一般来说，根据本发明，本发明的植绒的转移层是通过将弛缓剂涂敷在弛缓片上，然后将植绒短绒加在弛缓剂上制成的。与传统方法不同，在植绒短绒的末端不加粘合剂和粘接剂。
为了制造带有植绒的转移层的制品，将热熔性薄膜(片材形式或切成规定形状)放置在要加转移层的衬底上。该热熔性薄膜最好为聚酯或聚氨酯薄膜，但可以为任何热固化薄膜。将带有弛缓粘接剂和弛缓片(即转移层)的植绒短绒放置在热熔性薄膜片上，使弛缓片在上面，这样，植绒短绒可与热熔性薄膜接触。再将热量加在转移层上。热量使热熔性薄膜熔化，并使植绒短绒与衬底固定。
附图说明
图1为现有技术的植绒的转移层的横截面图；
图2为本发明的植绒的转移层的横截面图；
图3为用于制造一个制品的转移层、热熔片和衬底的分解图；
图4为使用本发明的转移层的一个制品的横截面图，它表示加在衬底的一部分上的转移层的一部分和与衬底隔开一定距离的一部分转移层和热熔性薄膜；
图5为用于连续地生产制品(例如，鼠标垫、杯垫等)的过程的示意图。
在附图中，采用相应的附图标记表示相同的部件。
具体实施方式
以下的详细说明只是说明本发明的一个例子，而不是对本发明的限制。以下对本发明的优选实施方式的说明可使本领域技术熟练的人制造和使用本发明。
图1表示现有技术的植绒的转移层101。如图所示，这种转移层包括一个尺寸稳定的弛缓片103，在该片上涂敷传统的植绒的转移层用的弛缓粘接剂105，该粘接剂涂敷的图案与要植绒的总图案相适应。植绒短绒107利用静电方法涂敷在弛缓粘接剂105上。粘合剂粘接剂109涂在植绒短绒的露出的末端上，将植绒短绒粘合在一起成为一个部件。最后，涂敷热熔性粘接剂111。然后，使转移层干燥。通过将转移层放置在衬底(例如衬衣或其他衣服)上，使热熔性粘接剂与衬底接触，并将热量加在转移层上，即可将转移层加在衬底上。热量激活热熔性粘接剂，使转移层与衬底粘接起来。这种方法在本人先前的专利-美国专利4810549号，以及2000年4月13日提出的，序列号为09/548839的本人正在审查中的申请中作了说明。这里引入该两个专利供参考。
本发明的植绒的转移层1表示在图2中。本发明的转移层1包括一个弛缓片3，在该弛缓片上涂敷传统的弛缓剂5(例如蜡)。弛缓剂涂在弛缓片上的形状为植绒的图案。将植绒短绒7加在弛缓剂上，因而也是加在弛缓片上以形成转移层。植绒短绒7可按本人先前的专利-美国专利4810549号所述的方法加上去。这里引入该专利供参考。与现有技术的方法不同，制造转移层1时不使用粘合剂粘接剂或热熔性粘接剂。如下面所述，使用一个热固化薄膜将该转移层粘接在衬底上。
例如，加上转移层1的布、鼠标垫或其他具有植绒表面的物品一类的制品，很容易使用转移层1来制造。将热熔性片材13放在衬底15和植绒的弛缓片之间来制造制品11。该热熔性片材，例如为Bostik公司销售的热固化聚酯片。热熔性片材也可以由热固化聚氨酯制成。任何其他热固化薄膜也可以使用。衬底可以为布、橡胶垫(用于制造鼠标垫或杯垫)等。热熔性片材可以预先切成与转移层1的形状相适应。再将转移层1放置在热熔性片材上，使植绒短绒5与热熔性片材13相对。将热量通过弛缓片加在转移层上，以激活热熔性片材。热熔性片材将植绒短绒5粘合在一起，并将植绒短绒5与衬底15粘接起来。最好，在组装制品时，将植绒的弛缓片、热固化薄膜和衬底放在一起，并通过一台热层压压力机，在该压力机中，上述三个部分在大约300°F(大约150℃)的温度和大约＿磅/英寸2的压力下，层压大约30秒。压力和热量使热熔性薄膜粘接到植绒短绒和衬底上。另外，热熔性薄膜会交联或硬化，使植绒短绒牢固地固定在衬底上。
如图5所示，诸如制品的整个顶面都被植绒短绒覆盖的鼠标垫或杯垫一类的制品可以连续地制造。设置了植绒的弛缓片1，热熔性薄膜13和衬底15的辊子21、23和25。这三种材料在层压工位33上被放置在一起。在工位33的前面可以设有辊子，使三种材料在进入层压工位时，互相靠近。在层压工位上，将热量和压力加在三种片材上(植绒的弛缓片、热熔性薄膜和衬底)，使热熔性薄膜熔化。如上所述，熔化的热熔性薄膜将会硬化或交联，将植绒短绒粘接在衬底上。织物35从层压工位输出。再将织物35冷却。最后，将织物35送至切割工位，在此将它切成单件制品。一旦织物35冷却，可以立即送至切割工位(在织物35冷却后)；或者，如果织物卷绕在一个卷入辊子上，则可在以后或在不同的位置切割成单个的制品。在切割工位，将弛缓片从植绒短绒上取下，并收集在一个卷入辊子上或清除掉。在从植绒短绒上取下弛缓片以后，将粘接着植绒短绒的衬底切断，形成制品11。
最好，如图5所示，弛缓片以一卷的形式进行植绒和供应。然而，弛缓片的植绒可以是该方法的一部分。
为了生产诸如衬衣、夹克等一类不容易连续地进行植绒的植绒制品，可以在将转移层加在衬底上以前，将热熔性片材加在转移层1上。为了做到这点，可使热固化的热熔性薄膜与转移层的植绒短绒接触，并且将转移层和弛缓片加热至热固化的热熔性薄膜变粘但低于热固化的热熔性薄膜开始硬化和交联的温度。通过放置转移层，使热熔性薄膜在制品(即，一块布)的某个位置上，并用例如熨斗在转移层上加上足以熔化该热熔性薄膜的热量和压力，使热熔性薄膜硬化和交联，可以将热固化的热熔性薄膜与转移层1粘接在一起，形成以后可以加在制品上的转移层。
该方法去除了现有技术的方法的两个步骤：(1)涂敷粘合剂粘接剂；和(2)涂敷、清洁、烧结和干燥热熔性粘接剂。而且在连续的过程中，本方法不需要涂敷粘合剂和热熔性粘接剂的工位，以及干燥完工的转移层的工位。因为不需要将粘合剂和热熔性粘接剂涂敷(即，印制)在作为转移层的一部分的植绒短绒上的工位，因此，生产制品11所需的机械价格很低廉(实际成本和维修成本)。另外，因为不使用粘合剂粘接剂和热熔性粘接剂，因此，制品的成本也大大降低。
在不偏离本发明的范围的条件下，可对上述结构作各种改变，因此，上述说明和附图中所包含的一切均是示例性的，而不是限制性的。

Claims (17)

1.一种植绒的转移层，它基本上由弛缓片、在该弛缓片上的弛缓剂和在该弛缓剂上的植绒短绒构成；植绒短绒可以作成所希望的图案，弛缓剂将植绒短绒固定在弛缓片上。
2.一种包括如权利要求1所述的转移层的制品，其特征在于，该转移层粘接在衬底上。
3.如权利要求2所述的制品，其特征在于，转移层利用热固化的热熔性片材粘接在衬底上。
4.如权利要求3所述的制品，其特征在于，该热固化薄膜为热固化的聚氨酯薄膜或热固化的聚酯薄膜。
5.一种制造具有植绒表面的制品的方法，该方法包括：
提供包括粘接有植绒短绒的弛缓片的植绒的弛缓片；
将热固化的热熔性薄膜与该植绒的弛缓片上的植绒短绒粘接起来；和
将热固化的热熔性薄膜与衬底粘接，将植绒短绒粘接在衬底上。
6.如权利要求5所述的方法，其特征在于，将热固化的热熔性薄膜粘接在植绒的弛缓片上的步骤包括：将热固化的热熔性薄膜加热至热熔性薄膜变粘的温度，但低于热熔性薄膜开始硬化和交联的温度。
7.如权利要求5所述的方法，其特征在于，将热固化的热熔性薄膜粘接在衬底上的步骤包括：将热熔性薄膜加热至热熔性薄膜硬化和交联的温度。
8.如权利要求7所述的方法，其特征在于，热熔性薄膜加热至大约300°F。
9.如权利要求5所述的方法，其特征在于，将热固化的热熔性薄膜粘接在植绒的弛缓片上的步骤和将热固化的热熔性薄膜粘接在衬底上的步骤基本上同时在一道工序中进行。
10.如权利要求5所述的方法，其特征在于，该方法是连续的。
11.如权利要求5所述的方法，其特征在于，该热固化薄膜为热固化的聚氨酯薄膜或热固化的聚酯薄膜。
12.一种连续生产具有植绒表面的制品的方法，该方法包括：
提供基本上由加有植绒短绒的弛缓片构成的植绒的弛缓片；
提供热固化的热熔性薄膜；
提供衬底；
将该衬底、热固化的热熔性薄膜和植绒的弛缓片放在一起，使热熔性薄膜位于弛缓片和衬底之间，并使植绒短绒与热固化的热熔性薄膜接触，以制成预制组件(pre-assembly)；
将热量加在预制组件上，使植绒短绒粘接在衬底上；和
将弛缓片从植绒短绒上除去，形成植绒的衬底。
13.如权利要求12所述的方法，其特征在于，它包括将压力加在预制组件上的步骤。
14.如权利要求12所述的方法，其特征在于，加热量的步骤包括将预制组件加热至大约300°F。
15.如权利要求12所述的方法，其特征在于，热固化的热熔性薄膜为热固化的聚酯或热固化的聚氨酯。
16.如权利要求12所述的方法，其特征在于，它包括将植绒的衬底切成所希望的长度，以制成制品的步骤。
17.如权利要求12所述的方法，其特征在于，它包括将植绒的衬底收集在产品辊子上的步骤。
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CN102307675A (zh) * 2008-12-22 2012-01-04 伊利诺斯工具制品有限公司 在织物上施加图案
CN102307675B (zh) * 2008-12-22 2016-09-28 伊利诺斯工具制品有限公司 在织物上施加图案
CN109153222A (zh) * 2016-06-02 2019-01-04 杰勒德·费尔南多 复合片材材料
US11167524B2 (en) 2016-06-02 2021-11-09 Gerard Fernando Composite sheet material
CN106149430A (zh) * 2016-09-14 2016-11-23 江苏工程职业技术学院 一种服装快速植绒印花的加工方法

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