CN1167087C - 铁氧体磁铁粉末、用该磁铁粉末的磁铁及它们的制造方法 - Google Patents
铁氧体磁铁粉末、用该磁铁粉末的磁铁及它们的制造方法 Download PDFInfo
- Publication number
- CN1167087C CN1167087C CNB998022675A CN99802267A CN1167087C CN 1167087 C CN1167087 C CN 1167087C CN B998022675 A CNB998022675 A CN B998022675A CN 99802267 A CN99802267 A CN 99802267A CN 1167087 C CN1167087 C CN 1167087C
- Authority
- CN
- China
- Prior art keywords
- powder
- magnetic moment
- magnet
- ferrite
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000843 powder Substances 0.000 title claims abstract description 72
- 229910000859 α-Fe Inorganic materials 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 21
- 230000005291 magnetic effect Effects 0.000 claims abstract description 70
- 230000005415 magnetization Effects 0.000 claims abstract description 38
- 238000001354 calcination Methods 0.000 claims abstract description 23
- 239000013078 crystal Substances 0.000 claims abstract description 19
- 229910052746 lanthanum Inorganic materials 0.000 claims abstract description 12
- 238000005245 sintering Methods 0.000 claims description 34
- 230000005294 ferromagnetic effect Effects 0.000 claims description 33
- 239000002994 raw material Substances 0.000 claims description 17
- 238000006073 displacement reaction Methods 0.000 claims description 16
- 239000011812 mixed powder Substances 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000002360 preparation method Methods 0.000 claims description 6
- 238000010298 pulverizing process Methods 0.000 claims description 5
- 238000000465 moulding Methods 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 5
- 229910052712 strontium Inorganic materials 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 49
- 239000000203 mixture Substances 0.000 description 8
- 230000004907 flux Effects 0.000 description 7
- 150000002500 ions Chemical class 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 238000009740 moulding (composite fabrication) Methods 0.000 description 5
- 229910052788 barium Inorganic materials 0.000 description 4
- 235000013339 cereals Nutrition 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000003595 mist Substances 0.000 description 4
- 239000012071 phase Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 3
- -1 cation metal oxide Chemical class 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 229910052745 lead Inorganic materials 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910052797 bismuth Inorganic materials 0.000 description 2
- 238000005469 granulation Methods 0.000 description 2
- 230000003179 granulation Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- 229910002651 NO3 Inorganic materials 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004523 agglutinating effect Effects 0.000 description 1
- JZQOJFLIJNRDHK-CMDGGOBGSA-N alpha-irone Chemical compound CC1CC=C(C)C(\C=C\C(C)=O)C1(C)C JZQOJFLIJNRDHK-CMDGGOBGSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000006392 deoxygenation reaction Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005307 ferromagnetism Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000003746 solid phase reaction Methods 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/10—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure
- H01F1/11—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles
- H01F1/113—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles in a bonding agent
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/10—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure
- H01F1/11—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials non-metallic substances, e.g. ferrites, e.g. [(Ba,Sr)O(Fe2O3)6] ferrites with hexagonal structure in the form of particles
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/0018—Mixed oxides or hydroxides
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G49/00—Compounds of iron
- C01G49/009—Compounds containing, besides iron, two or more other elements, with the exception of oxygen or hydrogen
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01G—COMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
- C01G51/00—Compounds of cobalt
- C01G51/006—Compounds containing, besides cobalt, two or more other elements, with the exception of oxygen or hydrogen
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/2608—Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead
- C04B35/2633—Compositions containing one or more ferrites of the group comprising manganese, zinc, nickel, copper or cobalt and one or more ferrites of the group comprising rare earth metals, alkali metals, alkaline earth metals or lead containing barium, strontium or calcium
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/26—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
- C04B35/2641—Compositions containing one or more ferrites of the group comprising rare earth metals and one or more ferrites of the group comprising alkali metals, alkaline earth metals or lead
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
- C04B35/62675—Thermal treatment of powders or mixtures thereof other than sintering characterised by the treatment temperature
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
- H01F41/0273—Imparting anisotropy
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/50—Solid solutions
- C01P2002/52—Solid solutions containing elements as dopants
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/50—Solid solutions
- C01P2002/52—Solid solutions containing elements as dopants
- C01P2002/54—Solid solutions containing elements as dopants one element only
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/61—Micrometer sized, i.e. from 1-100 micrometer
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/62—Submicrometer sized, i.e. from 0.1-1 micrometer
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/42—Magnetic properties
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3213—Strontium oxides or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3227—Lanthanum oxide or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3272—Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
- C04B2235/3274—Ferrites
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/327—Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3275—Cobalt oxides, cobaltates or cobaltites or oxide forming salts thereof, e.g. bismuth cobaltate, zinc cobaltite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5445—Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/76—Crystal structural characteristics, e.g. symmetry
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/76—Crystal structural characteristics, e.g. symmetry
- C04B2235/767—Hexagonal symmetry, e.g. beta-Si3N4, beta-Sialon, alpha-SiC or hexa-ferrites
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/78—Grain sizes and shapes, product microstructures, e.g. acicular grains, equiaxed grains, platelet-structures
- C04B2235/786—Micrometer sized grains, i.e. from 1 to 100 micron
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Power Engineering (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Hard Magnetic Materials (AREA)
- Magnetic Ceramics (AREA)
Abstract
一种La-Co系铁氧体磁铁粉末是用La置换Sr,并且用Co置换Fe,通过在超过1300℃及1450℃以下的温度进行焙烧来制造。由于用Co置换在沿晶体C轴向上或向下的状态的Fe的磁矩中的位置数具有多向的磁矩的Fe,其结果,发挥高的矫顽力。这样,能抑制饱和磁化σs的降低,同时能提高矫顽力。
Description
技术领域
本发明涉及一种铁氧体磁铁粉末、用该磁铁粉末的磁铁以及这种磁铁粉末和磁铁的制造方法。
背景技术
铁氧体是二价阳离子金属氧化物与三价铁的化合物的总称,而铁氧体磁铁用作电机或发电机等各种用途。作为铁氧体磁铁的材料,广泛采用具有氧化铅铁淦氧磁体型的六方晶体结构的Sr铁氧体(SrFe12O19)或Ba(Fe12O19)。这些铁氧体是以氧化铁和Sr或Ba等的碳酸盐为原料,通过粉末冶金法比较廉价地被制造。
氧化铅铁淦氧磁体型铁氧体的基本组成,通常用化学式“MO·nFe2O3”表示。元素M为由二价阳离子构成的金属,可从Sr、Ba、Pb、Ni或其它金属中选择。该铁氧体中的各位置的铁离子(Fe3+)具有自旋磁矩,由氧离子(O-2)通过超交换互相作用而结合。在Fe3+的各位置上,Fe3+的磁矩沿C轴处于“向上”或“向下”的状态。当在具有“向上”的磁矩位置的个数与具有“向下”的磁矩位置的个数之间有差异时,作为整个晶体显示出强磁性(铁磁性体)。
在氧化铅铁淦氧磁体型铁氧体磁铁的磁性能中,人们知道剩余磁感应强度(Br)能提高晶体的Is、并通过增加烧结体的密度及晶体的取向性,得以改善。另外,人们也知道通过提高单磁晶体的存在率能改善矫顽力(HCJ)。但是,以提高剩余磁感应强度为目的当提高烧结体的密度时,由于助长了晶体成长,降低了矫顽力(HCJ)。相反,通过添加Al2O3等,控制晶粒大小并由此提高矫顽力,则造成烧结体的密度降低,并降低了剩余磁感应强度。为了改善这种铁氧体磁铁的磁特性,曾对铁氧体的组成、添加物及制造条件进行了各种研究,但是难于开发能同时提高剩余磁感应强度和矫顽力两者的铁氧体磁铁。
本申请人曾开发了一种通过向原料中添加Co在不使剩余磁感应强度降低的同时又能提高矫顽力的铁氧体磁铁(特公平4-40843公报)。
其后,又提出通过用Zn置换Fe并用La置换Sr提高饱和磁化(σs)的铁氧体磁铁(特开平9-115715号公报以及特开平10-149910号公报)。铁氧体磁铁为如上述,Fe3+的磁矩通过各位置向相反方向的铁磁体,因此其饱和磁化相对的低。但是,在上述公报中,通过将具有比Fe的磁矩小的磁矩的离子置于Fe离子的特定位置上,减少“向下”的磁矩,由此能提高饱和磁化σs。另外,在该公报中,是用Nd或Pr代替La为例,也可用Mn、Co、Ni代替Zn。
在日本应用磁学会学术讲演集(1998年9月20日发表),报导了一种利用添加了La及Co的Sr1-xLaxCox·Fe12-xO19组合物可使矫顽力(HCJ)和饱和磁化(σs)都提高的铁氧体磁铁。
但是,即使在这些铁氧磁铁中,对改善矫顽力及磁化两者的特性是不充分的。特别是对用Co置换Fe并用La置换Sr的Sr1-xLaxCox·Fe12-xO19组合物,在如特开平10-149910号公报中所公开的温度(1200℃)下进行焙烧时,存在即使饱和磁化σs高但矫顽力不高的问题。
在上述日本应用磁学会学术讲演集(1998年9月20日发表)中,报导了通过用Co代替Zn并置换铁能一定程度改善矫顽力,但是,没说明其原因,并且改善矫顽力及改善剩余磁感应强度的程度也不充分。
发明内容
鉴于上述问题,本发明的主要目的是提供一种能使饱和磁化和矫顽力都提高的铁氧体磁铁粉末以及用该磁铁粉末的磁石。
本发明的磁铁粉末为具有用(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO所表示的铁氧体为主相的磁铁粉末,x和y表示摩尔比,0.1≤x≤0.4,0.1≤y≤0.4,5.5≤n≤6.5,并且用Co置换Fe,Fe是在沿晶体的C轴向上或向下的状态的Fe的磁矩中的位置数具有多向的磁矩的Fe,并且在室温的各向异性磁场HA为1750kA/m(22kOe)以上,室温的饱和磁化σs为84.78μWbm/kg(67.5emu/g)以上。
上述焙烧在超过1300℃的温度下进行是理想的。
本发明的粘结磁铁,其特征在于含有上述磁铁粉末。另外,本发明的烧结磁铁,其特征在于由磁铁粉末所形成的。
本发明的磁铁粉末的制造方法,包括准备对SrCO3及Fe2O3的粉末中添加La及Co的各自氧化物粉末的原料混合粉末的工序、在超过1350℃的温度及在1450℃以下温度焙烧上述原料混合粉末1~5小时,并且由此,形成是具有(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO(0.1≤x≤0.4、0.1≤y≤0.4、5.5≤n≤6.5)组成的铁氧体的焙烧物的工序,和粉碎所述焙烧物的工序。另外,所谓准备原料混合粉末的情况,也包括购入商品原料混合粉末的情况或者混合商品粉末的情况。
上述焙烧在超过1350℃温度下进行是理想的。
本发明的磁铁的制造方法,包括准备对SrCO3及Fe2O3的粉末中添加La及Co的各自氧化物粉末的原料混合粉末的工序,在超过1350℃的温度和在1450℃温度以下焙烧上述原料混合粉末1~5小时,并且由此形成是具有(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO(0.1≤x≤0.4、0.1≤y≤0.4、5.5≤n≤6.5)组成的铁氧体的焙烧物的工序,粉碎上述焙烧物并形成铁氧体磁铁粉末的工序,和成型并烧结上述铁氧体磁铁粉末的工序。
本发明的另一种磁铁的制造方法,包括准备对SrCO3及Fe2O3的粉末中添加La及Co的各自氧化物粉末的原料混合粉末的工序、在超过1350℃的温度及1450℃以下的温度焙烧所述原料混合粉末1~5小时,并且由此形成具有(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO(0.1≤x≤0.4、0.1≤y≤0.4、5.5≤n≤6.5)的组成的铁氧体的焙烧物的工序,粉碎上述焙烧物并形成铁氧体磁铁粉末的工序,和由所述铁氧体磁铁粉末形成粘结磁铁的工序。
上述的焙烧在1350℃以上温度进行是理想的。
本发明的磁铁粉末,是具有用(1-x)AO·(x/2)B2O3·(n-y/2)Fe2O3·yCoO所表示的铁氧体为主相的磁铁粉末;元素A为从Sr、Ba、Ca及Pb中选择至少一种元素,元素B含有从含Y的稀土元素及Bi中所选择的至少一种元素,x及y表示摩尔比为0.1≤x≤0.4、0.1≤y≤0.4、5.5≤n≤6.5;并且用Co置换Fe,该铁是在沿晶体的C轴为向上或向下状态的Fe的磁矩中位置数具有多向的磁矩的铁。
上述焙烧在超过1300℃的温度下进行是理想的。
本发明的其它的磁铁,其特征在于可由上述磁铁粉末所形成。
附图说明
图1为表示对于本发明的实施例及比较例的饱和磁化σs与焙烧温度的关系的曲线图。
图2为表示对于本发明的实施例及比较例的各向异性磁场HA与焙烧温度的关系的曲线图。
图3为表示对于本发明的实施例及比较例的饱和磁化σs及各向异性磁场HA与置换量的关系的曲线图(x=y)。
图4为表示本发明的实施例的焙烧温度为1200℃、1300℃及1400℃时的X射线衍射图谱的曲线图。
图5(a)为表示焙烧温度为1300℃以下时的Fe与Co的置换的模式图,图5(b)为表示焙烧温度超过1300℃时的Fe与Co的置换的模式图。
具体实施方式
本发明的磁铁粉末具有用(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO所表示的氧化铅铁淦氧磁体型铁氧体的为主相。一部分Sr用La置换,其置换量x为0.1≤x≤0.4的范围。一部分Fe用Co置换,其置换量y为0.1≤y≤0.4的范围。另外,n为5.5≤n≤6.5的范围。
在用Co置换Fe时,焙烧温度若为通常的温度范围(1200℃左右),则提高饱和磁化。但是,当使焙烧温度上升到比通常的温度范围高时,则可观察到饱和磁化降低的现象。
本发明人发现,当将La及Co添加到原料粉末中并在超过1300℃的温度下进行焙烧时,则既能抑制饱和磁化的降低又能提高矫顽力(各向异性磁场)。可以认为其理由是通过增加焙烧温度变更Co与Fe的置换位置(地点),由此能改善磁特性,更详细的如下述。
在氧化铅铁淦氧磁体型铁氧体中,化学组成为SrO·6(Fe2O3)时,每个晶胞单位含有12个Fe3+离子。其中,8个Fe3+离子沿晶体C轴具有向上的磁矩,而4个F3+沿晶体C轴具有向下的磁矩。另外,在本说明书中,8个Fe3+离子(位置数多的)以具有的磁矩的取向为“向上”形式表现,但是也可以将该取向为“向下”,而将其余4个F3+离子所表示的磁矩的取向为“向上”。下面为了简化,以位置数多的磁矩取向为“向上”进行说明。
在这样的铁氧体中,当用Co置换部分Fe时,可以认为焙烧温度为1200℃以上1300℃以下时,Co与具有向下的磁矩的Fe置换(图5(a)),而当焙烧温度超过1300℃时,Co与具有向上的磁矩的Fe置换(图5(b))。由于Co磁矩与Fe的磁矩相比小,因此当Co置换具有向下的磁矩的Fe时,则铁氧体的饱和磁化提高,如图5(b)所示,当Co置换具有向上的磁矩的铁时,则铁氧体的饱和磁化将降低。但是能充分地提高各向异性磁场(矫顽力)。
另外,当焙烧温度超过1450℃时,晶粒过于生长,在粉碎工序中可能会产生需要加大粉碎时间的情况。
如上所述,焙烧温度超过1300℃,并且设定在1450℃的温度范围内是理想的。为了实现更高的磁特性,焙烧温度在1350℃到1450℃的范围是理想的。
按本发明,能得到室温的各向异性磁场HA超过19×79.58kA/m(=19kOe=1512kA/m),并且饱和磁化σs超过66.5×1.256μWbm/kg(=66.5emu/g=83.52μWbm/kg)的磁特性。通过调整组成比(置换量)与焙烧温度,可以达到具有各向异性磁场HA为19.5×79.58kA/m(=19.5kOe=1631kA/m),饱和磁化σs为69.2×1.256μWbm/kg(=69.2emu/g=86.91μWbm/kg),并且各向异性磁场HA为26×79.58kA/m(=26kOe=2069kA/m)饱和磁化σs为67.71×1.256μWbm/kg(=67.7emu/g=85.03μWbm/kg)的磁特性。
另外,在本发明中,由于用价数不同的Co2+置换氧化铅铁淦氧磁体型铁型氧体的Fe3+,用La置换部分Sr,并补充上述价数的不同。因此,置换量x大致等于置换量y是理想的。但是,本发明不限定于x=y的情况。
下面,说明本发明的磁铁粉末的制造方法。
首先,按从1∶5.5到1∶6.5范围的摩尔比混合SrCo3的粉末与Fe2O3(α氧化铁)的粉末。这时,将La2O3及CoO等添加到原料粉末中。各粉末的一次粒径如下:SrCo3:约0.8μm、Fe2O3:约0.5μm、La2O3:约1.0μm、CoO:约为1.0μm。
添加La及Co为以La及Co的各自氧化物的粉末进行添加是理想的,但是也可以为除氧化物外的化合物(例如碳酸盐、氢氧化物、硝酸盐等)的粉末状态。
对于上述粉末,根据需要也可添加1重量%程度的含SiO2、CaCO3、SrCO3、Al2O3、Cr2O3等的其它的化合物。
然后,用转炉在空气中将混合的原料粉末加热到1300-1450℃,并通过固相反应形成氧化铅铁淦氧磁体型铁氧体的铁氧体化合物。将该过程称之为“焙烧”,而将所得的化合物称之为“焙烧物”。焙烧时间为1-5小时是理想的。
由该焙烧工序所得的焙烧物具有用以下化学式所表示的氧化铅铁淦氧磁体型铁氧体为主相,且其平均粒径为1-10μm范围,
(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO,0.1≤x=y≤0.4、5.5≤n≤6.5。
通过粉碎或解碎该焙烧物能得到本发明的磁铁粉末。
图1及图2表示对于不同置换量x的各种试料磁特性与焙烧温度的关系。图1曲线的纵轴表示饱和磁化,横轴表示置换量x(=y)。图2的曲线的纵轴表示各向异性磁场,而横轴表示置换量x(=y)。
在图1及图2中,记录对置换量为0-0.5的样品的测定值,而饱和磁化σs及各性异性磁场HA都可由脉冲磁化装置进行测定。测定在室温(23℃)下进行,其测定法如下。
通常,强磁体(铁磁性体)或在铁磁性体的强磁场的磁化曲线用下式表示。
I=Is(1-a/H-b/H2+…)+XoμoH
该式被称作饱和渐近法则,第一项的磁矩为除晶体各向异性外其它原因完全不包括磁场的方向所产生的项。第2项的磁矩的大小为根据磁场所增加的项。为了由实验求出自发磁化Is,在磁各向异性不特别大时(K1~104J/m3)对于H为106A/m以上的磁场,由于几乎可以不计b/H2项,因此,对于其以外的磁场通过讨论H或a/H构成项存在的有无并对前者以H为O,而后者1/H为O可求出Is。
另外,在测定摩尔比6.0的氧化铅铁淦氧磁体型Sr铁氧体(SrO·6Fe2O3)的焙烧粉末的磁化曲线中,磁化I的外部磁场H在30×79.58kA/m(=30kOe=2387kA/m)以上成直线。为此,上式中的第一项成Is,第二项的H成一次式,因此,将H外插入O,使其Y部分成σs。其结果,SrO·6Fe2O3的饱和磁化为(69.2±0.1)×1.256μWb/kg。另外,各向异性磁场HA利用同脉冲磁化测定装置由二阶微分磁化率的测定可以求得。其结果,SrO·6Fe2O3的HA为1.43MA/m(18kOe)。
图3表示各向异性磁场HA及饱和磁化σs与置换量的关系。
由图1-图3可知:
1.当添加La及Co时,则磁特性变得依赖焙烧温度。特别是,各向异性磁场HA与焙烧温度关系,当La及Co的置换量大时变大;
2.在置换量为0.1以上时,各向异性磁场HA增大到18KOe以上。另外,焙烧温度越高,各向异性磁场HA的增加越显著。各向异性磁场HA的增加程度在置换量为0.3时最大(图2);
3.当置换量x超过0.4并再增大时,随着焙烧温度的增加饱和磁化σs出现降低的倾向(图3);
4.在将饱和磁化σs维持在67.5×1.256μWbm/kg(=67.5emu/g=84.78μWbm/kg)以上的同时为达到22×79.58kA/m(=22kOe=1750kA/m)以上的各向异性磁场,可将置换量为0.2-0.3的范围,并且使焙烧温度超过1300℃。
图4表示焙烧温度为1200℃、1300℃及1400℃时的X射线衍射图。衍射图与焙烧湿度几乎没有关系。但是,从图1所示的数据可知,焙烧温度越高,焙烧物的各向异性磁场HA越提高。焙烧温度越高,越能改善各向异性磁场的理由可认为是,如前所述,是因为产生Co与Fe的置换的位置由于焙烧温度的高低变化所致。
按本发明,焙烧温度超过1300℃并在1450℃以下,通过用Co置换Fe能抑制饱和磁化σs的降低,同时能大幅度提高各向异性磁场HA。
其次,说明本发明的铁氧体磁铁的制造方法。
首先,按上述方法制造焙烧物。其次,通过用振动磨机、球磨机和/或粉碎机微粉碎焙烧物的工序将焙烧物粉碎成微粒子。微粒子的平均粒径为0.4-0.7μm程度(用空气透过法)是理想的。微粉碎工序将干式粉碎和湿式粉碎组合进行是理想的。在进行湿式粉碎时,可用水等水系溶剂或各种非水系溶剂。在湿式粉碎时,生成混合溶剂和焙烧物粉末的料浆。在料浆中添加各种公知的表面活性剂是理想的。
然后,除去料浆中的溶剂,同时在磁场中或非磁场中加压成型。在加压成型后,经过脱脂工序、烧结工序、加工工序、洗涤工序、检查工序等公知的制造过程,最后完成铁氧体磁铁的制品。烧结工序在空气中,例如从1200℃到1250℃的温度范围进行0.5-2小时。在烧结工序所得的烧结磁铁的平均粒径例如为1-1.5μm。
另外,使上述铁氧体磁铁粉末与具有弹性的橡胶或硬轻质的塑料等混合并固化也可制作粘结磁铁。这时,将本发明的磁铁粉末与胶粘剂及添加物混合和混练之后,进行成型加工。成型加工可通过注射成型、挤压成型、滚轧成型等方法进行。
在本发明中,通过在此前述的比较高的温度下进行焙烧,能谋求提高磁特性,当提高焙烧温度,则通常其后的粉碎变得困难,烧结性也变差。因此,焙烧温度低(例如,为1200℃)被认为是理想的。在本发明中,由于将焙烧温度提高到1300℃以上的高温,在焙烧前进行微细地造粒,不使在造粒粉以上晶粒成长,或通过辊磨机或棒磨机等粗粉碎晶粒成长的粒子等的处理可排除由高焙烧温度的弊病。
还有,也可用从Ba、Ca及Pb中所选择的至少一种元素代替Sr。另外,也可用与La同时,从含Y的稀土元素及Bi中选择至少一种元素代替La置换一部分Sr。
实施例
首先,在(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO的组成中,通过在1350℃焙烧按x=y=0.3所配合的原料粉末制作本发明的磁铁粉末。
其次,将该磁铁粉末再微粉碎到0.52μm的大小后,在所得的微粉碎物中添加并混合CaCO3=0.7wt%、SiO2=0.4wt%。在磁场中成型这样所得的微粉碎粉后,在1230℃焙烧30分钟,制作烧结磁铁。
所得的烧结磁铁的特性,剩余磁感应强度Br=0.44T、矫顽力Hcj=4.6×79.58kA/m、(BH)max=4.7×7.958kJ/m3。
按本发明,由于同时能实现提高焙烧物及磁铁粉末的饱和磁化及矫顽力,因此,可以制造磁特性优异的磁铁。
Claims (7)
1.一种磁铁粉末,其特征在于具有用(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO所表示的铁氧体主相,x及y表示摩尔比为
0.1≤x≤0.4,
0.1≤y≤0.4,
5.5≤n≤6.5,
并且,用Co置换在沿晶体C轴为向上或向下状态的Fe的磁矩中位置数多的磁矩取向的Fe,且在室温中,各向异性磁场HA为1750kA/m以上,饱和磁化可为84.78μWbm/kg以上。
2.根据权利要求1所述的磁铁粉末,其特征在于在超过1350℃的温度下进行焙烧。
3.一种粘结磁铁,含有磁铁粉末,其特征在于,该磁铁粉末具有用(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO所表示的铁氧体主相,x及y表示摩尔比为
0.1≤x≤0.4,
0.1≤y≤0.4,
5.5≤n≤6.5,并且,用Co置换在沿晶体C轴为向上或向下状态的Fe的磁矩中位置数多的磁矩取向的Fe,且在室温中,各向异性磁场HA为1750kA/m以上,饱和磁化可为84.78μWbm/kg以上。
4.一种烧结磁铁,是由磁铁粉末所形成的,其特征在于,该磁铁粉末具有用(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO所表示的铁氧体主相,x及y表示摩尔比为
0.1≤x≤0.4,
0.1≤y≤0.4,
5.5≤n≤6.5,并且,用Co置换在沿晶体C轴为向上或向下状态的Fe的磁矩中位置数多的磁矩取向的Fe,且在室温中,各向异性磁场HA为1750kA/m以上,饱和磁化可为84.78μWbm/kg以上。
5.一种磁铁粉末的制造方法,包括准备对SrCO3及Fe2O3的粉末中添加La及Co的各自氧化物粉末的原料混合粉末的工序、在超过1350℃的温度及在1450℃以下温度焙烧上述原料混合粉末1~5小时,并且由此形成是具有(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO,其中0.1≤x≤0.4、0.1≤y≤0.4、5.5≤n≤6.5组成的铁氧体的焙烧物的工序,和粉碎所述焙烧物的工序,其中所述磁铁粉末是用Co置换在沿晶体C轴为向上或向下状态的Fe的磁矩中位置数多的磁矩取向的Fe、且在室温中各向异性磁场HA为1750kA/m以上、饱和磁化可为84.78μWbm/kg以上的磁铁粉末。
6.一种磁铁的制造方法,包括准备对SrCO3及Fe2O3的粉末中添加La及Co的各自氧化物粉末的原料混合粉末的工序、在超过1350℃的温度和在1450℃以下的温度焙烧所述原料混合粉末1~5小时,并且由此形成是具有(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO,其中0.1≤x≤0.4、0.1≤y≤0.4、5.5≤n≤6.5组成的铁氧体的焙烧物的工序,粉碎所述焙烧物并形成铁氧体磁铁粉末的工序和成型并烧结所述铁氧体磁铁粉末的工序,其中所述铁氧体磁铁粉末是用Co置换在沿晶体C轴为向上或向下状态的Fe的磁矩中位置数多的磁矩取向的Fe、且在室温中各向异性磁场HA为1750kA/m以上、饱和磁化可为84.78μWbm/kg以上的磁铁粉末。
7.一种磁铁的制造方法,包括准备对SrCO3及Fe2O3的粉末中添加La及Co的各自氧化物粉末的原料混合粉末的工序、在超过1350℃的温度和1450℃以下的温度焙烧所述原料混合粉末1~5小时,并且由此形成具有(1-x)SrO·(x/2)La2O3·(n-y/2)Fe2O3·yCoO,其中0.1≤x≤0.4、0.1≤y≤0.4、5.5≤n≤6.5组成的铁氧体的焙烧物的工序,粉碎所述焙烧物并形成铁氧体磁铁粉末的工序和由所述铁氧体磁铁粉末形成粘结磁铁的工序,其中所述铁氧体磁铁粉末是用Co置换在沿晶体C轴为向上或向下状态的Fe的磁矩中位置数多的磁矩取向的Fe、且在室温中各向异性磁场HA为1750kA/m以上、饱和磁化可为84.78μWbm/kg以上的磁铁粉末。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP336026/1998 | 1998-11-26 | ||
JP33602698 | 1998-11-26 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1288573A CN1288573A (zh) | 2001-03-21 |
CN1167087C true CN1167087C (zh) | 2004-09-15 |
Family
ID=18294940
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CNB998022675A Expired - Lifetime CN1167087C (zh) | 1998-11-26 | 1999-11-25 | 铁氧体磁铁粉末、用该磁铁粉末的磁铁及它们的制造方法 |
Country Status (6)
Country | Link |
---|---|
US (1) | US6419847B1 (zh) |
EP (1) | EP1052658B1 (zh) |
JP (1) | JP3957458B2 (zh) |
KR (1) | KR100372050B1 (zh) |
CN (1) | CN1167087C (zh) |
WO (1) | WO2000031756A1 (zh) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE60045541D1 (de) | 1999-10-08 | 2011-03-03 | Hitachi Metals Ltd | Verfahren zur Herstellung von ferritischen Pulvern mittels Sprühpyrolyse und Verfahren zur Herstellung eines ferrithaltigen Magneten |
FR2784498B1 (fr) * | 1999-11-30 | 2001-10-12 | Ugimag Sa | Procede de fabrication d'aimants du type ferrite |
JP2001358504A (ja) * | 2000-06-14 | 2001-12-26 | Murata Mfg Co Ltd | 非可逆回路素子および通信装置 |
CN100472675C (zh) * | 2001-01-26 | 2009-03-25 | Tdk株式会社 | 干式成型烧结磁体的制造方法 |
EP1286379B1 (en) | 2001-08-22 | 2012-05-09 | Panasonic Corporation | Magnetron |
KR100521305B1 (ko) * | 2003-05-21 | 2005-10-14 | 주식회사 태평양금속 | 육방정형 페라이트 자석분말, 이방성 소결자석 및 그 제조방법 |
KR100910048B1 (ko) * | 2004-09-10 | 2009-07-30 | 히타치 긴조쿠 가부시키가이샤 | 산화물자성재료 및 소결자석 |
US7919007B2 (en) * | 2005-12-19 | 2011-04-05 | Tdk Corporation | Ferrite magnetic material |
CN102225574A (zh) * | 2011-06-16 | 2011-10-26 | 北京科技大学 | 一种温敏铁氧体注射成形方法 |
EP3302338B1 (en) * | 2015-06-04 | 2020-09-30 | Endomagnetics Ltd. | Marker materials and forms for magnetic marker localization |
CN105439551A (zh) * | 2015-11-12 | 2016-03-30 | 海安南京大学高新技术研究院 | 一种高磁能积的La-Co共掺锶铁氧体磁性料粉及其制备方法 |
CN110323025B (zh) * | 2018-03-28 | 2021-12-10 | Tdk株式会社 | 铁氧体烧结磁铁 |
JP7287387B2 (ja) * | 2018-05-01 | 2023-06-06 | Ube株式会社 | 炭酸ストロンチウム粒子、光学フィルム及び画像表示装置 |
CN118213180A (zh) * | 2024-04-28 | 2024-06-18 | 香磁磁业(深圳)有限公司 | 烧结铁氧体制备工艺及烧结铁氧体磁铁 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4913317B1 (zh) | 1970-03-02 | 1974-03-30 | ||
JPH0690969B2 (ja) | 1984-11-30 | 1994-11-14 | 株式会社東芝 | 磁気記録媒体用磁性粉及びそれを用いた磁気記録媒体 |
JPS63138708A (ja) | 1986-11-29 | 1988-06-10 | Sumitomo Special Metals Co Ltd | 耐熱応力性にすぐれた高絶縁抵抗フェライト磁石 |
JPS63186402A (ja) | 1987-01-28 | 1988-08-02 | Sumitomo Special Metals Co Ltd | 高抗磁力を有するフェライト磁石の製造方法 |
JPH0440843A (ja) | 1990-06-06 | 1992-02-12 | Tatemi Sueshige | 魚船の魚類選別装置 |
JPH0542128A (ja) | 1991-08-09 | 1993-02-23 | Soram Sa | 血液サンプル採取装置 |
JP2897871B2 (ja) | 1995-08-11 | 1999-05-31 | ティーディーケイ株式会社 | 磁石粉末、焼結磁石、ボンディッド磁石および磁気記録媒体 |
JP2922864B2 (ja) * | 1996-11-18 | 1999-07-26 | 日立金属株式会社 | フェライト磁石およびその製造方法 |
CN1139944C (zh) * | 1996-12-03 | 2004-02-25 | Tdk株式会社 | 氧化物磁性材料的制备 |
WO1998038654A1 (fr) | 1997-02-25 | 1998-09-03 | Tdk Corporation | Materiau magnetique a base d'oxyde, particule de ferrite, aimant obtenu par frittage, aimant issu d'une liaison, support d'enregistrement magnetique et moteur |
WO1999016086A1 (fr) * | 1997-09-19 | 1999-04-01 | Tdk Corporation | Corps d'oxyde magnetique, particules de ferrite, aimant agglomere, aimant fritte, procede de fabrication de ces materiaux, et support d'enregistrement magnetique |
CN1239578A (zh) * | 1997-09-19 | 1999-12-22 | Tdk株式会社 | 磁体粉末、烧结磁体,其制造工艺、粘结磁体、马达和磁记录介质 |
US5958284A (en) | 1997-12-29 | 1999-09-28 | Hitachi Metals, Ltd. | Ferrite magnet and method for producing same |
-
1999
- 1999-11-25 US US09/582,238 patent/US6419847B1/en not_active Expired - Lifetime
- 1999-11-25 WO PCT/JP1999/006558 patent/WO2000031756A1/ja active IP Right Grant
- 1999-11-25 JP JP2000584495A patent/JP3957458B2/ja not_active Expired - Lifetime
- 1999-11-25 EP EP99972773.8A patent/EP1052658B1/en not_active Expired - Lifetime
- 1999-11-25 KR KR10-2000-7008108A patent/KR100372050B1/ko active IP Right Grant
- 1999-11-25 CN CNB998022675A patent/CN1167087C/zh not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
WO2000031756A1 (fr) | 2000-06-02 |
JP3957458B2 (ja) | 2007-08-15 |
US6419847B1 (en) | 2002-07-16 |
EP1052658B1 (en) | 2014-03-12 |
KR20010034365A (ko) | 2001-04-25 |
EP1052658A1 (en) | 2000-11-15 |
CN1288573A (zh) | 2001-03-21 |
KR100372050B1 (ko) | 2003-02-14 |
EP1052658A4 (en) | 2007-12-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP4367649B2 (ja) | フェライト焼結磁石 | |
KR101649242B1 (ko) | 페라이트 소결 자석의 제조 방법 및 페라이트 소결 자석 | |
JP4919636B2 (ja) | 酸化物磁性材料および焼結磁石 | |
KR101347851B1 (ko) | 산화물 자성 재료 | |
US7758767B2 (en) | Oxide magnetic material and sintered magnet | |
TWI434302B (zh) | 氧化物磁性材料及其製法、以及肥粒鐵燒結磁石和其製法 | |
EP3364426B1 (en) | Ferrite magnetic material and ferrite sintered magnet | |
JP4538991B2 (ja) | 永久磁石およびその製造方法 | |
WO1999034376A1 (fr) | Aimant en ferrite et son procede de production | |
CN1167087C (zh) | 铁氧体磁铁粉末、用该磁铁粉末的磁铁及它们的制造方法 | |
KR20130130766A (ko) | 페라이트 소결 자석 및 그 제조 방법 | |
JP2002313618A (ja) | 永久磁石、およびその製造方法 | |
JP2002246216A (ja) | 永久磁石、およびその製造方法 | |
US6478982B1 (en) | Ferrite magnet powder and magnet using the magnet powder, and method for preparing them | |
JP2018030751A (ja) | フェライト化合物 | |
KR102281215B1 (ko) | 페라이트 가소체, 페라이트 소결 자석 및 그 제조 방법 | |
JP2021141151A (ja) | ボンド磁石用フェライト粉末およびその製造方法 | |
JP3945962B2 (ja) | フェライト化合物 | |
JP3835729B2 (ja) | フェライト焼結磁石及びその製造方法 | |
JP2001052912A (ja) | フェライト磁石材料およびそれを用いた焼結磁石ならびにボンド磁石 | |
JP7367581B2 (ja) | フェライト焼結磁石 | |
JP7367582B2 (ja) | フェライト焼結磁石 | |
KR20070017466A (ko) | 페라이트 소결 자석 | |
KR102587856B1 (ko) | 페라이트 가소체 및 페라이트 소결 자석의 제조 방법 | |
JP7508967B2 (ja) | フェライト仮焼体、フェライト焼結磁石及びその製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee |
Owner name: SHINO MAGNITIC MATEERIAL CO., LTD. Free format text: FORMER NAME OR ADDRESS: SUMITOMO SPECIAL METAL CO., LTD. |
|
CP01 | Change in the name or title of a patent holder |
Address after: Japan Osaka Patentee after: Neomax Co., Ltd. Address before: Japan Osaka Patentee before: Sumitomo Special Metals Co., Ltd. |
|
CX01 | Expiry of patent term |
Granted publication date: 20040915 |
|
CX01 | Expiry of patent term |