CN114032698A - 一种环保节能的数码印花工艺 - Google Patents

一种环保节能的数码印花工艺 Download PDF

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CN114032698A
CN114032698A CN202011642117.1A CN202011642117A CN114032698A CN 114032698 A CN114032698 A CN 114032698A CN 202011642117 A CN202011642117 A CN 202011642117A CN 114032698 A CN114032698 A CN 114032698A
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石建兵
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Suzhou Chenjuan Textile Co ltd
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Abstract

本发明涉及一种环保节能的数码印花工艺，包括面料预处理—墨水选择—直喷印花—烘干—焙烘—后处理—烘干—成品，具体步骤包括：1)将未经过柔软整理处理的面料通过等离子体处理；2)进行墨水选择；3)对预处理后的面料进行喷墨打印；4)印花后的面料放在烘定机上烘干；5)焙烘工艺；6)通过二浸二轧后处理，将助剂作用于布面，达到处理效果；7)经过后处理的面料放在烘定机上烘干；本发明对常规涂料数码印花前进行预处理，根据面料成分选择对应的墨水；后处理中进一步对印花后的面料进行固色整理，保证颜色牢度得以提高改善，有效改善提高了涂料数码印花色彩不够鲜艳、干湿摩擦牢度不好的缺点，且真正达到了环保节能的需求。

Description

一种环保节能的数码印花工艺
技术领域
本发明涉及一种数码印花工艺，尤其涉及一种环保节能的涂料数码印花工艺。
背景技术
近年来，印染行业的环保节能要求越来越严格。虽然国内现在开始用数码印花替代一部分传统染色方式，也确实更环保化，也能符合现在越来越多小批量、多品种、定制化等需求。
一般的数码印花工艺比较传统大幅降低了染料墨水的使用和浪费，但是仍然会存在部分的浪费。本发明专利主要介绍了一种涂料数码印花工艺，简化生产工序、无水洗和污水排放，真正达到了环保节能的需求。而且通过此工艺，有效改善提高了涂料数码印花色彩不够鲜艳、干湿摩擦牢度不好的缺点。
发明内容
本发明要解决的技术问题是根据不同面料的数码印花，优化涂料数码印花工艺。为了能提高改善印花后色彩颜色、色牢度等问题，本发明对面料进行了预处理，根据不同面料采用合适的涂料墨水和优化工艺参数，还有后处理工艺。本发明工艺工序为：面料预处理—墨水选择—直喷印花—烘干—焙烘—后处理—烘干—成品，具体步骤如下：
(1)面料预处理：面料未经柔软整理，通过等离子体处理，功率50～100W，压强40～80Pa,时间5～15min。
(2)墨水选择：由OCS墨水智能选择控制系统，根据面料成分进行选配。
(3)直喷印花：直接对预处理后的面料进行喷墨打印。
(4)烘干：经过印花后的面料放在烘定机上烘干，烘箱温度为100～120℃，超喂10％～30％，拉幅5％～15％，车速10～20m/min。
(5)焙烘：温度为150～180℃，超喂10％～30％，拉幅5％～15％，车速10～ 20m/min。
(6)后处理：根据需要进行后处理工艺，通过二浸二轧，将助剂作用于布面，达到处理效果，包括固色整理、柔软整理、三防整理、抗菌整理等。
(7)烘干：经过后处理的面料放在烘定机上烘干，烘箱温度为100～120℃，超喂10％～30％，拉幅5％～15％，车速10～20m/min。
进一步地，当所述面料为聚酯纤维纯纺或混纺的织物时，所述步骤(1) 和(2)之间还包括湿喷处理，采用聚乙二醇溶液对所述聚酯纤维织物进行湿喷处理，所述聚乙二醇溶液的浓度为80～120g/L。
进一步地，所述步骤(2)中，不同面料成分的不同智能匹配墨水；除锦纶和腈纶外的化纤面料，采用分散墨水，除丝绸外的蛋白质纤维、锦纶、腈纶面料采用酸性墨水，棉、麻及粘胶类的再生纤维素纤维、丝绸采用活性墨水。
进一步地，所述步骤(6)中的具体后处理方式包含但不限如下：
(1)固色整理：无醛固色剂WPB,1-5％；浴比1:10-20；温度40-50℃；车速5-8米/分钟；
(2)柔软整理：生物酶配方柔软剂5-8g/L；浴比1:8-15；温度55-60℃；车速15-20米/分钟；
(3)三防整理：特氟龙三防助剂5-6％，50g/L；冰醋酸0.5-1.5g/L；渗透剂WDN 0-5g/L；浴比1:8-15；温度55-60℃；车速15-20米/分钟；
(4)抗菌整理：TN30抗菌助剂，用量为布重2％-4％；车速15-20米/分钟。
本发明的有益技术效果在于：
对常规涂料数码印花前进行预处理，根据面料成分选择对应的墨水；后处理中进一步对印花后的面料进行固色整理，保证颜色牢度得以提高改善。同时，该印花工艺采用YH8585型大圆机数码印花设备，不仅限于裁片类的涂料印花，而且适用于匹装成卷面料的印花。
(1)预处理采用等离子体方式对面料表面进行改性处理，来提高面料印花后的墨水色泽度以及牢度。该工艺代替了常规增稠剂的湿法处理，减少了化学品的使用，避免废水污染，也降低了能耗浪费。
(2)对于聚酯纤维面料的预处理，额外采用聚乙二醇对面料进行直喷处理，提高面料亲水性和有效上染率。同时，代替常规浸压方式，直接采用直喷处理，避免湿态浪费和污染，减少预处理周期的等待时长。
(3)预处理后直接喷墨打印，避免再次烘干，减少工序降低能耗，也能提高预处理对于打印上色效果的有效性。
(4)通过预处理和固色后处理的涂料数码印花面料，色泽鲜艳度更好，干湿摩擦牢度也得到了明显的提高。由于涂料印花工艺可以适用于各类面料，经过工艺改善，有利于涂料数码印花的广泛应用。
具体实施方式
为使本申请实施例的目的、技术方案和优点更加清楚，下面将结合本申请实施例，对本申请实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本申请一部分实施例，而不是全部的实施例，实施例中这些特定的特征、结构或特性可以任意适合的方式结合在一个或多个实施例中。在下面的描述中，提供诸如具体的配置和组件的特定细节仅仅是为了帮助全面理解本申请的实施例。因此，本领域技术人员应该清楚，可以对这里描述的实施例进行各种改变和修改而不脱离本申请的范围和精神。另外，为了清除和简洁，实施例中省略了对已知功能和构造的描述。
实施例1
取涤棉氨单面汗布60米，其中原料成分为：涤纶/棉/氨60/32/8，涤纶细度为2D，棉纱支60S/2,氨纶70D。
具体加工步骤为：
(1)取36针大圆机织造出来的白色涤棉氨针织汗布(去浆坯布)60米，约20kg；
(2)面料预处理：先通过等离子体处理，功率80W，压强55Pa,时间8min。再进行聚乙二醇湿喷处理，处理液浓度为105g/L；
(3)墨水选择：YH11日本进口涂料墨水；
(4)直喷印花：预处理10min后进行喷墨打印；
(5)烘干：打印后烘干，温度为110℃，超喂12％，拉幅6％，车速15m/min； (6)焙烘：温度为175℃，超喂15％，拉幅8％，车速12m/min；
(7)后处理：二浸二轧，加入固色剂和柔软剂，比例2：1。其中固色剂 5％，柔软剂8g/L，浴比1:10，温度50℃，车速15米/分钟；
(8)烘干：浸压处理后烘干，烘箱温度为120℃，超喂10％，拉幅8％，车速15m/min。
实施例2
取粘胶氨纶针织汗布56米，其中原料成分为：粘胶/氨纶92％/8％，36S， 240GSM。
具体加工步骤为：
(1)取黑色人棉氨纶针织汗布(去浆坯布)56米，约18.6kg；
(2)面料预处理：先通过等离子体处理，功率50W，压强40Pa,时间 5min。
(3)墨水选择：由OCS墨水智能选择控制系统，选配活性墨水REV10。
(4)直喷印花：直接对预处理后的面料进行喷墨打印。
(5)烘干：经过印花后的面料放在烘定机上烘干，烘箱温度为120℃，超喂25％，拉幅5％，车速10m/min。
(6)焙烘：温度为150℃，超喂10％，拉幅15％，车速10m/min。
(7)后处理：固色整理，二浸二轧，加入固色剂WPB,2％，浴比1:20；温度50℃；车速8米/分钟；
(8)烘干：经过后处理的面料放在烘定机上烘干，烘箱温度为110℃，
超喂15％，拉幅5％，车速10m/min。
实施例3
取羊毛精纺梭织面料68米，其中原料成分为：羊毛100％，60S，280GSM。
具体加工步骤为：
(1)取黑色羊毛精纺梭织面料(去浆坯布)68米，约27.2kg；
(2)面料预处理：面料未经柔软整理，通过等离子体处理，功率100W，压强80Pa,时间15min。
(3)墨水选择：由OCS墨水智能选择控制系统，选配酸性墨水。
(4)直喷印花：直接对预处理后的面料进行喷墨打印。
(5)烘干：经过印花后的面料放在烘定机上烘干，烘箱温度为100℃，超喂10％，拉幅15％，车速20m/min。
(6)焙烘：温度为160℃，超喂30％，拉幅5％％，车速20m/min。
(7)后处理：做三防和抗菌整理，通过二浸二轧。加入特氟龙三防助剂6％， 50g/L，冰醋酸1.5g/L，渗透剂WDN 5g/L；TN30抗菌助剂4％；浴比1:15，温度60℃，车速20米/分钟；
(8)烘干：经过后处理的面料放在烘定机上烘干，烘箱温度为100℃，超喂30％，拉幅15％，车速20m/min。
以上实施例仅用以说明本发明的技术方案，而非对其限制，尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (4)

1.一种环保节能的数码印花工艺，通过所述数码印花工艺对面料进行印花，其特征在于，所述数码印花工艺包括如下步骤：
(1)面料预处理，将未经柔软整理，通过等离子体处理，处理功率50～100W，压强40～80Pa,时间5～15min；
(2)墨水选择，由OCS墨水智能选择控制系统，根据面料成分进行选配；
(3)直喷印花，直接对预处理后的面料进行喷墨打印；
(4)烘干，经过步骤(3)印花后的面料放在烘定机上烘干，烘箱温度为100～120℃，超喂10％～30％，拉幅5％～15％，车速10～20m/min；
(5)焙烘，对步骤(4)烘干后的面料进行焙烘，温度为150～180℃，超喂10％～30％，拉幅5％～15％，车速10～20m/min；
(6)后处理，根据需要进行后处理工艺，通过二浸二轧，将助剂作用于布面，达到处理效果，所述后处理包括固色整理、柔软整理、三防整理或抗菌整理；
(7)烘干，经过后处理的面料放在烘定机上烘干，烘箱温度为100～120℃，超喂10％～30％，拉幅5％～15％，车速10～20m/min；
(8)成品打包，将步骤(7)烘干后的面料进行成品打包。
2.根据权利要求1所述的数码印花工艺，其特征在于，当所述面料为聚酯纤维纯纺或混纺的织物时，所述步骤(1)和(2)之间还包括湿喷处理，采用聚乙二醇溶液对所述聚酯纤维织物进行湿喷处理，所述聚乙二醇溶液的浓度为80～120g/L。
3.根据权利要求1所述的数码印花工艺，其特征在于，所述步骤(2)中，不同面料成分的不同智能匹配墨水；除锦纶和腈纶外的化纤面料，采用分散墨水，除丝绸外的蛋白质纤维、锦纶、腈纶面料采用酸性墨水，棉、麻及粘胶类的再生纤维素纤维、丝绸采用活性墨水。
4.根据权利要求1所述的数码印花工艺，其特征在于，所述步骤(6)中的具体后处理方式包含但不限如下：
(1)固色整理：无醛固色剂WPB,1-5％；浴比1:10-20；温度40-50℃；车速5-8米/分钟；
(2)柔软整理：生物酶配方柔软剂5-8g/L；浴比1:8-15；温度55-60℃；车速15-20米/分钟；
(3)三防整理：特氟龙三防助剂5-6％，50g/L；冰醋酸0.5-1.5g/L；渗透剂WDN 0-5g/L；浴比1:8-15；温度55-60℃；车速15-20米/分钟；
(4)抗菌整理：TN30抗菌助剂，用量为布重2％-4％；车速15-20米/分钟。
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