CN110099782B - 用于制造双化妆品容器的方法 - Google Patents

用于制造双化妆品容器的方法 Download PDF

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Publication number
CN110099782B
CN110099782B CN201880004459.5A CN201880004459A CN110099782B CN 110099782 B CN110099782 B CN 110099782B CN 201880004459 A CN201880004459 A CN 201880004459A CN 110099782 B CN110099782 B CN 110099782B
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China
Prior art keywords
preform
molding
container
patterned
inner preform
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CN201880004459.5A
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CN110099782A (zh
Inventor
洪正旼
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Acos Parker Co.,Ltd.
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Jung Min Co Ltd
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C49/22—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using multilayered preforms or parisons
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    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)
  • Containers Having Bodies Formed In One Piece (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

公开了一种制造双化妆品容器的方法。该方法包括：利用具有成型空间11并在其内周表面上形成有图案成型部分12a的用于内预成型件的上模具10和具有用于排出部分的成型空间15的用于内预成型件的下模具14将内预成型件40或40a成型，所述内预成型件的外表面上形成有具有从符号、图片、图形和螺旋沟槽中选择的一种或更多种形状的图案化部分；将内预成型件40或40a插入用于外预成型件的上模具20的成型空间21中，将内预成型件40或40a的排出部分41固定到用于外预成型件的下模具23，将液态原料送入用于外预成型件的上模具20的成型空间21中，并将外预成型件50与形成有图案化部分42的内预成型件40或40a外表面紧密接触地成型；并且同时加热彼此紧密接触地成型的外预成型件50和内预成型件40或40a，将两个被加热的预成型件插入吹塑模具30的成型空间31中，将吹塑管32插入内预成型件40或40a的排出部分41中，并且同时通过吹塑成型使内预成型件40或40a和外预成型件50膨胀，以制造出其中内容器100或100a和外容器200彼此紧密接触的期望双化妆品容器。

Description

用于制造双化妆品容器的方法
技术领域
本发明涉及一种用于制造双化妆品容器的方法。更具体地说，本发明涉及一种用于制造双化妆品容器的方法，其中在内预成型件的外表面上形成具有各形状的图案化部分，并且使其在吹塑成型时膨胀，以便不同的设计能够通过与内预成型件整体联接的外容器突出。
本发明还涉及一种用于制造双化妆品容器的方法，该容器中的图案化内容器与外容器整体联接，使得能从根本上防止假冒，并且雕刻客户识别标记，包括标识和首字母，从而使得产品根据每个客户的要求具有独特性。
背景技术
通用化妆品容器被构造为包括主体和通过螺钉接合或卡扣接合可拆卸地联接到主体入口的盖。主体填充有化妆品，并且在取用化妆品时将盖从主体上拆下。在化妆品容器的外表面上印刷代表商品名称、制造商名称和产品图像的设计，以提供产品品质、制造商的广告效果和产品的外观。
然而，化妆品容器的主体容易由于使用者操作不当造成的外部冲击而破碎。近年来，韩国专利10-1288797提出了一种具有双结构的化妆品容器，以保护容器免受外部冲击的损坏。
在大多数这种传统的双化妆品容器中，内容器与外容器分开形成，并与外容器联接。因此，在相互联接的内容器和外容器之间形成空间。
外容器的内表面需要额外涂覆，导致制造成本增加。此外，这种涂覆需要使用几种化学品，使制造过程不环保。
此外，在内容器的表面上形成各种图案是有限制的。由于这一限制，化妆品容器的设计价值没有得到充分的提高，无法刺激消费者的购买欲望。
技术问题
为了解决上述问题，本发明的一个目的在于提供一种用于制造改进的双化妆品容器的方法，其符号、图案、图片等的各种形状形成在内容器的外表面上，从而使不同的设计能够通过外容器突出。
本发明的另一个目的是提供一种用于制造双化妆品容器的方法，通过将内容器和外容器彼此紧密接触地成型，从而避免了需要涂覆外容器的内表面。
本发明的另一个目的是提供一种制造双化妆品容器的方法，通过将图案化内容器与外容器整体联接在一起，从而能够从根本上防止假冒，并雕刻客户识别标记，包括徽标和首字母，使得产品根据每个客户的要求具有独特性。
技术方案
根据本发明的一个方面，本发明提供了一种用于制造双化妆品容器的方法，包括：利用具有成型空间11并且在其内周表面上形成有图案成型部分12a的用于内预成型件的上模具10和具有用于排出部分的成型空间15的用于内预成型件的下模具14将内预成型件40或40a成型，所述内预成型件的外表面上形成有具有从符号、图片、图形和螺旋沟槽中选择的一种或更多种形状的图案化部分；将内预成型件40或40a插入用于外预成型件的上模具20的成型空间21中，将内预成型件40或40a的排出部分41固定到用于外预成型件的下模具23，将液态原料送入用于外预成型件的上模具20的成型空间21中，并将外预成型件50与形成有图案化部分42的内预成型件40或40a的外表面紧密接触地成型；并且同时加热彼此紧密接触地成型的外预成型件50和内预成型件40或40a，将两个被加热的预成型件插入吹塑模具30的成型空间31中，将吹塑管32插入内预成型件40或40a的排出部分41中，并且同时通过吹塑成型使内预成型件40或40a和外预成型件50膨胀，以制造出其中内容器100或100a和外容器200彼此紧密接触的期望双化妆品容器。
有利效果
根据本发明的示例性实施例，具有从符号、图案和图片中选择的一种或更多种形状的图案化部分形成在内预成型件的外表面上，并且允许通过吹塑成型进行膨胀，使得形状通过与内容器紧密接触地联接的外容器突出，以产生各种美学效果，从而提高化妆品容器的设计价值，以保证产品的高品质并且激发消费者的购买欲望。
另外，根据本发明的示例性实施例，与现有技术不同，成型出彼此紧密接触地联接的内容器和外容器，就好像外容器被涂在内容器的外表面上一样，从而避免了对涂覆的需要。因此，减少了加工步骤的数量，消除了化学品的使用，以环保的方式制造出所期望的化妆品容器。
此外，根据本发明的示例性实施例，在内容器的外表面上形成的图案与外容器的内表面紧密接触地联接。这使得未经授权的第三方不可能通过后处理来制造化妆品容器，以从根本上防止假冒。并且雕刻客户识别标志，包括标志和首字母，使得产品根据每个客户的要求具有独特性。
附图说明
图1是说明根据本发明的方法将内预成型件成型的剖视图。
图2是说明根据本发明的方法将外预成型件成型的剖视图。
图3是本发明方法中使用的吹塑模具的剖视图；
图4是说明根据本发明的方法将内容器和外容器成型的剖视图。
图5是通过本发明的方法制造的双化妆品容器的第一实施例的前视图。
图6是说明根据本发明的方法将另一内预成型件成型的剖视图。
图7是说明通过本发明方法制造的双化妆品容器的第二实施例的剖视图。
图8是说明根据本发明的方法将内预成型件成型的另一实施例的剖视图。
图9是说明根据本发明的方法将外预成型件成型的另一实施例的剖视图。
发明方式
现在将参照附图详细描述本发明的示例性实施例。
本发明的双化妆品容器是通过以下过程制造的。首先如图1中所示，利用用于内预成型件的上模具10和用于内预成型件的下模具14将内预成型件40成型，所述内预成型件的外表面上形成有各种形状的图案化部分42。
在内预成型件的上模具10内形成有对应于内预成型件40形状的成型空间11。形成有图案成型部分12a的更换式型芯12可拆卸地联接到用于内预成型件的上模具10的一侧，并且具有从符号和图片中选择的一种或更多种形状的图案化部分42由内预成型件40或40a的外表面上的突起和凹陷形成。
例如，图案化部分42可以是各种形状，如符号、图片和图形。用于成型所述图案化部分的图案成型部分12a由所述更换式型芯12的内周表面上的突起和凹陷形成。突起和凹陷优选通过腐蚀模具表面来形成，以控制模具的表面粗糙度。
在本发明的方法中使用更换式型芯12实现了对图案化部分的图案的自由且快速的改变。更换式型芯12通过模具行业已知的一般结构固定到上模具10，因此省略了对其的详细描述。
相应地，适当地调整突起和凹陷的高度和宽度，使得图案化部分42扩大，同时保持其原始形状，在随后的吹塑成型时不会变形。精细的尺寸调整使消费者能够很容易地区分模制品和仿冒品。因此，本发明的方法在防止假冒方面特别有利。
根据本发明的一个实施例，图案化部分42具有由所述突起和凹陷形成并且由符号或图片组成的预定形状，并且所述突起和凹陷的高度和宽度根据吹塑成型时图案化部分42的延伸率进行调整，使得防止图案化部分42在膨胀时变形。当图案化部分42通过吹塑成型而膨胀时，图案看起来被雾化。
吹塑成型时，内预成型件40和外预成型件50在高度方向上膨胀了其初始高度的10％或更小，在宽度方向上膨胀了其初始宽度的50％或更小。因此，需要根据每个方向的延伸率来控制图案化部分42的尺寸。例如，考虑到预成型件的膨胀，图案的宽度设计为较小。
优选地，沿着图案化部分的外线条形成具有更大深度的加强部分42a，使得在吹塑成型后图案化部分42的整体形状清晰可见。
根据本发明的另一实施例，可使用油墨形成图案化部分42。此外在本实施例中，油墨的厚度应根据吹塑成型时图案化部分的延伸率来控制。
在用于内预成型件的上模具10的上侧形成有与成型空间11连通的开口13。通过开口13将液态合成树脂作为原料送入成型空间11。用于排出部分的成型空间15形成于用于内预成型件的下模具14中，并且具有与内预成型件40的排出部分41相对应的形状。将销棒16插入成型空间15和成型空间11中。
销棒15在内预成型件40中形成一个空间，通过开口13进入的液体原料填充在成型空间11和15中。图案化部分42由内预成型件40外表面上的更换式型芯12的图案成型部分12a来成型。
外预成型件50与内预成型件40的外表面紧密接触地联接，如图2中所示。对于外预成型件50的成型，将内预成型件40插入用于外预成型件的上模具20的成型空间21中，并且通过用于外预成型件的下模具23固定排出部分41。
通过开口22送入的液体原料覆盖外表面上形成有图案化部分42的内预成型件40外表面，外预成型件50与内预成型件40的外表面紧密接触地成型。
内预成型件40和外预成型件50可以由相同或不同的合成树脂制成。内预成型件40的熔点优选高于外预成型件50的熔点，使得在吹塑成型时使两个预成型件相互紧密接触。
优选地，内预成型件40由各种颜色的合成树脂制成，外预成型件50由透明或半透明材料制成，使得内预成型件40的颜色通过外预成型件50向外突出。
根据本发明的一个实施例，内预成型件40由Ecozen制成，外预成型件50由PETG材料制成。用于外预成型件50的另一种材料可以是具有低熔点和良好耐化学性的PE或PP。
将联接的预成型件插入由左右半部分组成的吹塑模具30的成型空间31中，并通过插入到排出部分41中的吹塑管32送入空气，使得被加热的预成型件同时膨胀以形成待填充化妆品内容物的空间，如图4中所示。由此制造的双化妆品容器具有与成型空间31相对应的外部形状，并由内容器100和外容器200组成。
完成此过程后，双化妆品容器的内容器100和外容器200彼此紧密接触地联接，如图5中所示。因此，具有各种形状的图案化部分42通过透明或半透明的外容器220形成具有精细颜色表示的图像，从而实现产品的高品质。另外，图案成型部分12a的表面腐蚀使图案看起来像雾化玻璃。
与现有技术不同，将外容器200涂覆在内容器100的外表面上可避免需要对外容器的内表面进行涂覆，从而减少处理步骤的数量。另外，消除了化学品的使用，以环保的方式制造所期望的化妆品容器。
根据本发明的又一实施例，吹塑模具可以是半分模具，其能够左右分开，以在成型后取出产品。在本实施例中，可以制造各种形状的产品。
也就是说，可以在内预成型件40a的外表面上形成由螺旋沟槽组成的螺旋图案化部分43，如图6中所示。这里，用于内预成型件的上模具10a的图案成型部分12a与螺旋图案化部分43的形状相对应形成。
随后，内预成型件40和外预成型件50彼此联接，然后进行吹塑成型以制造双化妆品容器，其中内容器100a的螺旋图案化部分43通过外容器200突出，如图7中所示。螺旋图案化部分43可根据图案成型部分12a的深度和宽度被成型成各种形状。
如图8和9中所示，在联接于内预成型件的上模具10的内表面上的更换式型芯12的上方和下方形成有向内突出的可膨胀图案成型部分17，并且在内容器100a的图案化部分42的上方和下方可以形成膨胀补偿部分44，以防止图案化部分在膨胀时变形。
因此，具有选自符号、图案和图片中的一种或多种形状的图案化部分42形成在内预成型件40或40a的外表面上，通过吹塑成型而膨胀，并通过与内容器100或100a紧密接触地联接的外容器200突出，以产生各种美学效果，因此，化妆品容器的设计价值增加，以确保产品的高品质并刺激消费者的购买欲望。
另外，与现有技术不同，由于内容器100或100a彼此紧密接触地联接到外容器200，所以内容器100或100a的外表面涂有外容器200，以避免需要涂覆外容器的内表面，这有助于减少处理步骤的数量。此外，消除了化学品的使用，以环保的方式制造所期望的化妆品容器。

Claims (5)

1.一种用于制造双化妆品容器的方法，包括：利用具有成型空间(11)并且在其内周表面上形成有图案成型部分(12a)的用于内预成型件的上模具(10)以及具有用于排出部分的成型空间(15)的用于内预成型件的下模具(14)将内预成型件(40、40a)成型，所述内预成型件的外表面上形成有具有从符号、图片、图形和螺旋沟槽中选择的一种或更多种形状的图案化部分；将内预成型件(40、40a)插入用于外预成型件的上模具(20)的成型空间(21)中，将内预成型件(40、40a)的排出部分(41)固定到用于外预成型件的下模具(23)，将液态原料送入用于外预成型件的上模具(20)的成型空间(21)中，并将外预成型件(50)与形成有所述图案化部分(42)的内预成型件(40、40a)的外表面紧密接触地成型；并且同时加热彼此紧密接触地成型的外预成型件(50)和内预成型件(40、40a)，将两个被加热的预成型件插入吹塑模具(30)的成型空间(31)中，将吹塑管(32)插入内预成型件(40、40a)的排出部分(41)中，并且同时通过吹塑成型使内预成型件(40、40a)和外预成型件(50)膨胀，以制造出其中内容器(100、100a)和外容器(200)彼此紧密接触的期望双化妆品容器；
在用于内预成型件的上模具(10)的内表面的上部分和下部分中形成向内突出的可膨胀图案成型部分(17)，并且在内容器(100a)的图案化部分(42)的上方和下方形成膨胀补偿部分(44)，以防止图案化部分在膨胀时变形。
2.根据权利要求1所述的方法，其中所述图案成型部分(12a)包括形成图案的突起和凹陷，所述突起和凹陷的高度和宽度根据吹塑成型时图案化部分(42)的延伸率进行调整，使得防止图案化部分(42)在膨胀时变形。
3.根据权利要求1所述的方法，其中沿着图案化部分的外线条形成具有更大深度的加强部分(42a)，使得在吹塑成型后图案化部分(42)的整体形状清晰可见。
4.根据权利要求1所述的方法，其中所述内预成型件(40、40a)由彩色合成树脂制成，所述外预成型件(50)由透明或半透明材料制成，所述内预成型件(40、40a)的熔点高于或等于外预成型件(50)的熔点，使得将外预成型件(50)与内预成型件(40、40a)的外表面紧密接触地成型。
5.根据权利要求1所述的方法，其中形成有图案成型部分(12a)的更换式型芯(12)可拆卸地联接到用于内预成型件的上模具(10)的一侧。
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EP3718736A1 (en) 2020-10-07
US20190291331A1 (en) 2019-09-26
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