CN107186114A - A kind of electric cooker collet automatic production line - Google Patents

A kind of electric cooker collet automatic production line Download PDF

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Publication number
CN107186114A
CN107186114A CN201710283457.1A CN201710283457A CN107186114A CN 107186114 A CN107186114 A CN 107186114A CN 201710283457 A CN201710283457 A CN 201710283457A CN 107186114 A CN107186114 A CN 107186114A
Authority
CN
China
Prior art keywords
automatic
collet
production line
electric cooker
manipulator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710283457.1A
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Chinese (zh)
Inventor
陆锡章
陆润华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GUANGDONG HUAQIANG ELECTRICAL APPLIANCE GROUP CO Ltd
Original Assignee
GUANGDONG HUAQIANG ELECTRICAL APPLIANCE GROUP CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GUANGDONG HUAQIANG ELECTRICAL APPLIANCE GROUP CO Ltd filed Critical GUANGDONG HUAQIANG ELECTRICAL APPLIANCE GROUP CO Ltd
Priority to CN201710283457.1A priority Critical patent/CN107186114A/en
Publication of CN107186114A publication Critical patent/CN107186114A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/18Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00

Abstract

The present invention relates to automatic production line, and in particular to a kind of electric cooker collet automatic production line.The automatic production line is used for robot automation and generates electric cooker collet, and the automatic production line includes:One Automatic-drawing process;A pair of automatic trimmings press seam process, and the automatic trimming pressure seam process connects the Automatic-drawing process;One automatic press process, and a control device, using a kind of electric cooker collet automatic production line, whole process by automatic charging, transmission, punching press electric cooker collet, stretch shaping automation mechanized operation, full-automatic feeding and the workpiece transfer of electric cooker electric cooker collet automatic stamping production line, and automatic output operation are realized, production efficiency is improved, reduces cost, reduces artificial participate in, and can be according to the different supporting setting production lines of production requirement, flexibility is high.

Description

A kind of electric cooker collet automatic production line
Technical field
The present invention relates to automatic production line, and in particular to a kind of electric cooker collet automatic production line.
Background technology
In the prior art, the collet production line of electric cooker be all by the way of artificial feeding, feeding, blowing, it is necessary to Substantial amounts of workman carries out production collet, so that cause the automaticity of whole production line low, overall low production efficiency, and in life Easily there is the peril of worker injuries during production.
The content of the invention
In order to effectively solve the above problems, the present invention provides a kind of electric cooker collet automatic production line.
The concrete technical scheme of the present invention is as follows:A kind of electric cooker collet automatic production line, the automatic production line Electric cooker collet is generated for robot automation, the automatic production line includes:
A pair of embryo materials put the oil the Automatic-drawing process of stretched operation;
A pair of embryo materials carry out the automatic trimming pressure seam process of trimming, pressure seam operation, and the automatic trimming presses seam work Sequence connects the Automatic-drawing process;
One automatic press process, the Automatic-drawing process connects the automatic trimming pressure seam process;
And a control device, the control device is used for the operation for controlling the full-automatic production line.
Further, the Automatic-drawing process includes automatic charging machine, automatic oiling machine, automatic stretching-machine, pushed away automatically Go out machine and first and second manipulator, the automatic charging machine draws embryo material by first manipulator and connects the automatic basting Machine;
The automatic oiling machine connects the automatic stretching-machine by second manipulator.
Further, automatic trimming pressure seam process include the first swing arm manipulator, automatic trimming pressure seam special plane, And a rim charge feeding device, the first swing arm manipulator control collet movement is put on the automatic trimming pressure seam special plane, Rim charge feeding device described in one is set on the automatic trimming pressure seam special plane side.
Further, the automatic press process includes rushing bottom plate mould, punch press and the second swing arm manipulator, the punching Set on bed and bottom plate mould is rushed described in one, the second swing arm manipulator control collet movement is put on the punch press.
Further, the automatic production line also includes bottom plate collection special plane, and the bottom plate, which collects special plane, includes one 3rd manipulator, the 3rd manipulator is arranged on the punch press the week side of boss.
Further, the 3rd manipulator is a Composite sucker manipulator.
Further, the 3rd manipulator is a robot palletizer.
Further, first and second manipulator is a configurating PVC rubber vacuum sucker on a robotic arm.
A kind of electric cooker collet automatic production line, the automatic production line is used to coordinate a kind of electric cooker collet Full-automatic production method, the automatic production method comprises the following steps:
(1) automatic charging machine moves and adjusts embryo material, positioning embryo material position;
(2) automatic oiling machine carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30MM, It is driven with TBI ball screws, embryo material surface is through operation of putting the oil, and pasta thickness is 3-5MM;
(3) first manipulators capture embryo material, and mobile embryo material is put into automatic stretching-machine, and the automatic stretching-machine is one 120T Rapid stretchings hydraulic press carries out stretched operation to embryo material, and then automatic kickoff mechanism is released on embryo material to conveyer belt, and embryo material enters Enter automatic trimming pressure seam process;
The automatic stretching-machine uses 8-10MPA fluid pressure for power source;
(4) first swing arm manipulators draw collet from conveyer belt, and mobile collet is special to automatic trimming pressure seam Machine, the automatic trimming pressure seam special plane starts, and completes the trimming of unnecessary rim charge, pressure and stops, defeated by the embryo material of above-mentioned steps Deliver to the automatic press process;
The trimming speed of the automatic trimming pressure seam special plane is 20-80MM/S;
(5) embryo material enters the automatic press process, and the second swing arm manipulator, which is drawn, completes the collet that seam is pressed in trimming, will Bottom plate mould is rushed to be placed on punch press, embryo material be placed on it is described rush on bottom plate mould, the punch press use 8MPA fluid pressure For power source, the lifting speed that is lowered back to of main shaft is 65-85MM/S, completes the automatic press process of embryo material;
(6) the 3rd manipulators draw the collet and bottom plate completed, and mobile collet, which is put, is transported to bleeding point to conveyer belt, will The bottom plate layering is stacked to the bottom plate, and the bottom plate collects special plane and completes sorting bottom plate and collet.
Usefulness of the present invention:Using the electric cooker collet automatic production line, whole process by automatic charging, pass Give, punching press electric cooker collet, the automation mechanized operation for stretching shaping, among connected applications to electric cooker electric cooker collet production line, Realize full-automatic feeding and the workpiece transfer of electric cooker electric cooker collet automatic stamping production line, and automatic output behaviour Make, raising production efficiency, reduction cost, reduction are manually participated in, and existing electric cooker electric cooker collet is solved well and is produced During, Traditional Man transfer mode is too high due to artificial participation, production cost height, efficiency caused by automaticity is low Lowly, personnel labor intensity is excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can be according to difference The supporting setting production line of production requirement, flexibility is high.
Brief description of the drawings
Fig. 1 is automatic production line overall structure diagram described in one embodiment of the invention;
Fig. 2 is the top view of automatic production line described in one embodiment of the invention;
Fig. 3 is the process flow diagram of electric cooker collet full-automatic production method described in one embodiment of the invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is explained in further detail.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and It is not used in the restriction present invention.
On the contrary, the present invention covers any replacement done in the spirit and scope of the present invention being defined by the claims, repaiied Change, equivalent method and scheme.Further, in order that the public has a better understanding to the present invention, below to the thin of the present invention It is detailed to describe some specific detail sections in section description.Part without these details for a person skilled in the art Description can also understand the present invention completely.
As shown in Figure 1, 2, it is the overall structure diagram and top view of one embodiment of invention, this embodiment offers one Electric cooker collet automatic production line is planted, the automatic production line is used for robot automation and generates electric cooker collet, described Automatic production line includes:One Automatic-drawing process 1;One automatic trimming pressure seam process 2, the automatic trimming presses seam process The 2 connection Automatic-drawing processes 1;One automatic press process 3, and a control device, the control device are described for controlling The operation of full-automatic production line, produces electric cooker collet, there is provided production effect for full name automation with the automatic production line Rate.
The Automatic-drawing process 1 includes automatic charging machine 101, automatic oiling machine 102, automatic stretching-machine 103, pushed away automatically Go out the manipulator of machine 104 and first and second, the machine of above-mentioned correspondence process is set gradually on a production line, the automatic charging machine 101 by embryo material adjustment position and draw blank by first manipulator and enter the automatic oiling machine 102, and progress is put the oil behaviour Make;
After aforesaid operations, second manipulator captures embryo material, and embryo material movement is put into the automatic stretching-machine 103 In, adjustment position determines station, carries out stretched operation.
After aforesaid operations, the automatic kickoff mechanism 104 releases embryo material, and embryo material is sent on conveyer belt, by embryo material It is delivered to the automatic trimming pressure seam process 2;
The automatic trimming pressure seam process 2 includes the first swing arm manipulator, automatic trimming pressure seam special plane and a rim charge Feeding device, the first swing arm manipulator is used to move and position the embryo material on automatic trimming pressure seam special plane Position;
The first swing arm manipulator draws collet from the conveyer belt, and mobile collet is directly placed into and described cut automatically Seam special plane is pressed on side, when the swing arm manipulator leaves, and the automatic trimming pressure seam special plane starts, and completes cutting for unnecessary rim charge Side, the action for pressing seam, the rim charge feeding device grip rim charge, and rim charge is taken away into the automatic trimming pressure seam special plane, The automatic trimming pressure seam special plane is stopped, and the embryo material by above-mentioned steps is transported to the automatic press process 3.
The automatic press process 3 includes rushing bottom plate mould, punch press and the second swing arm manipulator, described to rush bottom plate mould On the punch press, the stamping procedure for completing electric cooker collet;
The second swing arm manipulator, which is drawn, completes the collet that seam is pressed in trimming, and the mobile collet is directly placed into the punching Bottom plate mould, described rush is provided with bottom plate heat emission hole on bottom plate mould, the second swing arm manipulator leaves punch press, starts described Punch press is worked, and bottom plate is separated with collet punching, while by the collet punch forming, being rushed when described described in the separation of bottom plate mould During punch press, the punch press is stopped;
The automatic production line also includes an automatic collecting process 4, and the automatic collecting process is collected including a bottom plate Special plane, specifically, the bottom plate, which collects special plane, includes the 3rd manipulator, the 3rd manipulator is a Composite sucker manipulator, 3rd manipulator draws the collet and bottom plate completed, and mobile collet, which is put, is transported to bleeding point to conveyer belt, by the bottom Plate layering is stacked to the bottom plate, after the quantity for stacking full default, and the bottom plate collects special plane and turns to next collection Point, moves in circles, and completes sorting bottom plate and collet.
First and second manipulator is a configurating PVC rubber vacuum sucker on a robotic arm, and work is carried out for drawing workpiece Transmission between sequence, it is ensured that stable transmission of the workpiece between different processes.
As shown in figure 3, being the process flow diagram of electric cooker collet full-automatic production method of the present invention, in the present invention Second embodiment in, a kind of electric cooker collet full-automatic production method, for coordinating a kind of electric cooker collet full-automatic Production line, the full-automatic production line includes:
(1) automatic charging machine 101 moves and adjusts embryo material, positioning embryo material position;
(2) automatic oiling machine 102 carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine 102 is hard using 30MM Axis rail, is driven with TBI ball screws, and embryo material surface is through operation of putting the oil, and pasta thickness is 3MM;
(3) first manipulators capture embryo material, and mobile embryo material is put into automatic stretching-machine 103, the automatic stretching-machine 103 Stretched operation is carried out to embryo material for a 120T Rapid stretchings hydraulic press, then automatic kickoff mechanism 104 is released on embryo material to conveyer belt, Embryo material enters automatic trimming pressure seam process 2;
The automatic stretching-machine 103 uses 9MPA fluid pressure for power source;
(4) first swing arm manipulators draw collet from conveyer belt, and mobile collet is special to automatic trimming pressure seam Machine, the automatic trimming pressure seam special plane starts, and completes the trimming of unnecessary rim charge, pressure and stops, defeated by the embryo material of above-mentioned steps Deliver to the automatic press process 3;
The trimming speed of the automatic trimming pressure seam special plane is 20MM/S;
(5) embryo material enters the automatic press process 3, and the second swing arm manipulator, which is drawn, completes the collet that seam is pressed in trimming, Bottom plate mould will be rushed to be placed on punch press, embryo material be placed on it is described rush on bottom plate mould, the punch press use 8MPA liquid pressure Power is power source, and the lifting speed that is lowered back to of main shaft is 65MM/S, completes the automatic press process 3 of embryo material;
(6) the 3rd manipulators draw the collet and bottom plate completed, and mobile collet, which is put, is transported to bleeding point to conveyer belt, will The bottom plate layering is stacked to the bottom plate, and the bottom plate collects special plane and completes sorting bottom plate and collet.
Whole process by automatic charging, transmission, stretching, punching press, sorting automation mechanized operation, connected applications to electric cooker bottom Among reincarnation producing line, production efficiency is improved, cost is reduced, reduces artificial participation, existing electric cooker collet is solved well In production process, Traditional Man transfer mode is too high due to artificial participation, caused by automaticity is low production cost it is high, Inefficiency, personnel labor intensity are excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can basis The supporting setting production line of different production requirements, flexibility is high.
For the ordinary skill in the art, according to the teachings of the present invention, do not depart from the present invention principle with In the case of spirit, changes, modifications, replacement and the modification carried out to embodiment still fall within protection scope of the present invention it It is interior.

Claims (9)

1. a kind of electric cooker collet automatic production line, it is characterised in that the automatic production line is used for robot automation Electric cooker collet is generated, the automatic production line includes:
A pair of embryo materials put the oil the Automatic-drawing process of stretched operation;
A pair of embryo materials carry out the automatic trimming pressure seam process of trimming, pressure seam operation, and the automatic trimming pressure seam process connects Connect the Automatic-drawing process;
One automatic press process, the Automatic-drawing process connects the automatic trimming pressure seam process;
And a control device, the control device is used for the operation for controlling the full-automatic production line.
2. a kind of electric cooker collet automatic production line as claimed in claim 1, it is characterised in that the Automatic-drawing process bag Include automatic charging machine, automatic oiling machine, automatic stretching-machine, automatic kickoff mechanism and first and second manipulator, the automatic charging machine Embryo material is drawn by first manipulator and connects the automatic oiling machine;
The automatic oiling machine connects the automatic stretching-machine by second manipulator.
3. a kind of electric cooker collet automatic production line as claimed in claim 1, it is characterised in that the automatic trimming presses seam Process includes the first swing arm manipulator, automatic trimming pressure seam special plane and a rim charge feeding device, the first swing arm manipulator Control collet movement is put on the automatic trimming pressure seam special plane, is set on the automatic trimming pressure seam special plane side described in one Rim charge feeding device.
4. a kind of electric cooker collet automatic production line as claimed in claim 1, it is characterised in that the automatic press process bag Include to rush on bottom plate mould, punch press and the second swing arm manipulator, the punch press to set and bottom plate mould is rushed described in one, second pendulum The movement of arm manipulator control collet is put on the punch press.
5. a kind of electric cooker collet automatic production line as claimed in claim 1, it is characterised in that the automatic production line is also Special plane is collected including a bottom plate, the bottom plate, which collects special plane, includes one the 3rd manipulator, and the 3rd manipulator is arranged on described Punch press the week side of boss.
6. a kind of electric cooker collet automatic production line as claimed in claim 5, it is characterised in that the 3rd manipulator is one Composite sucker manipulator.
7. a kind of electric cooker collet automatic production line as claimed in claim 5, it is characterised in that the 3rd manipulator is one Robot palletizer.
8. a kind of electric cooker collet automatic production line as claimed in claim 2, it is characterised in that first and second manipulator For a configurating PVC rubber vacuum sucker on a robotic arm.
9. a kind of electric cooker collet automatic production line, it is characterised in that the automatic production line is used to coordinate production as weighed Profit requires a kind of one of any electric cooker collet full-automatic production methods of 1-8, and the automatic production method includes following Step:
(1) automatic charging machine moves and adjusts embryo material, positioning embryo material position;
(2) automatic oiling machine carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30MM, matched somebody with somebody TBI ball screws are driven, and embryo material surface is through operation of putting the oil, and pasta thickness is 3-5MM;
(3) first manipulators capture embryo material, and mobile embryo material is put into automatic stretching-machine, and the automatic stretching-machine is that a 120T is fast Speed stretching hydraulic press carries out stretched operation to embryo material, and then automatic kickoff mechanism is released on embryo material to conveyer belt, and embryo material enters automatic Seam process is pressed in trimming;
The automatic stretching-machine uses 8-10MPA fluid pressure for power source;
(4) first swing arm manipulators draw collet from conveyer belt, and mobile collet presses seam special plane, institute to the automatic trimming State automatic trimming pressure seam special plane to start, complete the trimming of unnecessary rim charge, pressure and stop, the embryo material by above-mentioned steps is transported to institute State automatic press process;
The trimming speed of the automatic trimming pressure seam special plane is 20-80MM/S;
(5) embryo material enters the automatic press process, and the second swing arm manipulator, which is drawn, completes the collet that seam is pressed in trimming, will rush bottom Board mold is placed on punch press, embryo material be placed on it is described rush on bottom plate mould, the punch press uses 8MPA fluid pressure to be Power source, the lifting speed that is lowered back to of main shaft is 65-85MM/S, completes the automatic press process of embryo material;
(6) the 3rd manipulators draw the collet and bottom plate completed, and mobile collet, which is put, is transported to bleeding point to conveyer belt, will be described Bottom plate layering is stacked to the bottom plate, and the bottom plate collects special plane and completes sorting bottom plate and collet.
CN201710283457.1A 2017-04-26 2017-04-26 A kind of electric cooker collet automatic production line Pending CN107186114A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710283457.1A CN107186114A (en) 2017-04-26 2017-04-26 A kind of electric cooker collet automatic production line

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Application Number Priority Date Filing Date Title
CN201710283457.1A CN107186114A (en) 2017-04-26 2017-04-26 A kind of electric cooker collet automatic production line

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CN107186114A true CN107186114A (en) 2017-09-22

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107497931A (en) * 2017-09-29 2017-12-22 河南伟锦新能源科技有限公司 A kind of aluminium sheet smallpox punching is molded automatic production line
CN107755565A (en) * 2017-11-21 2018-03-06 广州启盈机电设备有限公司 One kind automation electric cooker production line and its technique
CN108067537A (en) * 2017-12-29 2018-05-25 玖玖智能(深圳)有限公司 A kind of bead cutter
CN109773636A (en) * 2019-03-07 2019-05-21 佛山市艾乐博机器人科技有限公司 Compound pot egative film automatic forming line
CN110687880A (en) * 2019-10-17 2020-01-14 邢台戈兰厨具有限公司 Control method and processing system of spinning pot
CN113843348A (en) * 2021-09-28 2021-12-28 太原理工大学 Anchor net is strutted and is equipped and supporting blanking mechanism with unmanned preparation of tray

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CN205650731U (en) * 2016-04-14 2016-10-19 湛江喜红集团有限公司 Automatic unloading punching production line that goes up of rice cooker inner shell
CN205733837U (en) * 2016-06-22 2016-11-30 佛山市顺德区凯硕精密模具自动化科技有限公司 Electric cooker stamping piling intelligent robot production line
CN205851721U (en) * 2016-04-06 2017-01-04 广东美满集团珠海美满电器有限公司 Middle level automatic assembly line
CN206028429U (en) * 2016-08-25 2017-03-22 佛山市佛沃机器人科技有限公司 Rice cooker heat -preserving cover plate punching press automatic production line

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Publication number Priority date Publication date Assignee Title
CN105397413A (en) * 2015-11-30 2016-03-16 惠州学院 Production process of electric rice cooker
CN205851721U (en) * 2016-04-06 2017-01-04 广东美满集团珠海美满电器有限公司 Middle level automatic assembly line
CN205650731U (en) * 2016-04-14 2016-10-19 湛江喜红集团有限公司 Automatic unloading punching production line that goes up of rice cooker inner shell
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107497931A (en) * 2017-09-29 2017-12-22 河南伟锦新能源科技有限公司 A kind of aluminium sheet smallpox punching is molded automatic production line
CN107755565A (en) * 2017-11-21 2018-03-06 广州启盈机电设备有限公司 One kind automation electric cooker production line and its technique
CN108067537A (en) * 2017-12-29 2018-05-25 玖玖智能(深圳)有限公司 A kind of bead cutter
CN109773636A (en) * 2019-03-07 2019-05-21 佛山市艾乐博机器人科技有限公司 Compound pot egative film automatic forming line
CN110687880A (en) * 2019-10-17 2020-01-14 邢台戈兰厨具有限公司 Control method and processing system of spinning pot
CN113843348A (en) * 2021-09-28 2021-12-28 太原理工大学 Anchor net is strutted and is equipped and supporting blanking mechanism with unmanned preparation of tray

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Application publication date: 20170922

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