CN107138641A - A kind of electric cooker middle level automatic production line - Google Patents
A kind of electric cooker middle level automatic production line Download PDFInfo
- Publication number
- CN107138641A CN107138641A CN201710282948.4A CN201710282948A CN107138641A CN 107138641 A CN107138641 A CN 107138641A CN 201710282948 A CN201710282948 A CN 201710282948A CN 107138641 A CN107138641 A CN 107138641A
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- Prior art keywords
- automatic
- manipulator
- binder
- electric cooker
- conveyer belt
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
The present invention relates to automatic production line, and in particular to a kind of electric cooker middle level automatic production line, the automatic assembly line includes:A pair of binders carry out the Automatic-drawing workshop section of stretched operation；And an automatic press workshop section, the conveyer belt of a displacement binder, the discharge end of the conveyer belt connects the automatic press workshop section, and the week side of boss of the conveyer belt sets the Automatic-drawing workshop section；One control device, whole process by automatic charging, transmission, stretching, punching press, stacking automation mechanized operation, connected applications are among the production line of electric cooker middle level, production efficiency is improved, cost is reduced, reduces artificial participate in, and can be according to the different supporting setting production lines of production requirement, flexibility is high.
Description
Technical field
The present invention relates to automatic production line, and in particular to a kind of electric cooker middle level automatic production line.
Background technology
In the prior art, the inner bag production line of electric cooker be all by the way of artificial feeding, feeding, blowing, it is necessary to
Substantial amounts of workman carries out production inner bag, so that cause the automaticity of whole production line low, overall low production efficiency, and in life
Easily there is the peril of worker injuries during production.
The content of the invention
In order to effectively solve the above problems, the present invention provides a kind of electric cooker middle level automatic production line.
The concrete technical scheme of the present invention is as follows：A kind of electric cooker middle level automatic production line, the automatic assembly line bag
Include:
A pair of binders carry out the Automatic-drawing workshop section of stretched operation；
And an automatic press workshop section, the Automatic-drawing workshop section connects the automatic press workshop section；
The conveyer belt of one displacement binder, the discharge end of the conveyer belt connects the automatic press workshop section, described defeated
Send the week side of boss of band that the Automatic-drawing workshop section is set；
One control device, the control device is used for the operation for controlling the automatic production line.
Further, the automatic assembly line includes several manipulators, and the manipulator all configurating PVC rubber vacuums are inhaled
Disk, and co-operating；
The manipulator connects the Automatic-drawing workshop section and automatic press workshop section.
Further, the Automatic-drawing workshop section include an automatic charging machine, it is automatic oiling machine, the first manipulator, automatic
Stretching-machine, automatic kickoff mechanism, the conveyer belt the week side of boss linear rows cloth set gradually the automatic charging machine, automatic oiling machine, from
Dynamic stretching-machine and automatic kickoff mechanism；
The first manipulator adjustment station and mobile binder.
Further, the automatic press workshop section includes the second manipulator, the first buffer table, the 3rd manipulator, electric cooker
Stay-warm case trimming punch press and it is automatically separated rim charge machine；
The second manipulator, the first buffer table, the 3rd manipulator, electric cooker stay-warm case trimming are set gradually on the conveyer belt
Punch press and it is automatically separated rim charge machine.
Further, the automatic press workshop section also includes the 4th manipulator, the second buffer table, the 5th manipulator, electric meal
Pot stay-warm case flange punch press, the 6th manipulator, the 3rd buffer table, the 7th manipulator, electric cooker stay-warm case rush bottom outlet punch press, the 7th
Manipulator, frequency conversion conveyer belt cushioned conveyer belt, joint Manipulator；
The 4th manipulator, the second buffer table, the 5th manipulator, electric cooker stay-warm case flange are set gradually on the conveyer belt
Punch press, the 6th manipulator, the 3rd buffer table, the 7th manipulator, electric cooker stay-warm case rush bottom outlet punch press, the 7th manipulator, frequency conversion
Conveyer belt cushioned conveyer belt, joint Manipulator.
Further, the automatic charging machine, automatic oiling machine, automatic stretching-machine, automatic kickoff mechanism are successively set on institute
State on conveyer belt side.
Further, the electric cooker stay-warm case flange punch press connects the 3rd buffer table, and passes through the 6th machine
Tool hand pressure material to electric cooker stay-warm case rushes bottom outlet punch press.
Further, the manipulator includes but is not limited to 3DOF, 5DOF, 6DOF manipulator.
Further, the automatic stretching-machine is 120T Rapid stretching hydraulic presses；
Electric cooker stay-warm case trimming punch press is 120T rapid shaping hydraulic presses；
Electric cooker stay-warm case rushes bottom outlet punch press for 80T punch presses.
A kind of electric cooker middle level full-automatic production method, the automatic production method is used to coordinate a kind of production electricity
Pot for cooking rice middle level automatic production line, the automatic production method includes：
(1) automatic charging machine moves and adjusts binder, positioning binder position；
(2) automatic oiling machine carries out operation of putting the oil to binder, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30mm,
It is driven with TBI ball screws, binder surface is through operation of putting the oil, and pasta thickness is 2-5mm；
(3) first manipulators capture binder, and mobile binder is put into automatic stretching-machine, 120T Rapid stretching hydraulic presses pair
Binder carries out stretched operation, and then automatic kickoff mechanism releases binder, and binder enters automatic press workshop section, and stretching hydraulic press uses 5-
15MPA fluid pressure is power source, and the lifting speed that is lowered back to of main shaft is 60-75mm/S；
Binder is moved to the first buffer table, the 3rd manipulator crawl binder by (4) second manipulators, and binder is delivered to
Electric cooker stay-warm case trimming punch press, carries out binder punching operation；
The a width of 100-1500mm of band of first buffer table, speed is 30-60M/min；
The aditus laryngis depth of electric cooker stay-warm case trimming punch press is 100-170mm, and slider stroke is 50-85mm；
Binder enters the rim charge machine that is automatically separated, and carries out the lock out operation of rim charge, and the 4th manipulator crawl binder is simultaneously moved to
Second buffer table；
The a width of 90-1200mm of band of second buffer table, speed is 35-60M/min；
5th manipulator captures binder and is moved to electric cooker stay-warm case flange punch press, carries out the flange operation of binder, and
The binder for completing operation is put into the 3rd buffer table；
Electric cooker stay-warm case flange punch press aditus laryngis depth is 90-150mm, and slider stroke is 60-85mm；
The a width of 90-1200mm of band of 3rd buffer table, speed is 35-60m/min；
7th manipulator grabbing workpiece is simultaneously moved to cushioned conveyer belt, carries out frequency conversion conveying, workpiece is delivered into joint machine
Tool hand carries out stacking；
The belt speed of cushioned conveyer belt is 30-50m/min.
Usefulness of the present invention：Using a kind of electric cooker middle level automatic production line, whole process is incited somebody to action on automatic
Among material, transmission, stretching, punching press, the automation mechanized operation of stacking, connected applications to electric cooker middle level production line, production effect is improved
Rate, reduction cost, the artificial participation of reduction, are solved in existing electric cooker production process, Traditional Man transfer mode well
Because artificial participation is too high, caused by automaticity is low production cost height, inefficiency, personnel labor intensity it is excessive,
Industrial accident takes place frequently and the low technical problem of product qualification rate, and can be produced according to different supporting set of production requirement
Line, flexibility is high.
Brief description of the drawings
Fig. 1 is a kind of flow sheet of electric cooker middle level automatic production line described in first embodiment of the invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is explained in further detail.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and
It is not used in the restriction present invention.
On the contrary, the present invention covers any replacement done in the spirit and scope of the present invention being defined by the claims, repaiied
Change, equivalent method and scheme.Further, in order that the public has a better understanding to the present invention, below to the thin of the present invention
It is detailed to describe some specific detail sections in section description.Part without these details for a person skilled in the art
Description can also understand the present invention completely.
As shown in figure 1, described in the first embodiment of the present invention a kind of electric cooker middle level automatic production line production stream
Cheng Tu, this embodiment offers a kind of electric cooker middle level automatic production line, the automatic production line includes an Automatic-drawing
Workshop section, an automatic press workshop section, the Automatic-drawing workshop section and the automatic press workshop section are stretched to binder, rushed respectively
Press, and binder is automatically moved on the station of corresponding process on a production line.
The Automatic-drawing workshop section include an automatic charging machine, automatic oiling machine, the first manipulator, automatic stretching-machine, from
Dynamic kickoff mechanism, conveyer belt, above-mentioned machine are set gradually on a production line, and the automatic charging machine is by binder adjustment position and movement
Into the automatic oiling machine, operation of putting the oil is carried out；
After aforesaid operations, first manipulator captures binder, and binder movement is put into the automatic stretching-machine,
Adjustment position, determines station, carries out stretched operation；
After aforesaid operations, the automatic kickoff mechanism releases binder, and binder is sent on the conveyer belt, by binder
It is delivered to the automatic press workshop section；
The automatic press workshop section includes the second manipulator, the first buffer table, the 3rd manipulator, electric cooker stay-warm case trimming
Punch press and it is automatically separated rim charge machine, the 4th manipulator, the second buffer table, the 5th manipulator, electric cooker stay-warm case flange punch press,
Six manipulators, the 3rd buffer table, the 7th manipulator, electric cooker stay-warm case rush bottom outlet punch press, the 7th manipulator, frequency conversion conveyer belt and delayed
Rush conveyer belt, joint Manipulator.
The binder crawl handled by the Automatic-drawing workshop section is moved to the first buffer table, institute by second manipulator
State the 3rd manipulator and capture the binder, and binder is delivered to electric cooker stay-warm case trimming punch press, carry out binder punching operation；
After above-mentioned punching operation, binder enters the rim charge machine that is automatically separated, and carries out the separation of rim charge, is separated by rim charge
After operation, the 4th manipulator crawl binder is simultaneously moved to second buffer table, and the 5th manipulator crawl binder is simultaneously
The electric cooker stay-warm case flange punch press is moved to, bottom outlet operation is rushed in progress, and the 7th manipulator crawl binder is simultaneously moved to
Cushioned conveyer belt, carries out frequency conversion conveying, binder is delivered into the joint Manipulator stacking.
In above-mentioned operation, described first, second, third and fourth, five, six, seven manipulator configurating PVC rubber vacuum sucker
The transmission that binder carries out inter process is drawn, realizes that a manipulator draws blank, automatic basting, automatic drawing in Automatic-drawing workshop section
Stretch, release the operation such as binder automatically, the binder stretched enters conveyer belt, automatic press section is transported to through conveyer belt；
Punch section draws the synchronous reciprocating that binder carries out inter process using seven manipulators on the long connecting rod moved left and right
It is mobile, because inter process is provided with buffer table, realize that the beans-and bullets shooter between each operation is consistent, mobile accuracy is high, reciprocating frequence faster, is imitated
Rate is higher, and ensures the quality of binder to greatest extent；
Absorption binder is carried out using PVC rubber vacuums sucker on each manipulator, the maintenance cost of equipment is reduced and keeps away
Exempt from the injury to product, effective extension device service life during binder is drawn；
Joint Manipulator combination frequency conversion conveyer belt realizes the layering automatic stacking of finished product binder, it is to avoid traditional processing technology
Collision injury between middle binder and binder；Frequency conversion conveyer belt ensures that binder is placed by the spacing fixed point of setting, it is ensured that joint machine
People's stacking effect.
Whole process by automatic charging, transmission, stretching, punching press, stacking automation mechanized operation, connected applications are into electric cooker
Among layer production line, raising production efficiency, reduction cost, reduction are manually participated in, and existing electric cooker is solved well and is produced
During, Traditional Man transfer mode is too high due to artificial participation, production cost height, efficiency caused by automaticity is low
Lowly, personnel labor intensity is excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can be according to difference
The supporting setting production line of production requirement, flexibility is high.
In the second embodiment of the present invention, a kind of electric cooker middle level full-automatic production method, for coordinating described one kind
Electric cooker middle level automatic production line, the automatic production method includes：
(1) automatic charging machine moves and adjusts binder, positioning binder position；
(2) automatic oiling machine carries out operation of putting the oil to binder, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30mm,
It is driven with TBI ball screws, binder surface is through operation of putting the oil, and pasta thickness is 3mm；
(3) first manipulators capture binder, and mobile binder is put into automatic stretching-machine, 120T Rapid stretching hydraulic presses pair
Binder carries out stretched operation, and then automatic kickoff mechanism releases binder, and binder enters automatic press workshop section, and stretching hydraulic press is used
8MPA fluid pressure is power source, and the lifting speed that is lowered back to of main shaft is 65mm/S；
Binder is moved to the first buffer table, the 3rd manipulator crawl binder by (4) second manipulators, and binder is delivered to
Electric cooker stay-warm case trimming punch press, carries out binder punching operation；
The a width of 300mm of band of first buffer table, speed is 45M/min；
The aditus laryngis depth of electric cooker stay-warm case trimming punch press is 50mm, and slider stroke is 55mm；
(5) binder enters the rim charge machine that is automatically separated, and carries out the lock out operation of rim charge, the 4th manipulator crawl binder and movement
To the second buffer table；
The a width of 100mm of band of second buffer table, speed is 400M/min；
(6) the 5th manipulators capture binder and are moved to electric cooker stay-warm case flange punch press, carry out the flange operation of binder,
And the binder for completing operation is put into the 3rd buffer table；
Electric cooker stay-warm case flange punch press aditus laryngis depth is 100mm, and slider stroke is 65mm；
The a width of 150mm of band of 3rd buffer table, speed is 45m/min；
(7) the 7th manipulator grabbing workpieces are simultaneously moved to cushioned conveyer belt, carry out frequency conversion conveying, workpiece is delivered into joint
Manipulator carries out stacking；
The belt speed of cushioned conveyer belt is 45m/min.
Whole process by automatic charging, transmission, stretching, punching press, stacking automation mechanized operation, connected applications are into electric cooker
Among layer production line, raising production efficiency, reduction cost, reduction are manually participated in, and existing electric cooker is solved well and is produced
During, Traditional Man transfer mode is too high due to artificial participation, production cost height, efficiency caused by automaticity is low
Lowly, personnel labor intensity is excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can be according to difference
The supporting setting production line of production requirement, flexibility is high.
For the ordinary skill in the art, according to the teachings of the present invention, do not depart from the present invention principle with
In the case of spirit, changes, modifications, replacement and the modification carried out to embodiment still fall within protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of electric cooker middle level automatic production line, it is characterised in that the automatic assembly line includes:
A pair of binders carry out the Automatic-drawing workshop section of stretched operation；
And an automatic press workshop section, the Automatic-drawing workshop section connects the automatic press workshop section；
The conveyer belt of one displacement binder, the discharge end of the conveyer belt connects the automatic press workshop section, the conveyer belt
The week side of boss the Automatic-drawing workshop section is set；
One control device, the control device is used for the operation for controlling the automatic production line.
2. a kind of electric cooker middle level as claimed in claim 1 automatic production line, it is characterised in that the automatic assembly line includes
Several manipulators, the manipulator all configurating PVC rubber vacuum suckers, and co-operating；
The manipulator connects the Automatic-drawing workshop section and automatic press workshop section.
3. a kind of electric cooker middle level as claimed in claim 1 automatic production line, it is characterised in that the Automatic-drawing workshop section bag
An automatic charging machine, automatic oiling machine, the first manipulator, automatic stretching-machine, automatic kickoff mechanism are included, the conveyer belt week is linear
Arrangement sets gradually the automatic charging machine, automatic oiling machine, automatic stretching-machine and automatic kickoff mechanism；
The first manipulator adjustment station and mobile binder.
4. a kind of electric cooker middle level as claimed in claim 1 automatic production line, it is characterised in that the automatic press workshop section bag
Include the second manipulator, the first buffer table, the 3rd manipulator, electric cooker stay-warm case trimming punch press and be automatically separated rim charge machine；
The second manipulator, the first buffer table, the 3rd manipulator, electric cooker stay-warm case trimming punch press are set gradually on the conveyer belt
And it is automatically separated rim charge machine.
5. a kind of electric cooker middle level as claimed in claim 1 automatic production line, it is characterised in that the automatic press workshop section is also
Including the 4th manipulator, the second buffer table, the 5th manipulator, electric cooker stay-warm case flange punch press, the 6th manipulator, the 3rd buffering
Platform, the 7th manipulator, electric cooker stay-warm case rush bottom outlet punch press, the 7th manipulator, frequency conversion conveyer belt cushioned conveyer belt, joint machinery
Hand；
The 4th manipulator, the second buffer table, the 5th manipulator, the punching of electric cooker stay-warm case flange are set gradually on the conveyer belt
It is defeated that bed, the 6th manipulator, the 3rd buffer table, the 7th manipulator, electric cooker stay-warm case rush bottom outlet punch press, the 7th manipulator, frequency conversion
Send band cushioned conveyer belt, joint Manipulator.
6. a kind of electric cooker middle level automatic production line as claimed in claim 2, it is characterised in that the automatic charging machine, from
Dynamic oiling machine, automatic stretching-machine, automatic kickoff mechanism are successively set on the conveyer belt side.
7. a kind of electric cooker middle level as claimed in claim 5 automatic production line, it is characterised in that the electric cooker stay-warm case is turned over
Side punch press connects the 3rd buffer table, and rushes bottom outlet punch press by the 6th manipulator binder to electric cooker stay-warm case.
8. a kind of electric cooker middle level automatic production line as claimed in claim 1, it is characterised in that the manipulator is included but not
It is limited to 3DOF, 5DOF, 6DOF manipulator.
9. a kind of electric cooker middle level automatic production line as claimed in claim 2, it is characterised in that the automatic stretching-machine is
120T Rapid stretching hydraulic presses；
Electric cooker stay-warm case trimming punch press is 120T rapid shaping hydraulic presses；
Electric cooker stay-warm case rushes bottom outlet punch press for 80T punch presses.
10. a kind of electric cooker middle level full-automatic production method, it is characterised in that the automatic production method, which is used to coordinate, to be produced
A kind of electric cooker middle level automatic production line as described in claim 1-9 is one of any, the automatic production method includes：
(1) automatic charging machine moves and adjusts binder, positioning binder position；
(2) automatic oiling machine carries out operation of putting the oil to binder, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30mm, matched somebody with somebody
TBI ball screws are driven, and binder surface is through operation of putting the oil, and pasta thickness is 2-5mm；
(3) first manipulators capture binder, and mobile binder is put into automatic stretching-machine, and 120T Rapid stretching hydraulic presses are to binder
Stretched operation is carried out, then automatic kickoff mechanism releases binder, binder enters automatic press workshop section, and stretching hydraulic press uses 5-
15MPA fluid pressure is power source, and the lifting speed that is lowered back to of main shaft is 60-75mm/S；
Binder is moved to the first buffer table, the 3rd manipulator crawl binder by (4) second manipulators, and binder is delivered into electric meal
Pot stay-warm case trimming punch press, carries out binder punching operation；
The a width of 100-1500mm of band of first buffer table, speed is 30-60M/min；
The aditus laryngis depth of electric cooker stay-warm case trimming punch press is 100-170mm, and slider stroke is 50-85mm；
(5) binder, which enters, is automatically separated rim charge machine, carries out the lock out operation of rim charge, and the 4th manipulator crawl binder is simultaneously moved to the
Two buffer tables；
The a width of 90-1200mm of band of second buffer table, speed is 35-60M/min；
(6) the 5th manipulators capture binder and are moved to electric cooker stay-warm case flange punch press, carry out the flange operation of binder, and will
The binder for completing operation is put into the 3rd buffer table；
Electric cooker stay-warm case flange punch press aditus laryngis depth is 90-150mm, and slider stroke is 60-85mm；
The a width of 90-1200mm of band of 3rd buffer table, speed is 35-60m/min；
(7) the 7th manipulator grabbing workpieces are simultaneously moved to cushioned conveyer belt, carry out frequency conversion conveying, and workpiece is delivered into joint machinery
Hand carries out stacking；
The belt speed of cushioned conveyer belt is 30-50m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710282948.4A CN107138641A (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker middle level automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710282948.4A CN107138641A (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker middle level automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107138641A true CN107138641A (en) | 2017-09-08 |
Family
ID=59773887
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710282948.4A Pending CN107138641A (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker middle level automatic production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN107138641A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109806992A (en) * | 2019-02-01 | 2019-05-28 | 苏章镇 | One kind become a useful person production line and stretch liquid spray equipment |
| CN110695233A (en) * | 2019-11-26 | 2020-01-17 | 佛山市中机一超机器人科技有限公司 | Middle-layer stamping production line of electric cooker |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109806992A (en) * | 2019-02-01 | 2019-05-28 | 苏章镇 | One kind become a useful person production line and stretch liquid spray equipment |
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| CN110695233B (en) * | 2019-11-26 | 2024-05-28 | 佛山市中机一超机器人科技有限公司 | Middle layer punching production line of electric cooker |
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Application publication date: 20170908 |
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