CN107186113B - A kind of electric cooker conjoined outer shell full-automation production line - Google Patents
A kind of electric cooker conjoined outer shell full-automation production line Download PDFInfo
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- CN107186113B CN107186113B CN201710282375.5A CN201710282375A CN107186113B CN 107186113 B CN107186113 B CN 107186113B CN 201710282375 A CN201710282375 A CN 201710282375A CN 107186113 B CN107186113 B CN 107186113B
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- embryo material
- bottom plate
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 87
- 238000004080 punching Methods 0.000 claims abstract description 98
- 238000002788 crimping Methods 0.000 claims abstract description 46
- 210000001161 mammalian embryo Anatomy 0.000 claims description 83
- 239000000463 material Substances 0.000 claims description 83
- 238000009966 trimming Methods 0.000 claims description 25
- 239000002131 composite material Substances 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 6
- 230000017525 heat dissipation Effects 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 235000015927 pasta Nutrition 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 12
- 230000008569 process Effects 0.000 abstract description 7
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 230000013011 mating Effects 0.000 abstract description 5
- 206010000372 Accident at work Diseases 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 4
- 206010054949 Metaplasia Diseases 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 230000015689 metaplastic ossification Effects 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Baking, Grill, Roasting (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The present invention relates to automatic production lines, and in particular to a kind of electric cooker conjoined outer shell full-automation production line.The full-automation production line includes an Automatic-drawing workshop section；One automatic press workshop section, the Automatic-drawing workshop section connect the automatic press workshop section, all crimping workshop sections, one collects sorting workshop section, cuts crimping workshop section described in the connection of collection sorting workshop section；One control device；Whole process is by automatic charging, transmission, it stretches, punching press, the automatic operation of stacking, in connected applications to electric cooker conjoined outer shell production line, improve production efficiency, reduce cost, reduce artificial participate in, in the existing electric cooker production process of very good solution, traditional artificial transfer mode is excessively high due to artificial participation, high production cost caused by the degree of automation is low, inefficiency, personnel labor intensity is excessive, the technical problems such as industrial accident takes place frequently and product qualification rate is low, and it can be according to the different mating setting production lines of production requirement, flexibility is high.
Description
Technical field
The present invention relates to automatic production lines, and in particular to a kind of electric cooker conjoined outer shell full-automation production line.
Background technique
In the prior art, the conjoined outer shell production line of electric cooker be all by the way of artificial feeding, feeding, blowing,
A large amount of worker is needed to carry out production conjoined outer shell, whole production efficiency low so as to cause the degree of automation of whole production line
It is low, and it is easy to appear the peril of worker injuries in process of production.
Summary of the invention
In order to effectively solve the above problems, the present invention provides a kind of electric cooker conjoined outer shell full-automation production line.
The specific technical solution of the present invention is as follows: a kind of electric cooker conjoined outer shell full-automation production line, described full-automatic
Metaplasia producing line is used to manufacture electric cooker conjoined outer shell, and the full-automation production line includes
A pair of of embryo material carries out the Automatic-drawing workshop section of stretched operation；
A pair of of embryo material carries out the automatic press workshop section of flange punching press, and the Automatic-drawing workshop section connects the automatic stamping
Section, the automatic press workshop section rush side opening composite punching machine, shell side hole flanging punching machine, shell including a shell and rush bottom plate and bottom plate
Heat release hole punching machine, the shell rush side opening composite punching machine, shell side hole flanging punching machine, shell and rush bottom plate and bottom plate heat release hole punching machine
Setting is sequentially connected on the full-automatic production line；
A pair of of embryo material progress trimming crimping cuts crimping workshop section, and the crimping workshop section of cutting connects the automatic press workshop section；
Workshop section is sorted in one collection for collecting stacking electric cooker shell, cuts crimping work described in the connection of collection sorting workshop section
Section；
One control device, the control device are used to control the operation of the full-automatic production line.
Further, the full-automatic production line includes several manipulators, and the manipulator all configurating PVC rubber is true
Suction disk, and co-operating；
The manipulator connects the Automatic-drawing workshop section and automatic press workshop section.
Further, the Automatic-drawing workshop section include an automatic charging machine, it is automatic oiling machine, the first manipulator, automatic
Stretching-machine, automatic kickoff mechanism linearly arrange on full-automatic production line, and set gradually the automatic charging machine, automatic basting
Machine, automatic stretching-machine and automatic kickoff mechanism；
First manipulator adjusts station and mobile embryo material.
Further, the automatic press workshop section further includes the first swing arm manipulator, the second swing arm manipulator, third swing arm
Manipulator, the 4th swing arm manipulator；
The shell rushes side opening composite punching machine and is connect by the first swing arm manipulator with the Automatic-drawing workshop section, institute
It states shell and rushes side opening composite punching machine by the second swing arm manipulator connection shell side hole flanging punching machine, shell side opening turns over
Side punching machine connects the shell by the third swing arm manipulator and rushes bottom plate and bottom plate heat release hole punching machine；
The shell rushes bottom plate and bottom plate heat release hole punching machine by cutting crimping work described in the 4th swing arm manipulator connection
Section.
Further, the crimping workshop section of cutting includes a shell trimming crimping special plane；
The automatic press workshop section connects the shell trimming crimping special plane by the 4th swing arm manipulator.
Further, collection sorting workshop section includes a stacking articulated robot, bottom plate collection special plane, the bottom plate
Special plane is collected to connect with the crimping workshop section of cutting；
The bottom plate collects the lower position that the shell trimming crimping special plane is arranged in special plane；
The stacking articulated robot is collected special plane with the bottom plate and is connect.
Further, the manipulator includes but is not limited to 3DOF, 5DOF, 6DOF manipulator.
Further, the automatic stretching-machine is 80-120T Rapid stretching hydraulic press.
Further, it is 60-100T rapid oil press that shell, which rushes side opening composite punching machine,；Shell side hole flanging punching machine is 80-
100T rapid oil press；Shell rushes bottom plate and bottom plate heat release hole punching machine is 50-100T rapid oil press.
A kind of electric cooker conjoined outer shell full-automation production method, the full-automation production method is for cooperating production institute
A kind of electric cooker conjoined outer shell full-automation production line is stated, the full-automation production method includes:
(1) automatic charging machine is mobile and adjusts embryo material, positions embryo material position；
(2) automatic oiling machine carries out operation of putting the oil to embryo material, and the lifting and driving of automatic oiling machine uses the hard axis rail of 30MM,
It is driven with TBI ball screw, embryo material surface is put the oil operation, and pasta is with a thickness of 2-5mm；
(3) first manipulators grab embryo material, and mobile embryo material is put into automatic stretching-machine, 80-120T Rapid stretching oil pressure
Machine carries out stretched operation to embryo material, and then automatic kickoff mechanism releases embryo material, and embryo material enters automatic press workshop section, stretches hydraulic press and adopts
It is power source with the fluid pressure of 5-15MPA, the lifting speed that is lowered back to of main shaft is 60-75MM/S；
Embryo material is moved to shell and rushes side opening composite punching machine by (4) first swing arm manipulators, carries out rushing side opening operation to embryo material,
It is 200-500 punching beat/min that shell, which rushes side opening composite punching machine punching speed,；
(5) through above-mentioned processing step, embryo material is moved to shell side hole flanging punching machine by the second swing arm manipulator, to embryo material into
The flange of row shell side opening operates, and shell side hole flanging punching machine punching speed is 200-450 punching beat/min；
(6) through above-mentioned processing step, embryo material is moved to shell and rushes bottom plate and the punching of bottom plate heat release hole by third swing arm manipulator
Bed rushes bottom plate to embryo material progress shell and bottom plate heat dissipation hole operation, shell rushes the punching speed of bottom plate and bottom plate heat release hole punching machine
For 300-600 punching beat/min；
(7) it is handled through above-mentioned steps, shell trimming crimping special plane carries out trimming flange crimping operation to embryo material, and embryo material is by drawing
It stretches, punching press, becomes electric cooker shell；
Bottom plate collects special plane, circulating collection electric cooker shell, and is sorted outside stacking electric cooker by stacking articulated robot
Shell automatically completes the manufacture of electric cooker shell.
Usefulness of the present invention: whole process by automatic charging, transmission, stretching, punching press, stacking automatic operation,
In connected applications to electric cooker conjoined outer shell production line, production efficiency is improved, cost is reduced, reduces artificial participation, well
It solves in existing electric cooker production process, for traditional artificial transfer mode since artificial participation is excessively high, the degree of automation is low
Caused by high production cost, inefficiency, personnel labor intensity is excessive, industrial accident takes place frequently and the skills such as product qualification rate is low
Art problem, and can be according to the different mating setting production lines of production requirement, flexibility is high.
Detailed description of the invention
Fig. 1 is the flow sheet of full-automation production line described in first embodiment of the invention；
Fig. 2 is full-automation production line top view described in first embodiment of the invention；
Fig. 3 is the technique block flow diagram of automatic production line of the present invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is explained in further detail.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and
It is not used in the restriction present invention.
On the contrary, the present invention covers any substitution done on the essence and scope of the present invention being defined by the claims, repairs
Change, equivalent method and scheme.Further, in order to make the public have a better understanding the present invention, below to of the invention thin
It is detailed to describe some specific detail sections in section description.Part without these details for a person skilled in the art
The present invention can also be understood completely in description.
As shown in Figure 1, for a kind of life of electric cooker conjoined outer shell full-automation production line described in first embodiment of the invention
Flow chart is produced, this embodiment offers a kind of electric cooker conjoined outer shell full-automation production line, the automatic production line includes
One Automatic-drawing workshop section 1, an automatic press workshop section 2, the Automatic-drawing workshop section 1 is with the automatic press workshop section 2 respectively to embryo
Material stretched, punching press, and embryo material is automatically moved in the production line on the station of corresponding process；
All crimping workshop sections, the crimping workshop section of cutting connect the automatic press workshop section 2；One collects sorting workshop section 4, described
Crimping workshop section is cut described in connecting by collection sorting workshop section 4；One control device, the control device is for controlling the full-automatic metaplasia
The operation of producing line.
As shown in Fig. 2, for full-automation production line top view described in first embodiment of the invention, the Automatic-drawing workshop section
It 1 include an automatic charging machine 101, automatic oiling machine 102, the first manipulator 103, automatic stretching-machine 104, automatic kickoff mechanism, defeated
Band is sent, above-mentioned machine is set gradually in the production line, and embryo material is adjusted position and moved into described by the automatic charging machine 101
Automatic oiling machine 102 carries out operation of putting the oil；
After aforesaid operations, first manipulator 103 grabs embryo material, and embryo material movement is put into the automatic stretching-machine
In 104, position is adjusted, determines station, carries out stretched operation；
After aforesaid operations, the automatic kickoff mechanism releases embryo material, and embryo material is sent on the conveyer belt, by embryo material
It is delivered to the automatic press workshop section 2；
The automatic press workshop section 2 includes that a shell rushes side opening composite punching machine 202, shell side hole flanging punching machine 204, shell
Bottom plate and bottom plate heat release hole punching machine 206 are rushed, the shell rushes side opening composite punching machine 202, apertura lateralis control flange punching machine, shell and rushes bottom
Plate and bottom plate heat release hole punching machine 206 are sequentially connected setting on the full-automatic production line；
The automatic press workshop section 2 further includes the first swing arm manipulator 201, the second swing arm manipulator 203, third swing arm machine
Tool hand 205, the 4th swing arm manipulator 207；The shell rushes side opening composite punching machine 202 and passes through the first swing arm manipulator 201
It is connect with the Automatic-drawing workshop section 1, the shell rushes side opening composite punching machine 202 and connected by the second swing arm manipulator 203
The shell side hole flanging punching machine 204 is connect, shell side hole flanging punching machine 204 connects institute by the third swing arm manipulator 205
It states shell and rushes bottom plate and bottom plate heat release hole punching machine 206；The shell rushes bottom plate and bottom plate heat release hole punching machine 206 by the described 4th
Swing arm manipulator 207 cuts crimping workshop section described in connecting.
The embryo material crawl handled by the Automatic-drawing workshop section 1 is moved to described by the first swing arm manipulator 201
Shell rushes side opening composite punching machine 202, carries out rushing side opening operation to embryo material；
After above-mentioned steps operate, embryo material crawl is moved to the shell side opening by the second swing arm manipulator 203
Flange punching machine 204, the flange for carrying out shell side opening to embryo material operate；
After above-mentioned steps operate, embryo material is moved to shell and rushes bottom plate and bottom plate heat dissipation by third swing arm manipulator 205
Hole punching machine 206 carries out shell to embryo material and rushes bottom plate and bottom plate heat dissipation hole operation；
It being handled through above-mentioned steps, shell trimming crimping special plane 3 carries out trimming flange crimping operation to embryo material, embryo material is stretched,
Punching press becomes the workpiece of just tool electric cooker shape.
The crimping workshop section of cutting includes a shell trimming crimping special plane 3；The automatic press workshop section 2 passes through the described 4th
Swing arm manipulator 207 connects the shell trimming crimping special plane 3.4th swing arm manipulator 207 inhales the workpiece after the completion of punching press
Movement is taken to be directly placed into the shell automatic trimming crimping special plane, when manipulator leaves special plane, start completion trimming crimping is acted,
Complete the operation of the trimming crimping of workpiece.
Collection sorting workshop section 4 includes a stacking articulated robot 402, bottom plate collection special plane 401, and the bottom plate is received
Collection special plane 401 is connect with the crimping workshop section of cutting；The bottom plate is collected special plane 401 and is arranged in the shell trimming crimping special plane 3
Lower position；The stacking articulated robot 402 is collected special plane 401 with the bottom plate and is connect.The stacking articulated robot
The workpiece that trimming crimping is completed is drawn mobile fixed point by 402 to be placed on snap-gauge, often puts completely one layer, articulated robot is inhaled automatically
Backing plate covering is taken on the shell, in case next layer of workpiece is put.The each workpiece of default puts distance, avoids between workpiece
Collision causes quality bad.Collection sorting workshop section 4 can be according to the different mating setting production lines of production requirement, flexibility
It is high.
In above-mentioned operation, first manipulator 103 and swing arm manipulator configurating PVC rubber vacuum sucker are drawn
Embryo material carries out the transmission between process, Automatic-drawing workshop section 1 realize manipulator draw blank, automatic basting, Automatic-drawing,
Automatic to release the operation such as embryo material, the embryo material stretched enters conveyer belt, is transported to automatic press section through conveyer belt.
Workpiece is drawn using the first swing arm manipulator 201 in automatic press workshop section 2 directly to put into conjoined outer shell side opening
Stamping die, manipulator leave punching machine start completion punching press movement.The second swing arm manipulator 203 is by the work after the completion of punching press
Part draws movement and is directly placed into conjoined outer shell side opening flanging die, and manipulator leaves punching machine start completion punching press movement.Described
Workpiece absorption movement after the completion of punching press is directly placed into conjoined outer shell and rushes bottom plate and bottom plate radiation hole mould by three swing arm manipulators 205
In tool, manipulator leaves punching machine start completion punching press movement.The 4th swing arm manipulator 207 inhales the workpiece after the completion of punching press
It takes movement to be directly placed into the shell trimming crimping special plane 3 to carry out cutting flange crimping operation, manipulator leaves special plane start completion trimming
Crimping movement, bottom plate collect the bottom plate that special plane 401 completes punching press and collect sorting.
Absorption embryo material is carried out using PVC rubber vacuum sucker on each manipulator, reduce the maintenance cost of equipment and is kept away
Exempt from injury during drawing embryo material to product, effectively extension service life of equipment；
Stacking articulated robot combination frequency conversion conveyer belt realizes the layering automatic stacking of finished product embryo material, avoids traditional mode of production
Collision damage in technique between embryo material and embryo material；Completely one layer is often put, articulated robot automatic sucking backing plate covers on the shell,
In case next layer of workpiece is put.
Whole process by automatic charging, transmission, stretching, punching press, stacking automatic operation, connected applications to electric cooker connect
In body case production line, improve production efficiency, reduce cost, reduce it is artificial participate in, the existing electric cooker of very good solution
In production process, traditional artificial transfer mode since artificial participation is excessively high, high production cost caused by the degree of automation is low,
The technical problems such as inefficiency, personnel labor intensity are excessive, industrial accident takes place frequently and product qualification rate is low, and can basis
The mating setting production line of different production requirements, flexibility are high.
As shown in figure 3, for the technique block flow diagram of an automatic production line of the invention, it is real of the invention second
It applies in example, a kind of electric cooker conjoined outer shell full-automatic production method, for cooperating a kind of electric cooker conjoined outer shell full-automatic
Metaplasia producing line, the automatic production method include:
(1) automatic charging machine 101 is mobile and adjusts embryo material, positions embryo material position；
(2) automatic oiling machine 102 carries out operation of putting the oil to embryo material, and the lifting and driving of automatic oiling machine 102 is hard using 30MM
Axis rail is driven with TBI ball screw, and embryo material surface is put the oil operation, and pasta is with a thickness of 3mm；
(3) first manipulators 103 grab embryo material, and mobile embryo material is put into automatic stretching-machine 104, and 80-120T is quickly drawn
It stretches hydraulic press and stretched operation is carried out to embryo material, then automatic kickoff mechanism releases embryo material, and embryo material enters automatic press workshop section 2, stretches
Hydraulic press uses the fluid pressure of 10MPA for power source, and the lifting speed that is lowered back to of main shaft is 65MM/S；
Embryo material is moved to shell and rushes side opening composite punching machine 202 by (4) first swing arm manipulators 201, carries out rushing side to embryo material
Hole operation, it is 300 punchings beat/min that shell, which rushes 202 punching speed of side opening composite punching machine,
(5) through above-mentioned processing step, embryo material is moved to shell side hole flanging punching machine 204 by the second swing arm manipulator 203, right
Embryo material carries out the flange operation of shell side opening, and 204 punching speed of shell side hole flanging punching machine is 350 punchings beat/min；
(6) through above-mentioned processing step, embryo material is moved to shell and rushes bottom plate and bottom plate heat release hole by third swing arm manipulator 205
Punching machine 206, carries out shell to embryo material and rushes bottom plate and bottom plate radiating hole operation, and shell rushes bottom plate and bottom plate heat release hole punching machine 206
Punching speed is 355 punchings beat/min；
(7) it is handled through above-mentioned steps, shell trimming crimping special plane 3 carries out trimming flange crimping operation to embryo material, and embryo material is by drawing
It stretches, punching press, becomes electric cooker shell；
(8) bottom plate collects special plane 401, circulating collection electric cooker shell, and sorts stacking by stacking articulated robot 402
Electric cooker shell automatically completes the manufacture of electric cooker shell.
Whole process by automatic charging, transmission, stretching, punching press, stacking automatic operation, connected applications to electric cooker connect
In body case production line, improve production efficiency, reduce cost, reduce it is artificial participate in, the existing electric cooker of very good solution
In production process, traditional artificial transfer mode since artificial participation is excessively high, high production cost caused by the degree of automation is low,
The technical problems such as inefficiency, personnel labor intensity are excessive, industrial accident takes place frequently and product qualification rate is low, and can basis
The mating setting production line of different production requirements, flexibility are high.
For the ordinary skill in the art, introduction according to the present invention, do not depart from the principle of the present invention with
In the case where spirit, changes, modifications that embodiment is carried out, replacement and variant still fall within protection scope of the present invention it
It is interior.
Claims (10)
1. a kind of electric cooker conjoined outer shell full-automation production line, which is characterized in that the full-automation production line is for producing
Electric cooker conjoined outer shell is made, the full-automation production line includes:
A pair of of embryo material carries out the Automatic-drawing workshop section of stretched operation；
A pair of of embryo material carries out the automatic press workshop section of flange punching press, and the Automatic-drawing workshop section connects the automatic press workshop section,
The automatic press workshop section includes that a shell rushes side opening composite punching machine, shell side hole flanging punching machine, shell and rushes bottom plate and bottom plate and dissipates
Hot hole punching machine is sequentially connected setting on the full-automatic production line；
A pair of of embryo material progress trimming crimping cuts crimping workshop section, and the crimping workshop section of cutting connects the automatic press workshop section；
Workshop section is sorted in one collection for collecting stacking electric cooker shell, cuts crimping workshop section described in the connection of collection sorting workshop section；
One control device, the control device are used to control the operation of the full-automatic production line.
2. a kind of electric cooker conjoined outer shell full-automation production line as described in claim 1, which is characterized in that the full-automation
Production line includes several manipulators, the manipulator all configurating PVC rubber vacuum suckers, and co-operating；
The manipulator connects the Automatic-drawing workshop section and automatic press workshop section.
3. a kind of electric cooker conjoined outer shell full-automation production line as claimed in claim 2, which is characterized in that the Automatic-drawing
Workshop section includes an automatic charging machine, automatic oiling machine, the first manipulator, automatic stretching-machine, automatic kickoff mechanism, full-automation production
It linearly arranges on line, and sets gradually the automatic charging machine, automatic oiling machine, automatic stretching-machine and automatic kickoff mechanism；
First manipulator adjusts station and mobile embryo material.
4. a kind of electric cooker conjoined outer shell full-automation production line as claimed in claim 3, which is characterized in that the automatic press
Workshop section further includes the first swing arm manipulator, the second swing arm manipulator, third swing arm manipulator, the 4th swing arm manipulator；
The shell rushes side opening composite punching machine and is connect by the first swing arm manipulator with the Automatic-drawing workshop section, described outer
Shell rushes side opening composite punching machine and connects the shell side hole flanging punching machine, the punching of shell side hole flanging by the second swing arm manipulator
Bed connects the shell by the third swing arm manipulator and rushes bottom plate and bottom plate heat release hole punching machine；
The shell rushes bottom plate and bottom plate heat release hole punching machine by cutting crimping workshop section described in the 4th swing arm manipulator connection.
5. a kind of electric cooker conjoined outer shell full-automation production line as claimed in claim 4, which is characterized in that described to cut crimping work
Section includes a shell trimming crimping special plane；
The automatic press workshop section connects the shell trimming crimping special plane by the 4th swing arm manipulator.
6. a kind of electric cooker conjoined outer shell full-automation production line as claimed in claim 5, which is characterized in that the collection sorting
Workshop section includes a stacking articulated robot, bottom plate collection special plane, and the bottom plate is collected special plane and connect with the crimping workshop section of cutting；
The bottom plate collects the lower position that the shell trimming crimping special plane is arranged in special plane；
The stacking articulated robot is collected special plane with the bottom plate and is connect.
7. a kind of electric cooker conjoined outer shell full-automation production line as claimed in claim 6, which is characterized in that the machinery handbag
Include but be not limited to 3DOF, 5DOF, 6DOF manipulator.
8. a kind of electric cooker conjoined outer shell full-automation production line as claimed in claim 7, which is characterized in that the Automatic-drawing
Machine is 80-120T Rapid stretching hydraulic press.
9. a kind of electric cooker conjoined outer shell full-automation production line as claimed in claim 8, which is characterized in that it is multiple that shell rushes side opening
Syzygies bed is 60-100T rapid oil press；Shell side hole flanging punching machine is 80-100T rapid oil press；Shell rushes bottom plate and bottom
Plate heat release hole punching machine is 50-100T rapid oil press.
10. a kind of electric cooker conjoined outer shell full-automation production method, which is characterized in that the full-automation production method is used for
Cooperation produces a kind of electric cooker conjoined outer shell full-automation production line as claimed in claim 9, the full-automation production method
Include:
(1) automatic charging machine is mobile and adjusts embryo material, positions embryo material position；
(2) automatic oiling machine carries out operation of putting the oil to embryo material, and the lifting and driving of automatic oiling machine uses the hard axis rail of 30MM, matches
TBI ball screw is driven, and embryo material surface is put the oil operation, and pasta is with a thickness of 2-5mm；
(3) first manipulators grab embryo material, and mobile embryo material is put into automatic stretching-machine, 80-120T Rapid stretching hydraulic press pair
Embryo material carries out stretched operation, and then automatic kickoff mechanism releases embryo material, and embryo material enters automatic press workshop section, stretches hydraulic press and uses 5-
The fluid pressure of 15MPA is power source, and the lifting speed that is lowered back to of main shaft is 60-75MM/S；
Embryo material is moved to shell and rushes side opening composite punching machine by (4) first swing arm manipulators, carries out rushing side opening operation, shell to embryo material
Rushing side opening composite punching machine punching speed is 200-500 punching beat/min；
(5) through above-mentioned processing step, embryo material is moved to shell side hole flanging punching machine by the second swing arm manipulator, is carried out to embryo material outer
The flange in shell-side hole operates, and shell side hole flanging punching machine punching speed is 200-450 punching beat/min；
(6) through above-mentioned processing step, embryo material is moved to shell and rushes bottom plate and bottom plate heat release hole punching machine by third swing arm manipulator, right
Embryo material carries out shell and rushes bottom plate and bottom plate heat dissipation hole operation, and it is 300- that shell, which rushes bottom plate and the punching speed of bottom plate heat release hole punching machine,
600 punchings beat/min；
(7) it is handled through above-mentioned steps, shell trimming crimping special plane carries out trimming flange crimping operation to embryo material, and embryo material is stretched, rushes
Pressure, becomes electric cooker shell；
(8) bottom plate collects special plane, circulating collection electric cooker shell, and is sorted outside stacking electric cooker by stacking articulated robot
Shell automatically completes the manufacture of electric cooker shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710282375.5A CN107186113B (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker conjoined outer shell full-automation production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710282375.5A CN107186113B (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker conjoined outer shell full-automation production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107186113A CN107186113A (en) | 2017-09-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108080497B (en) * | 2017-10-19 | 2019-05-28 | 杭州利富豪机电设备有限公司 | Inner pot cover makes production line and production method |
| CN107755565A (en) * | 2017-11-21 | 2018-03-06 | 广州启盈机电设备有限公司 | One kind automation electric cooker production line and its technique |
| CN108817212A (en) * | 2018-08-16 | 2018-11-16 | 中山市金中电热科技有限公司 | Electric pressure cooking saucepan stainless steel inner container stretches automatic production line |
| CN109201876B (en) * | 2018-08-22 | 2020-01-31 | 舟山市普陀琪翔机械制造有限公司 | multifunctional miscellaneous cover combined machine |
| CN109773636A (en) * | 2019-03-07 | 2019-05-21 | 佛山市艾乐博机器人科技有限公司 | Compound pot egative film automatic forming line |
| CN110687880B (en) * | 2019-10-17 | 2020-11-13 | 邢台戈兰厨具有限公司 | Control method and processing system of spinning pot |
| CN112371801B (en) * | 2020-10-14 | 2022-07-26 | 江门市恒正自动化设备科技有限公司 | Automatic production line for processing edge of pot body |
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Denomination of invention: A fully automated production line for the integrated shell of an electric rice cooker Effective date of registration: 20231213 Granted publication date: 20190409 Pledgee: Guangdong Lianjiang Rural Commercial Bank Co.,Ltd. Jishui Branch Pledgor: GUANGDONG HUACO ELECTRIC APPLIANCE GROUP Co.,Ltd. Registration number: Y2023980071214 |