CN107186113A - A kind of full-automatic production line of electric cooker conjoined outer shell - Google Patents
A kind of full-automatic production line of electric cooker conjoined outer shell Download PDFInfo
- Publication number
- CN107186113A CN107186113A CN201710282375.5A CN201710282375A CN107186113A CN 107186113 A CN107186113 A CN 107186113A CN 201710282375 A CN201710282375 A CN 201710282375A CN 107186113 A CN107186113 A CN 107186113A
- Authority
- CN
- China
- Prior art keywords
- automatic
- shell
- workshop section
- bottom plate
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 87
- 238000004080 punching Methods 0.000 claims abstract description 59
- 238000002788 crimping Methods 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 210000001161 mammalian embryo Anatomy 0.000 claims description 83
- 239000000463 material Substances 0.000 claims description 83
- 238000009966 trimming Methods 0.000 claims description 25
- 239000002131 composite material Substances 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 11
- 230000007246 mechanism Effects 0.000 claims description 9
- 206010054949 Metaplasia Diseases 0.000 claims description 4
- 230000015689 metaplastic ossification Effects 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 235000015927 pasta Nutrition 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 7
- 206010000372 Accident at work Diseases 0.000 abstract description 4
- 238000012797 qualification Methods 0.000 abstract description 4
- 238000012546 transfer Methods 0.000 abstract description 4
- 230000009471 action Effects 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 230000006378 damage Effects 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D51/00—Making hollow objects
- B21D51/16—Making hollow objects characterised by the use of the objects
- B21D51/18—Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Baking, Grill, Roasting (AREA)
Abstract
The present invention relates to automatic production line, and in particular to a kind of full-automatic production line of electric cooker conjoined outer shell.The full-automatic production line includes an Automatic-drawing workshop section；One automatic press workshop section, the Automatic-drawing workshop section connects the automatic press workshop section, and all crimping workshop sections, a collection sorting workshop section, the collection is sorted and cuts crimping workshop section described in workshop section's connection；One control device；Whole process is by automatic charging, transmission, stretching, punching press, the automation mechanized operation of stacking, connected applications are among electric cooker conjoined outer shell production line, improve production efficiency, reduce cost, reduce artificial participate in, solve well in existing electric cooker production process, Traditional Man transfer mode is too high due to artificial participation, production cost is high caused by automaticity is low, inefficiency, personnel labor intensity is excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can be according to the different supporting setting production lines of production requirement, flexibility is high.
Description
Technical field
The present invention relates to automatic production line, and in particular to a kind of full-automatic production line of electric cooker conjoined outer shell.
Background technology
In the prior art, the conjoined outer shell production line of electric cooker be all by the way of artificial feeding, feeding, blowing,
Substantial amounts of workman is needed to carry out production conjoined outer shell, so that cause the automaticity of whole production line low, overall production efficiency
It is low, and easily occur the peril of worker injuries in process of production.
The content of the invention
In order to effectively solve the above problems, the present invention provides a kind of electric cooker conjoined outer shell full-automatic production line.
The concrete technical scheme of the present invention is as follows：A kind of full-automatic production line of electric cooker conjoined outer shell, it is described full-automatic
Metaplasia producing line is used to manufacture electric cooker conjoined outer shell, and the full-automatic production line includes
A pair of embryo materials carry out the Automatic-drawing workshop section of stretched operation；
A pair of embryo materials carry out the automatic press workshop section of flange punching press, and the Automatic-drawing workshop section connects the automatic stamping
Section, the automatic press workshop section rushes side opening composite punching machine, shell side hole flanging punch press, shell including a shell and rushes bottom plate and bottom plate
Heat emission hole punch press, the shell rushes side opening composite punching machine, shell observing and controlling flange punch press, shell and rushes bottom plate and bottom plate heat emission hole punch press
Setting is sequentially connected on the full-automatic production line；
What a pair of embryo materials carried out trimming crimping cuts crimping workshop section, and the crimping workshop section of cutting connects the automatic press workshop section；
One collects the collection sorting workshop section of stacking electric cooker shell, and the collection is sorted and cuts crimping work described in workshop section's connection
Section；
One control device, the control device is used for the operation for controlling the full-automatic production line.
Further, the full-automatic production line includes several manipulators, and the manipulator all configurating PVC rubber is true
Suction disk, and co-operating；
The manipulator connects the Automatic-drawing workshop section and automatic press workshop section.
Further, the Automatic-drawing workshop section include an automatic charging machine, it is automatic oiling machine, the first manipulator, automatic
Linearly arranged on stretching-machine, automatic kickoff mechanism, the automatic production line, and set gradually the automatic charging machine, smear automatically
Oil machine, automatic stretching-machine and automatic kickoff mechanism；
The first manipulator adjustment station and mobile embryo material.
Further, the automatic press workshop section also includes the first swing arm manipulator, the second swing arm manipulator, the 3rd swing arm
Manipulator, the 4th swing arm manipulator；
The shell rushes side opening composite punching machine and is connected by the first swing arm manipulator with the Automatic-drawing workshop section, institute
State shell and rush side opening composite punching machine by the second swing arm manipulator connection shell side hole flanging punch press, shell side opening is turned over
Side punch press connects the shell by the 3rd swing arm manipulator and rushes bottom plate and bottom plate heat emission hole punch press；
The shell rushes bottom plate and bottom plate heat emission hole punch press by cutting crimping work described in the 4th swing arm manipulator connection
Sequence.
Further, the crimping procedures of cutting include a shell trimming crimping special plane；
The automatic press workshop section connects the shell trimming crimping special plane by the 4th swing arm manipulator.
Further, the sorting workshop section of collecting includes a stacking articulated robot, bottom plate collection special plane, the bottom plate
Special plane is collected to be connected with the crimping procedures of cutting；
The bottom plate collects the lower position that special plane is arranged on the shell trimming crimping special plane；
The stacking articulated robot is collected special plane with the bottom plate and is connected.
Further, the manipulator includes but is not limited to 3DOF, 5DOF, 6DOF manipulator.
Further, the automatic stretching-machine is 80-120T Rapid stretching hydraulic presses.
Further, shell rushes side opening composite punching machine for 60-100T rapid oil press；Shell side hole flanging punch press be for
80-100T rapid oil press；Shell rushes bottom plate and bottom plate heat emission hole punch press is 50-100T rapid oil press.
A kind of electric cooker conjoined outer shell automatic production line, the full-automatic production method is used to coordinate production described one
The full-automatic production line of electric cooker conjoined outer shell is planted, the full-automatic production method includes：
(1) automatic charging machine moves and adjusts embryo material, positioning embryo material position；
(2) automatic oiling machine carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30MM,
It is driven with TBI ball screws, embryo material surface is through operation of putting the oil, and pasta thickness is 2-5mm；
(3) first manipulators capture embryo material, and mobile embryo material is put into automatic stretching-machine, 80-120T Rapid stretching oil pressure
Machine carries out stretched operation to embryo material, and then automatic kickoff mechanism releases embryo material, and embryo material enters automatic press workshop section, and stretching hydraulic press is adopted
It is power source with 5-15MPA fluid pressure, the lifting speed that is lowered back to of main shaft is 60-75MM/S；
Embryo material is moved to shell and rushes side opening composite punching machine by (4) first swing arm manipulators, and embryo material is carried out to rush side opening operation,
It is 200-500 punchings beat/min that shell, which rushes side opening composite punching machine punching speed,；
(5) through above-mentioned process step, embryo material is moved to shell side hole flanging punch press by the second swing arm manipulator, and embryo material is entered
The flange operation of row shell side opening, shell side hole flanging punch press punching speed is 200-450 punchings beat/min；
(6) through above-mentioned process step, embryo material is moved to shell and rushes bottom plate and the punching of bottom plate heat emission hole by the 3rd swing arm manipulator
Bed, shell is carried out to embryo material and rushes bottom plate and bottom plate radiating hole operation, shell rushes the punching speed of bottom plate and bottom plate heat emission hole punch press
For 300-600 punchings beat/min；
(7) handled through above-mentioned steps, shell trimming crimping special plane carries out trimming flange crimping operation to embryo material, and embryo material is by drawing
Stretch, punching press, as electric cooker shell；
Bottom plate collects special plane, circulating collection electric cooker shell, and is sorted by stacking articulated robot outside stacking electric cooker
Shell, automatically completes the manufacture of electric cooker shell.
Usefulness of the present invention：Whole process by automatic charging, transmission, stretching, punching press, stacking automation mechanized operation,
Connected applications among electric cooker conjoined outer shell production line, improve production efficiency, reduce cost, reduce it is artificial participate in, well
Solve in existing electric cooker production process, Traditional Man transfer mode is too high due to artificial participation, and automaticity is low
Caused by production cost height, inefficiency, personnel labor intensity be excessive, industrial accident takes place frequently and the low skill of product qualification rate
Art problem, and can be according to the different supporting setting production lines of production requirement, flexibility is high.
Brief description of the drawings
Fig. 1 is the flow sheet of full-automatic production line described in first embodiment of the invention；
Fig. 2 is full-automatic production line top view described in first embodiment of the invention；
Fig. 3 is the technique block flow diagram of automatic production line of the present invention.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is explained in further detail.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and
It is not used in the restriction present invention.
On the contrary, the present invention covers any replacement done in the spirit and scope of the present invention being defined by the claims, repaiied
Change, equivalent method and scheme.Further, in order that the public has a better understanding to the present invention, below to the thin of the present invention
It is detailed to describe some specific detail sections in section description.Part without these details for a person skilled in the art
Description can also understand the present invention completely.
As shown in figure 1, a kind of life of the full-automatic production line of electric cooker conjoined outer shell described in first embodiment of the invention
Flow chart is produced, this embodiment offers a kind of full-automatic production line of electric cooker conjoined outer shell, the automatic production line includes
One Automatic-drawing workshop section 1, an automatic press workshop section 2, the Automatic-drawing workshop section 1 is with the automatic press workshop section 2 respectively to embryo
Material is stretched, punching press, and embryo material is automatically moved on the station of corresponding process on a production line；
All crimping workshop sections 3, the crimping workshop section 3 of cutting connects the automatic press workshop section 2；One collects sorting workshop section 4, institute
State collection sorting workshop section 4 and connect and described cut crimping workshop section 3；One control device, the control device is described full-automatic for controlling
The operation of metaplasia producing line.
As shown in Fig. 2 being full-automatic production line top view, the Automatic-drawing work described in first embodiment of the invention
Section 1 include an automatic charging machine 101, automatic oiling machine 102, the first manipulator 103, automatic stretching-machine 104, automatic kickoff mechanism,
Conveyer belt, above-mentioned machine is set gradually on a production line, and the automatic charging machine 101 is by embryo material adjustment position and moves into institute
Automatic oiling machine 102 is stated, operation of putting the oil is carried out；
After aforesaid operations, first manipulator 103 captures embryo material, and embryo material movement is put into the automatic stretching-machine
In 104, adjustment position determines station, carries out stretched operation；
After aforesaid operations, the automatic kickoff mechanism releases embryo material, and embryo material is sent on the conveyer belt, by embryo material
It is delivered to the automatic press workshop section 2；
The automatic press workshop section 2 rushes side opening composite punching machine 202, shell side hole flanging punch press 204, shell including a shell
Bottom plate and bottom plate heat emission hole punch press 206 are rushed, the shell rushes side opening composite punching machine 202, shell observing and controlling flange punch press, shell and rushes bottom
Plate and bottom plate heat emission hole punch press 206 are sequentially connected setting on the full-automatic production line；
The automatic press workshop section 2 also includes the first swing arm manipulator 201, the second swing arm manipulator 203, the 3rd swing arm machine
Tool hand 205, the 4th swing arm manipulator 207；The shell rushes side opening composite punching machine 202 and passes through the first swing arm manipulator 201
It is connected with the Automatic-drawing workshop section 1, the shell rushes side opening composite punching machine 202 and connected by the second swing arm manipulator 203
The shell side hole flanging punch press 204 is connect, shell side hole flanging punch press 204 connects institute by the 3rd swing arm manipulator 205
State shell and rush bottom plate and bottom plate heat emission hole punch press 206；The shell rushes bottom plate and bottom plate heat emission hole punch press 206 by the described 4th
Swing arm manipulator 207 cuts crimping procedures described in connecting.
The embryo material crawl handled by the Automatic-drawing workshop section 1 is moved to described by the first swing arm manipulator 201
Shell rushes side opening composite punching machine 202, and embryo material is carried out to rush side opening operation；
After above-mentioned steps are operated, embryo material crawl is moved to the shell side opening by the second swing arm manipulator 203
Flange punch press 204, the flange that shell side opening is carried out to embryo material is operated；
After above-mentioned steps are operated, embryo material is moved to shell and rushes bottom plate and bottom plate radiating by the 3rd swing arm manipulator 205
Hole punch press 206, shell is carried out to embryo material and rushes bottom plate and bottom plate radiating hole operation；
Handled through above-mentioned steps, shell trimming crimping special plane 3 carries out trimming flange crimping operation to embryo material, embryo material is stretched,
Punching press, the workpiece as first tool electric cooker profile.
The crimping procedures of cutting include a shell trimming crimping special plane 3；The automatic press workshop section 2 passes through the described 4th pendulum
Arm manipulator 207 connects the shell trimming crimping special plane 3.4th swing arm manipulator 207 draws the workpiece after the completion of punching press
It is mobile to be directly placed into the shell automatic trimming crimping special plane when manipulator leaves the action of special plane start completion trimming crimping, complete
The operation of the trimming crimping of workpiece.
The sorting workshop section 4 of collecting includes a stacking articulated robot 402, bottom plate collection special plane 401, and the bottom plate is received
Collection special plane 401 is connected with the crimping procedures of cutting；The bottom plate collects special plane 401 and is arranged on the shell trimming crimping special plane 3
Lower position；The stacking articulated robot 402 is collected special plane 401 with the bottom plate and is connected.The stacking articulated robot
402 workpiece for completing trimming crimping are drawn mobile fixed point and are placed on clamp, often put completely one layer, articulated robot is inhaled automatically
Backing plate is taken to be covered on shell, in case next layer of workpiece is put.The each workpiece of default puts distance, it is to avoid between workpiece
Collision causes quality bad.The collection sorting workshop section 4 can be according to the different supporting setting production lines of production requirement, flexibility
It is high.
In above-mentioned operation, first manipulator 103 and swing arm manipulator configurating PVC rubber vacuum sucker are drawn
Embryo material carries out the transmission of inter process, Automatic-drawing workshop section 1 realize manipulator draw blank, automatic basting, Automatic-drawing,
Automatic to release the operation such as embryo material, the embryo material stretched enters conveyer belt, and automatic press section is transported to through conveyer belt.
Workpiece is drawn in automatic press workshop section 2 using the first swing arm manipulator 201 directly to put into conjoined outer shell side opening
Diel, manipulator leaves punch press start completion punching press action.The second swing arm manipulator 203 is by the work after the completion of punching press
Part draws movement and is directly placed into conjoined outer shell side opening flanging die, and manipulator leaves punch press start completion punching press action.Described
Workpiece absorption movement after the completion of punching press is directly placed into conjoined outer shell and rushes bottom plate and bottom plate radiation hole mould by three swing arm manipulators 205
In tool, manipulator leaves punch press start completion punching press action.The 4th swing arm manipulator 207 inhales the workpiece after the completion of punching press
Take movement to be directly placed into the shell trimming crimping special plane 3 to carry out cutting flange crimping operation, manipulator leaves special plane start completion trimming
Crimping is acted, and bottom plate collects the bottom plate collection sorting that special plane 401 completes punching press.
Absorption embryo material is carried out using PVC rubber vacuums sucker on each manipulator, the maintenance cost of equipment is reduced and keeps away
Exempt from the injury to product, effective extension device service life during embryo material is drawn；
Stacking joint Manipulator combination frequency conversion conveyer belt realizes the layering automatic stacking of finished product embryo material, it is to avoid traditional mode of production
Collision injury in technique between embryo material and embryo material；Completely one layer is often put, articulated robot automatic sucking backing plate is covered on shell,
In case next layer of workpiece is put.
Whole process by automatic charging, transmission, stretching, punching press, stacking automation mechanized operation, connected applications to electric cooker connect
Among body case production line, production efficiency is improved, cost is reduced, reduces artificial participation, existing electric cooker is solved well
In production process, Traditional Man transfer mode is too high due to artificial participation, caused by automaticity is low production cost it is high,
Inefficiency, personnel labor intensity are excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can basis
The supporting setting production line of different production requirements, flexibility is high.
As shown in figure 3, described in the present invention one automatic production line technique block flow diagram, second in the present invention be real
Apply in example, a kind of electric cooker conjoined outer shell full-automatic production method, for coordinating a kind of electric cooker conjoined outer shell full-automatic
Metaplasia producing line, the automatic production method includes：
(1) automatic charging machine 101 moves and adjusts embryo material, positioning embryo material position；
(2) automatic oiling machine 102 carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine 102 is hard using 30MM
Axis rail, is driven with TBI ball screws, and embryo material surface is through operation of putting the oil, and pasta thickness is 3mm；
(3) first manipulators 103 capture embryo material, and mobile embryo material is put into automatic stretching-machine 104, and 80-120T is quickly drawn
Stretch hydraulic press and stretched operation is carried out to embryo material, then automatic kickoff mechanism releases embryo material, embryo material enters automatic press workshop section 2, stretching
Hydraulic press uses 10MPA fluid pressure for power source, and the lifting speed that is lowered back to of main shaft is 65MM/S；
Embryo material is moved to shell and rushes side opening composite punching machine 202 by (4) first swing arm manipulators 201, and embryo material is carried out to rush side
Hole operation, it is 300 punchings beat/min that shell, which rushes the punching speed of side opening composite punching machine 202,
(5) through above-mentioned process step, embryo material is moved to shell side hole flanging punch press 204 by the second swing arm manipulator 203, right
Embryo material carries out the flange operation of shell side opening, and the punching speed of shell side hole flanging punch press 204 is 350 punchings beat/min；
(6) through above-mentioned process step, embryo material is moved to shell and rushes bottom plate and bottom plate heat emission hole by the 3rd swing arm manipulator 205
Punch press 206, shell is carried out to embryo material rushes bottom plate and bottom plate radiating hole operation, and shell rushes bottom plate and bottom plate heat emission hole punch press 206
Punching speed is 355 punchings beat/min；
(7) handled through above-mentioned steps, shell trimming crimping special plane 3 carries out trimming flange crimping operation to embryo material, and embryo material is by drawing
Stretch, punching press, as electric cooker shell；
(8) bottom plate collects special plane 401, circulating collection electric cooker shell, and sorts stacking by stacking articulated robot 402
Electric cooker shell, automatically completes the manufacture of electric cooker shell.
Whole process by automatic charging, transmission, stretching, punching press, stacking automation mechanized operation, connected applications to electric cooker connect
Among body case production line, production efficiency is improved, cost is reduced, reduces artificial participation, existing electric cooker is solved well
In production process, Traditional Man transfer mode is too high due to artificial participation, caused by automaticity is low production cost it is high,
Inefficiency, personnel labor intensity are excessive, industrial accident takes place frequently and the low technical problem of product qualification rate, and can basis
The supporting setting production line of different production requirements, flexibility is high.
For the ordinary skill in the art, according to the teachings of the present invention, do not depart from the present invention principle with
In the case of spirit, changes, modifications, replacement and the modification carried out to embodiment still fall within protection scope of the present invention it
It is interior.
Claims (10)
1. the full-automatic production line of a kind of electric cooker conjoined outer shell, it is characterised in that the full-automatic production line is used to produce
Electric cooker conjoined outer shell is made, the full-automatic production line includes：
A pair of embryo materials carry out the Automatic-drawing workshop section of stretched operation；
A pair of embryo materials carry out the automatic press workshop section of flange punching press, and the Automatic-drawing workshop section connects the automatic press workshop section,
The automatic press workshop section, which rushes side opening composite punching machine, shell side hole flanging punch press, shell including a shell and rushes bottom plate and bottom plate, to be dissipated
Hot hole punch press, the shell rushes that side opening composite punching machine, shell observing and controlling flange punch press, shell rush bottom plate and bottom plate heat emission hole punch press exists
Setting is sequentially connected on the full-automatic production line；
What a pair of embryo materials carried out trimming crimping cuts crimping workshop section, and the crimping workshop section of cutting connects the automatic press workshop section；
One collects the collection sorting workshop section of stacking electric cooker shell, and the collection is sorted and cuts crimping workshop section described in workshop section's connection；
One control device, the control device is used for the operation for controlling the full-automatic production line.
2. a kind of full-automatic production line of electric cooker conjoined outer shell as claimed in claim 1, it is characterised in that the full-automation
Production line includes several manipulators, the manipulator all configurating PVC rubber vacuum suckers, and co-operating；
The manipulator connects the Automatic-drawing workshop section and automatic press workshop section.
3. a kind of full-automatic production line of electric cooker conjoined outer shell as claimed in claim 1, it is characterised in that the Automatic-drawing
Workshop section includes an automatic charging machine, automatic oiling machine, the first manipulator, automatic stretching-machine, automatic kickoff mechanism, the full-automatic life
Linearly arranged in producing line, and set gradually the automatic charging machine, automatic oiling machine, automatic stretching-machine and automatic kickoff mechanism；
The first manipulator adjustment station and mobile embryo material.
4. a kind of full-automatic production line of electric cooker conjoined outer shell as claimed in claim 1, it is characterised in that the automatic press
Workshop section also includes the first swing arm manipulator, the second swing arm manipulator, the 3rd swing arm manipulator, the 4th swing arm manipulator；
The shell rushes side opening composite punching machine and is connected by the first swing arm manipulator with the Automatic-drawing workshop section, described outer
Shell rushes side opening composite punching machine and connects the shell side hole flanging punch press, the punching of shell side hole flanging by the second swing arm manipulator
Bed connects the shell by the 3rd swing arm manipulator and rushes bottom plate and bottom plate heat emission hole punch press；
The shell rushes bottom plate and bottom plate heat emission hole punch press by cutting crimping procedures described in the 4th swing arm manipulator connection.
5. the full-automatic production line of a kind of electric cooker conjoined outer shell as claimed in claim 1, it is characterised in that described to cut crimping work
Sequence includes a shell trimming crimping special plane；
The automatic press workshop section connects the shell trimming crimping special plane by the 4th swing arm manipulator.
6. a kind of full-automatic production line of electric cooker conjoined outer shell as claimed in claim, it is characterised in that the collection sorting
Workshop section includes a stacking articulated robot, a bottom plate and collects special plane, and the bottom plate is collected special plane and is connected with the crimping procedures of cutting；
The bottom plate collects the lower position that special plane is arranged on the shell trimming crimping special plane；
The stacking articulated robot is collected special plane with the bottom plate and is connected.
7. a kind of full-automatic production line of electric cooker conjoined outer shell as claimed in claim 2, it is characterised in that the mechanical handbag
Include but be not limited to 3DOF, 5DOF, 6DOF manipulator.
8. a kind of full-automatic production line of electric cooker conjoined outer shell as claimed in claim 3, it is characterised in that the Automatic-drawing
Machine is 80-120T Rapid stretching hydraulic presses.
9. the full-automatic production line of a kind of electric cooker conjoined outer shell as claimed in claim 4, it is characterised in that shell rushes side opening and answered
Syzygies bed is 60-100T rapid oil press；Shell side hole flanging punch press is 80-100T rapid oil press；Shell rush bottom plate and
Bottom plate heat emission hole punch press is 50-100T rapid oil press.
10. a kind of electric cooker conjoined outer shell automatic production line, it is characterised in that the full-automatic production method is used to coordinate
Production a kind of electric cooker conjoined outer shell full-automation production line, the full-automatic metaplasia as described in claim 1-9 is one of any
Production method includes：
(1) automatic charging machine moves and adjusts embryo material, positioning embryo material position；
(2) automatic oiling machine carries out operation of putting the oil to embryo material, and the lifting transmission of automatic oiling machine uses the hard axis rails of 30MM, matched somebody with somebody
TBI ball screws are driven, and embryo material surface is through operation of putting the oil, and pasta thickness is 2-5mm；
(3) first manipulators capture embryo material, and mobile embryo material is put into automatic stretching-machine, 80-120T Rapid stretching hydraulic presses pair
Embryo material carries out stretched operation, and then automatic kickoff mechanism releases embryo material, and embryo material enters automatic press workshop section, and stretching hydraulic press uses 5-
15MPA fluid pressure is power source, and the lifting speed that is lowered back to of main shaft is 60-75MM/S；
Embryo material is moved to shell and rushes side opening composite punching machine by (4) first swing arm manipulators, and embryo material is carried out to rush side opening operation, shell
It is 200-500 punchings beat/min to rush side opening composite punching machine punching speed；
(5) through above-mentioned process step, embryo material is moved to shell side hole flanging punch press by the second swing arm manipulator, embryo material is carried out outer
The flange operation in shell-side hole, shell side hole flanging punch press punching speed is 200-450 punchings beat/min；
(6) through above-mentioned process step, embryo material is moved to shell and rushes bottom plate and bottom plate heat emission hole punch press by the 3rd swing arm manipulator, right
Embryo material carries out shell and rushes bottom plate and bottom plate radiating hole operation, and it is 300- that shell, which rushes bottom plate and the punching speed of bottom plate heat emission hole punch press,
600 punchings beat/min；
(7) handled through above-mentioned steps, shell trimming crimping special plane carries out trimming flange crimping operation to embryo material, embryo material is stretched, punching
Pressure, as electric cooker shell；
(8) bottom plate collects special plane, circulating collection electric cooker shell, and is sorted by stacking articulated robot outside stacking electric cooker
Shell, automatically completes the manufacture of electric cooker shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710282375.5A CN107186113B (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker conjoined outer shell full-automation production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710282375.5A CN107186113B (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker conjoined outer shell full-automation production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107186113A true CN107186113A (en) | 2017-09-22 |
| CN107186113B CN107186113B (en) | 2019-04-09 |
Family
ID=59873275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710282375.5A Active CN107186113B (en) | 2017-04-26 | 2017-04-26 | A kind of electric cooker conjoined outer shell full-automation production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107186113B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107755565A (en) * | 2017-11-21 | 2018-03-06 | 广州启盈机电设备有限公司 | One kind automation electric cooker production line and its technique |
| CN108080497A (en) * | 2017-10-19 | 2018-05-29 | 杭州利富豪机电设备有限公司 | Inner pot cover makes production line and production method |
| CN108817212A (en) * | 2018-08-16 | 2018-11-16 | 中山市金中电热科技有限公司 | Electric pressure cooking saucepan stainless steel inner container stretches automatic production line |
| CN109201876A (en) * | 2018-08-22 | 2019-01-15 | 舟山市普陀琪翔机械制造有限公司 | A kind of multi-functional miscellaneous lid combination machine |
| CN109773636A (en) * | 2019-03-07 | 2019-05-21 | 佛山市艾乐博机器人科技有限公司 | Compound pot egative film automatic forming line |
| CN110687880A (en) * | 2019-10-17 | 2020-01-14 | 邢台戈兰厨具有限公司 | Control method and processing system of spinning pot |
| CN112371801A (en) * | 2020-10-14 | 2021-02-19 | 江门市恒正自动化设备科技有限公司 | Automatic production line for processing edge of pot body |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397413A (en) * | 2015-11-30 | 2016-03-16 | 惠州学院 | Production process of electric rice cooker |
| CN105855901A (en) * | 2016-06-22 | 2016-08-17 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Production line for rice cooker stamping and forming stacking intelligent robots |
| CN205650731U (en) * | 2016-04-14 | 2016-10-19 | 湛江喜红集团有限公司 | Automatic unloading punching production line that goes up of rice cooker inner shell |
| CN205733837U (en) * | 2016-06-22 | 2016-11-30 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Electric cooker stamping piling intelligent robot production line |
| CN205851721U (en) * | 2016-04-06 | 2017-01-04 | 广东美满集团珠海美满电器有限公司 | Middle level automatic assembly line |
| CN206028429U (en) * | 2016-08-25 | 2017-03-22 | 佛山市佛沃机器人科技有限公司 | Rice cooker heat -preserving cover plate punching press automatic production line |
-
2017
- 2017-04-26 CN CN201710282375.5A patent/CN107186113B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397413A (en) * | 2015-11-30 | 2016-03-16 | 惠州学院 | Production process of electric rice cooker |
| CN205851721U (en) * | 2016-04-06 | 2017-01-04 | 广东美满集团珠海美满电器有限公司 | Middle level automatic assembly line |
| CN205650731U (en) * | 2016-04-14 | 2016-10-19 | 湛江喜红集团有限公司 | Automatic unloading punching production line that goes up of rice cooker inner shell |
| CN105855901A (en) * | 2016-06-22 | 2016-08-17 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Production line for rice cooker stamping and forming stacking intelligent robots |
| CN205733837U (en) * | 2016-06-22 | 2016-11-30 | 佛山市顺德区凯硕精密模具自动化科技有限公司 | Electric cooker stamping piling intelligent robot production line |
| CN206028429U (en) * | 2016-08-25 | 2017-03-22 | 佛山市佛沃机器人科技有限公司 | Rice cooker heat -preserving cover plate punching press automatic production line |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108080497A (en) * | 2017-10-19 | 2018-05-29 | 杭州利富豪机电设备有限公司 | Inner pot cover makes production line and production method |
| CN108080497B (en) * | 2017-10-19 | 2019-05-28 | 杭州利富豪机电设备有限公司 | Inner pot cover makes production line and production method |
| CN107755565A (en) * | 2017-11-21 | 2018-03-06 | 广州启盈机电设备有限公司 | One kind automation electric cooker production line and its technique |
| CN108817212A (en) * | 2018-08-16 | 2018-11-16 | 中山市金中电热科技有限公司 | Electric pressure cooking saucepan stainless steel inner container stretches automatic production line |
| CN109201876A (en) * | 2018-08-22 | 2019-01-15 | 舟山市普陀琪翔机械制造有限公司 | A kind of multi-functional miscellaneous lid combination machine |
| CN109201876B (en) * | 2018-08-22 | 2020-01-31 | 舟山市普陀琪翔机械制造有限公司 | multifunctional miscellaneous cover combined machine |
| CN109773636A (en) * | 2019-03-07 | 2019-05-21 | 佛山市艾乐博机器人科技有限公司 | Compound pot egative film automatic forming line |
| CN110687880A (en) * | 2019-10-17 | 2020-01-14 | 邢台戈兰厨具有限公司 | Control method and processing system of spinning pot |
| CN112371801A (en) * | 2020-10-14 | 2021-02-19 | 江门市恒正自动化设备科技有限公司 | Automatic production line for processing edge of pot body |
| CN112371801B (en) * | 2020-10-14 | 2022-07-26 | 江门市恒正自动化设备科技有限公司 | Automatic production line for processing edge of pot body |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107186113B (en) | 2019-04-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107186113B (en) | A kind of electric cooker conjoined outer shell full-automation production line | |
| CN107186114A (en) | A kind of electric cooker collet automatic production line | |
| CN102205481B (en) | Method for automatically forming encircling plate of refrigerator | |
| CN210549494U (en) | Plate shearing and punching integrated production line | |
| CN102205494A (en) | Automatic forming device for refrigerator enclosing plate | |
| CN107321847A (en) | A kind of inner container of electric cooker automatic stamping production line | |
| CN106334739A (en) | Flexible intelligent pressing system | |
| CN205519143U (en) | Automatic punching production line | |
| CN110340674A (en) | A kind of integrated production line of plate shears punching | |
| CN105149379A (en) | Feeding and discharging mechanical arm structure for bearing roller hydraulic machine | |
| CN209035267U (en) | A kind of automatic production line of automobile starter stator casing | |
| CN105252748B (en) | A kind of mould inscribe shaped device of forming machine | |
| CN209697818U (en) | Tube-like piece flattens hole punched device | |
| CN205950256U (en) | Automatic curling machine mechanism of metal a kind of deep pot body former | |
| CN107138641A (en) | A kind of electric cooker middle level automatic production line | |
| CN109986012A (en) | A kind of press machine and forging molding process of forging production | |
| CN209214603U (en) | CCD vision positioning device | |
| CN109732364A (en) | A kind of electric pressure cooking saucepan end automatic punching line | |
| CN213317121U (en) | Elevator shaft code punching and cutting production line | |
| CN204773416U (en) | Lens cone discharging device of multistation anchor clamps is equipped with | |
| CN105499378B (en) | For producing the integral device of BPS oil tight skeletons | |
| CN214161076U (en) | Blanking collection device based on blanking die | |
| CN211135171U (en) | Automatic stamping production line for electric kettle shell | |
| CN108039805A (en) | Motor fan housing automatic manufacturing device | |
| CN111729988B (en) | Multi-station motor end cover production line |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A fully automated production line for the integrated shell of an electric rice cooker Effective date of registration: 20231213 Granted publication date: 20190409 Pledgee: Guangdong Lianjiang Rural Commercial Bank Co.,Ltd. Jishui Branch Pledgor: GUANGDONG HUACO ELECTRIC APPLIANCE GROUP Co.,Ltd. Registration number: Y2023980071214 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |