CN105834291B - Punching press fully-automatic intelligent production system based on remote control - Google Patents
Punching press fully-automatic intelligent production system based on remote control Download PDFInfo
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- CN105834291B CN105834291B CN201610278882.7A CN201610278882A CN105834291B CN 105834291 B CN105834291 B CN 105834291B CN 201610278882 A CN201610278882 A CN 201610278882A CN 105834291 B CN105834291 B CN 105834291B
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- automatic
- push
- remote control
- driving mechanism
- punching press
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manipulator (AREA)
Abstract
The invention discloses the punching press fully-automatic intelligent production system based on remote control, its drip irrigation device is：Including the automatic feeder set gradually, Automatic-drawing shaped device, automatic trimming device, automatic hemming device, automatic labeling device and automatic piling device, also include the automatic control system for being used for the remote control production line, automatic control system is included located at the first push robot for pushing semi-finished product between automatic feeder and Automatic-drawing shaped device for transferring automatically, the second push robot between Automatic-drawing shaped device and automatic trimming device, between automatic trimming device and automatic hemming device, and the 3rd push robot between automatic hemming device and automatic labeling device.The present invention provides a kind of punching press fully-automatic intelligent production system based on remote control, each processing procedure can unmanned automated job, between processing procedure semi-finished product transfer realize automation, realize real automated production.
Description
【Technical field】
The present invention relates to a kind of automatic assembly line, a kind of punching press fully-automatic intelligent production based on remote control of specific design
System.
【Background technology】
In the prior art, the industry such as punching press, shaping is all labor-intensive production, because the particularity of its product can not be real
Existing automated production, due to product component supplied materials poor consistency, random etc., needed in assembling process is produced a large amount of artificial next
Positioning product, identification direction, turnover material etc., cause to produce that production capacity is low, production technology is backward and production product qualified rate is low, and
There is larger potential safety hazard in production process, there is security incident often.Even if there is respective process to carry out automated production
Attempt, but front and rear processing procedure restricts, and whole line production efficiency is still low, can not realize real automated production.
【The content of the invention】
The present invention seeks to overcome deficiency of the prior art, there is provided a kind of punching press fully-automatic intelligent based on remote control
Production system, each processing procedure can unmanned automated job, between processing procedure semi-finished product transfer realize automation, realize really automatic
Metaplasia is produced.
The present invention is achieved by the following technical solutions：
Punching press fully-automatic intelligent production system based on remote control, it is characterised in that：Including the automatic confession set gradually
Expect device, Automatic-drawing shaped device, automatic trimming device, automatic hemming device, automatic labeling device and automatic piling device,
Also include the automatic control system for being used for the remote control production line, the automatic control system is included located at described automatic
Between feeding device and Automatic-drawing shaped device be used for automatically transfer push semi-finished product first push robot, located at it is described from
Move second between drawing and forming device and automatic trimming device and push robot, located at the automatic trimming device and automatic rolling
The 3rd push robot between device and between the automatic hemming device and automatic labeling device.
Punching press fully-automatic intelligent production system based on remote control as described above, it is characterised in that：Described first pushes away
Sending robot includes control cabinet, and the control cabinet is provided with support underframe, the support underframe be provided with transversal driving mechanism and
With the longitudinal driving mechanism of the transversal driving mechanism transverse shifting, the longitudinal driving mechanism is provided with its vertical shift
Chassis is clamped, the both ends of the clamping chassis are respectively equipped with gripping body and delivery device, material is additionally provided with the control cabinet
Oily station is crossed, for adding attachment to the lower surface of flat board raw material, for preventing that raw material are torn during drawing and forming
Oil product.
The automatic feeder includes supply base, and the supply base is provided with feed drive mechanism and by the confession
Expect that drive mechanism drives the feed drive gear rotated, the feed drive gear is provided with the supply disk rotated with it, described
Supply disk is provided with the placement station that raw material are placed in multiple superpositions, and close described first pushes robot on the supply base
Placement station by be provided with infrared induction mechanism, the infrared induction mechanism, which is used to sensing, described places whether there is raw material on station
Signal and it is described place station on raw material placing height signal, when the infrared induction mechanism sense place station on
The feed drive mechanism is controlled to drive the supply disk to rotate during without raw material, close to the placement of the described first push robot
Station bottom is provided with jacking mechanism, when the infrared induction mechanism senses that raw material are drawn on placement station and height declines
When control the jacking mechanism to promote raw material to be increased to setting height.
Punching press fully-automatic intelligent production system based on remote control as described above, it is characterised in that：It is described laterally to drive
Motivation structure includes horizontal slide rail and the transverse slider being erected in the horizontal slide rail, and the horizontal slide rail is provided with horizontal servo
Motor, one end of drive belt is arranged with the rotating shaft of the horizontal servomotor, institute is driven when the drive belt moves
Stating transverse slider, transversely slide rail is reciprocatingly slided, and the longitudinal driving mechanism is set up on the transverse slider.
Punching press fully-automatic intelligent production system based on remote control as described above, it is characterised in that：Drive the longitudinal direction
Motivation structure includes the zigzag tread patterns base on the transversal driving mechanism, and the zigzag tread patterns base is provided with servo longitudinal
Motor and the zigzag tread patterns gear rotated by the servo longitudinal motor driven, the longitudinal driving mechanism also include indulging with described
The longitudinal slide rail engaged to drive gear, when zigzag tread patterns pinion rotation, longitudinal slide rail vertically moves back and forth, described
The lower end of longitudinal slide rail is connected with clamping chassis.
Punching press fully-automatic intelligent production system based on remote control as described above, it is characterised in that：The catching device
Structure includes the gripping support located at described clamping chassis one end, and the gripping support can adjust provided with multiple according to product specification
Each other away from gripping negative pressure sucker, the delivery device include located at it is described clamping the chassis other end push support, it is described
Push support is provided with lateral adjustments groove and the push negative pressure sucker being arranged in the lateral adjustments groove, and the push negative pressure is inhaled
Disk, which can slide along the lateral adjustments groove and adjust card, sets position.
Punching press fully-automatic intelligent production system based on remote control as described above, it is characterised in that：Described second pushes away
Send robot to include being used for receiving control signal concurrently to do well the second control cabinet of parameter information, set on second control cabinet
There is the second support underframe, second support underframe is provided with the second transversal driving mechanism and with second transversal driving mechanism
The second longitudinal direction drive mechanism of transverse shifting, the second longitudinal direction drive mechanism is provided with clamps bottom with the second of its vertical shift
Frame, the both ends of the second clamping chassis are evenly equipped with multiple second clamping negative pressure suckers respectively.
Punching press fully-automatic intelligent production system based on remote control as described above, it is characterised in that：The automatic drawing
Stretch shaped device and the second push machine human world be provided be used to accepting through the Automatic-drawing shaped device machine half into
The sliding swash plate of product, second control cabinet are provided with the locating platform for being used for placing semi-finished product, and semi-finished product are oblique through the sliding
Plate delivers to locating platform, and the second longitudinal direction drive mechanism is with the second clamping chassis junction positioned at the described second clamping chassis
One end, and close to the side of sliding swash plate on the described second clamping chassis.
Punching press fully-automatic intelligent production system based on remote control as described above, it is characterised in that：Described 3rd pushes away
Send robot to include being used for receiving control signal concurrently to do well the 3rd control cabinet of parameter information, set on the 3rd control cabinet
There is the 3rd support underframe, the 3rd support underframe is provided with the 3rd transversal driving mechanism and with the 3rd transversal driving mechanism
3rd longitudinal driving mechanism of transverse shifting, the 3rd longitudinal driving mechanism is provided with clamps bottom with the 3rd of its vertical shift
Frame, the both ends of the 3rd clamping chassis are evenly equipped with multiple 3rd clamping negative pressure suckers respectively.
Punching press fully-automatic intelligent production system based on remote control as described above, it is characterised in that：The jacking machine
Structure bottom is provided with the hydraulic force mechanism for driving it to move up and down, and is additionally provided with the supply base multiple for supporting the confession
Charging tray and the back-up roller wheel rotated with it, multiple it is used to limit raw material positioned at placing to be arranged with by station on the supply disk
The gag lever post of position, the position of the gag lever post is adjustable.
Compared with prior art, the present invention has the following advantages：
1st, full-automatic molding production line of the invention, it is adapted to such as planar metal sheet material drawing and forming, setting in technological process
It is standby can unmanned automatic running, seeked advice from by monitoring computer and produced on-site billboard, control the automated production of each processing procedure
Equipment is combined, and speed of production is controllable, is effectively reduced in quantity processed, and production is abnormal controllable, it is found that abnormal quality can be immediately
Trace or stop line and search abnormal cause, improve efficiency, quality control realizes just genuine automated production in controlled range；
2nd, full-automatic molding production line of the invention, semifinished or finished goods are moved automatically by automatic control system between each processing procedure
Turn or push, substitute manual work completely, i.e. every robot can save 2-3 staff, an automatic assembly line split run
It is secondary to save 10 people；；
3rd, full-automatic molding production line of the invention, avoids industrial injury from surprisingly producing, reduces the danger of production line operation,
Reduce the reparation that enterprise occurs by industrial injury accident simultaneously；
4th, full-automatic molding production line of the invention, production process remote-controllable, human oriented design, is all designed with man-machine
Dialog interface, simple to operate, easy to learn, understandable, the robot of each operation device or cooperation can be independently arranged, and conveniently repaired or eliminated
Change, reached energy-saving and environmental protection requirement.
【Brief description of the drawings】
Fig. 1 is stereogram of the present invention；
Fig. 2 is stereogram of the present invention；
Fig. 3 is that the present invention first pushes robot stereogram；
Fig. 4 is that the present invention first pushes robot stereogram；
Fig. 5 is that the present invention first pushes robot stereogram；
Fig. 6 is that the present invention first pushes partial perspective view of robot；
Fig. 7 is that the present invention first pushes partial perspective view of robot；
Fig. 8 is that the present invention second pushes robot stereogram；
Fig. 9 is automatic feeder stereogram of the present invention；
Figure 10 is automatic feeder partial perspective view of the present invention；
Figure 11 is automatic piling device stereogram of the present invention.
【Embodiment】
The punching press fully-automatic intelligent production system based on remote control according to Fig. 1-11, including set gradually from
Dynamic feeding device 11, Automatic-drawing shaped device 12, automatic trimming device 13, automatic hemming device 14, automatic labeling device 15
It is with automatic piling device 16, in addition to the automatic control system 2 for the remote control production line, described automatically control
System 2 includes pushing the of semi-finished product located at being used to transfer automatically between the automatic feeder 11 and Automatic-drawing shaped device 12
One push robot 3, between the Automatic-drawing shaped device 12 and automatic trimming device 13 second push robot 4,
Between the automatic trimming device 13 and automatic hemming device 14 and the automatic hemming device 14 and automatic labeling device 15
Between the 3rd push robot 5.Punching press fully-automatic intelligent production system based on remote control includes automatic feeder, automatic
Drawing and forming device, automatic trimming device, automatic hemming device, automatic labeling device and automatic piling device, and by being spaced it
Between the first push robot, the second push robot and the 3rd push robot, and the monitoring computer that set collectively form one
Automatic operating system is covered, automatic control system controls first push by monitoring computer and the production schedule billboard at scene
Robot, the second push robot and the 3rd push robot synchronization job, and semifinished or finished goods lead between each processing procedure of the production line
Automatic control system transfer or push automatically are crossed, cost of labor is saved, reduces personnel and waited waste, is realized just genuine automatic
Metaplasia is produced, while reduces the potential safety hazard of industrial injury.
The first push robot 3 includes control cabinet 30, and the control cabinet 30 is provided with support underframe 31, the support
Chassis 31 is provided with transversal driving mechanism 32 and the longitudinal driving mechanism 33 with the transverse shifting of transversal driving mechanism 32, described
Longitudinal driving mechanism 33 is provided with the clamping chassis 34 with its vertical shift, and the both ends of the clamping chassis 34 are respectively equipped with gripping
Mechanism 35 and delivery device 36, the excessively oily station 37 of material are additionally provided with the control cabinet 30, for the following table to flat board raw material
Face addition attachment, for preventing the oil product of the raw material tear during drawing and forming.The control cabinet of first push robot is used
Concurrently done well parameter information in receiving control signal, control raw material on automatic feeder, captured by gripping body
On the excessively oily station of material on to control cabinet, the lower surface addition attachment oil product to flat board raw material, then gripping body is according to finger
When making crawl raw material again, delivery device will have been subjected to the raw material of oil completion simultaneously on the excessively oily station of material, push to certainly
On the stretching station of dynamic drawing and forming device, after delivery device removal, Automatic-drawing shaped device starts former material according to instruction
Expect drawing and forming, after the end of job, the second push robot will stretch the semi-finished product removal completed on station, and preparation is sent to automatic
Continue to process on trimming device, the control cabinet of the first push robot receives signal from monitoring computer, coordinates automatic feeder
Carry out operation with Automatic-drawing shaped device, while transversal driving mechanism and longitudinal driving mechanism coordinate, drive gripping body and
Delivery device laterally or vertically moves, and then drives the transfer of raw material.
The automatic feeder 11 includes supply base 111, and the supply base 111 is provided with feed drive mechanism
112 and the feed drive gear 113 of rotation is driven by the feed drive mechanism 112, the feed drive gear 113 is provided with
The supply disk 114 rotated with it, the supply disk 114 are provided with the placement station 115 that raw material are placed in multiple superpositions, the confession
Infrared induction mechanism 116 is provided with close to the side of placement station 115 of the described first push robot 3 on material base 111, it is described infrared
Induction mechanism 116 is used to sense raw material on the signal for whetheing there is raw material on the placement station 115 and the placement station 115
The signal of placing height, the feed is controlled when the infrared induction mechanism 116, which senses, places on station 115 without raw material
Drive mechanism 112 drives the supply disk to rotate, and top is provided with close to the bottom of placement station 115 of the described first push robot 3
Support mechanism 117, when the infrared induction mechanism 116 senses that raw material are drawn on placement station 115 and height declines time control
Making the jacking mechanism 117 promotes raw material to be increased to setting height.Automatic feeder can be to Automatic-drawing shaped device
Plate tension material without interruption, multiple placement stations are set on supply disk, after automatic control system sends the instruction that feeds intake,
Being fed drive mechanism drives feed drive gear to rotate, and then drives supply disk to rotate, and preferably two placement stations, places station
Middle hollow slots, close to the placement station of the first push robot, the jacking mechanism of its hollow slots bottom, worn at hollow slots
Go out, continue the raw material that jacking superposition is placed upwards, after raw material are drawn, the height of raw material declines, infrared induction machine
Structure by sensing its position, boost the height of raw material, it is maintained setting height by control jacking mechanism, to facilitate the
One push robot takes, and when the raw material of the placement station have been drawn, infrared induction mechanism sends signal, is fed driving machine
Structure drives feed drive gear to rotate, and then drives supply disk to rotate, and another places the placement station of raw material close to first
Push robot works on, and another placement station is from manually to its feed supplement, so coordinating continuous feeding.
The transversal driving mechanism 32 includes horizontal slide rail 321 and the transverse slider being erected in the horizontal slide rail 321
322, the horizontal slide rail 321 is provided with horizontal servomotor 323, and drive is arranged with the rotating shaft of the horizontal servomotor 323
One end of dynamic belt 324, the transverse slider 322 is driven when the drive belt 324 moves, and transversely slide rail 321 is back and forth slided
Dynamic, the longitudinal driving mechanism 33 is set up on the transverse slider 322.Horizontal servomotor drives drive belt along belt pulley
Rotate, transverse slider is driven by drive belt, and transversely slide rail transverse reciprocating slides, what horizontal Serve Motor Control slid laterally
Speed and position are accurately controlled, and longitudinal driving mechanism is connected with transverse slider, and transverse reciprocating movement is driven by transverse slider, and then
Drive is connected clamping chassis transverse shifting with longitudinal driving mechanism.
The longitudinal driving mechanism 33 includes the zigzag tread patterns base 331 on the transversal driving mechanism 32, described
Zigzag tread patterns base 331 is provided with servo longitudinal motor 332 and the zigzag tread patterns of rotation is driven by the servo longitudinal motor 332
Gear 333, the longitudinal driving mechanism 33 also include the longitudinal slide rail 334 engaged with the zigzag tread patterns gear 333, work as longitudinal direction
Longitudinal slide rail 334 vertically moves back and forth when drive gear 333 rotates, lower end and the clamping bottom of the longitudinal slide rail 334
Frame 34 connects.The zigzag tread patterns base of longitudinal driving mechanism is arranged on transverse slider, together transverse shifting, while longitudinal direction
Servomotor drives zigzag tread patterns pinion rotation, and when zigzag tread patterns pinion rotation, the longitudinal direction engaged with zigzag tread patterns gear is sliding
Rail, which is promoted, vertically to be moved, and then drives the clamping chassis being connected with longitudinal slide rail vertically to move.
The gripping body 35 includes the gripping support 351 located at described clamping chassis 34 one end, the gripping support 351
Be provided with it is multiple can according to product specifications adjustment each other away from gripping negative pressure sucker 352, the delivery device 36 include be located at
The push support 361 of the clamping other end of chassis 34, the push support 361 are provided with lateral adjustments groove 362 and are arranged in
Push negative pressure sucker 363 in the lateral adjustments groove 362, the push negative pressure sucker 363 can be along the lateral adjustments groove 362
Slide and adjust card and set position.Gripping body adsorbs raw material or semi-finished product by multiple gripping negative pressure suckers, and gripping negative pressure is inhaled
Disk can space between distance according to the specification of gripping thing, adjustment, ensure that safety is placed in gripping, push pushing away on support
Negative pressure sucker is sent, can be according to push position needs, the position of regulation push negative pressure sucker in lateral adjustments groove.
The second push robot 4 includes being used for receiving control signal and concurrently done well the second control cabinet of parameter information
40, second control cabinet 40 is provided with the second support underframe 41, and it is laterally driven that second support underframe 41 is provided with second
Mechanism 42 and the second longitudinal direction drive mechanism 43 with the transverse shifting of the second transversal driving mechanism 42, the second longitudinal direction driving
Mechanism 43 is provided with clamps chassis 44 with the second of its vertical shift, and the described second both ends for clamping chassis 44 are evenly equipped with more respectively
Individual second clamping negative pressure sucker 45.The semi-finished product that second push robot machines Automatic-drawing shaped device, pass through cunning
Send and positioning is arranged at the second locating platform A that swash plate is sent on the second control cabinet, then the second clamping negative pressure sucker is according to instruction
Captured and be moved at the second locating platform B, when the semi-finished product that Automatic-drawing shaped device machines are captured again,
Second clamping negative pressure sucker pushes to cutting on station for automatic trimming device simultaneously by the semi-finished product at the second locating platform B,
After the removal of the second push robot, automatic trimming device starts according to instruction and cuts semi-finished product on request, after the end of job,
3rd push robot will cut the semi-finished product removal completed on station, and preparation, which is sent on automatic hemming device, to be continued to process, the
Second control cabinet of two push robots receives signal from monitoring computer, coordinates Automatic-drawing shaped device and automatic hemming device
Operation is carried out, while the second transversal driving mechanism and second longitudinal direction drive mechanism coordinate, and drive the second clamping negative pressure sucker horizontal
Or it is vertically movable, and then drive the transfer of semi-finished product.
The Automatic-drawing shaped device 12 and second push be provided between robot 4 be used to accepting through the Automatic-drawing into
The sliding swash plate 121 for the semi-finished product that type device 12 machines, second control cabinet 40, which is provided with, to be used to place semi-finished product
Locating platform 46, semi-finished product deliver to locating platform 46, the second longitudinal direction drive mechanism 43 and second through the sliding swash plate 121
The junction of chassis 44 is clamped positioned at one end of the described second clamping chassis 44, and close to sliding on the described second clamping chassis 44
Send the side of swash plate 121.After the semi-finished product that Automatic-drawing shaped device drawing and forming is completed, placed in the first push robot
During raw material, while semi-finished product are released into stretching station, semi-finished product are slided along sliding swash plate after being pushed out, slided by gravity-head
Drop down onto at the second locating platform A, then captured by the second clamping negative pressure sucker according to instruction and be moved to the second locating platform B
Place, when the semi-finished product that Automatic-drawing shaped device machines are captured again, the second clamping negative pressure sucker is determined second simultaneously
Semi-finished product at bit platform B, push to cutting on station for automatic trimming device, the second clamping chassis and second longitudinal direction driving machine
The L-shaped connection of second longitudinal direction slide rail of structure, the junction of L-shaped can so give full play to second close to the side of sliding swash plate
The depth length of chassis is clamped, while the equipment volume of the second push robot can be reduced, shortens process apparatus spacing, is saved
Space.
The 3rd push robot 5 includes being used for receiving control signal and concurrently done well the 3rd control cabinet of parameter information
50, the 3rd control cabinet 50 is provided with the 3rd support underframe 51, and it is laterally driven that the 3rd support underframe 51 is provided with the 3rd
Mechanism 52 and the 3rd longitudinal driving mechanism 53 with the transverse shifting of the 3rd transversal driving mechanism 52, the 3rd zigzag tread patterns
Mechanism 53 is provided with clamps chassis 54 with the 3rd of its vertical shift, and the described 3rd both ends for clamping chassis 54 are evenly equipped with more respectively
Individual 3rd clamping negative pressure sucker 55.3rd push robot leads to the semi-finished product on automatic trimming device or automatic hemming device
Cross the 3rd clamping negative pressure sucker to grab on the 3rd locating platform on the 3rd control cabinet, then the 3rd clamping negative pressure sucker is according to finger
When order captures the semi-finished product on automatic trimming device or automatic hemming device again, the 3rd delivery device is simultaneously flat by the 3rd positioning
Semi-finished product on platform, push on the processing stations of automatic hemming device or automatic labeling device, treat that the 3rd push robot moves
After going out, automatic hemming device or automatic labeling device start according to instruction and process semi-finished product on request, after the end of job, half into
Product are moved out of automatic hemming device or automatic labeling device, and subsequent processing, the 3rd control of the 3rd push robot are sent in preparation
Case receives signal from monitoring computer, coordinates automatic trimming device, automatic hemming device or automatic labeling device to carry out operation, simultaneously
3rd transversal driving mechanism and the 3rd longitudinal driving mechanism coordinate, and drive the 3rd clamping negative pressure sucker laterally or vertically to move, enter
And drive the transfer of semi-finished product.
The bottom of jacking mechanism 117 is provided with the hydraulic force mechanism 118 for driving it to move up and down, the supply base
Multiple back-up roller wheels 119 for supporting the supply disk 114 and rotating with it are additionally provided with 111, the supply disk 114 is upper
Multiple gag lever posts 110 for being used to limit former material discharge position, the position of the gag lever post 110 are arranged with by station 115 in placing
It is adjustable.Jacking mechanism is promoted by hydraulic force mechanism ejects the hollow slots for placing station, multiple back-up roller wheels on supply disk,
Supply disk smooth rotation can be supported simultaneously, and preferably four gag lever posts are uniformly arranged around station is placed, and can be according to former material gauge
The spacing distance between tie rods of style section, while have gap between gag lever post, the first push robot material extracting operation will not be hindered.
The automatic piling device 16 includes being used to after product is taken out from the automatic labeling device 15 put successively
Neatly and after the completion of putting increase laminate automatically until the automatic manipulator 161 of setting height, automatic piling device include one
Platform automatic manipulator, after the product machined can be taken out from automatic labeling device, neatly put on pallet one by one,
Treat that is put a completion, can also extract laminate automatically and be superimposed placement, then continue to put product, until reach setting height,
Treat that a pallet puts completion, can continue to put product on another pallet according to setting, so work continuously.
Full-automatic molding apparatus for production line start principle：
1st, the punching press fully-automatic intelligent production system based on remote control includes automatic feeder, Automatic-drawing shaping dress
Put, automatic trimming device, automatic hemming device, automatic labeling device and automatic piling device, and be arranged between by interval
One push robot, the second push robot and the 3rd push robot, and monitoring computer, collectively form a set of automation fortune
Row system, automatic control system control the first push robot, the by monitoring computer and the production schedule billboard at scene
Two push robots and the 3rd push robot synchronization job, and semifinished or finished goods are by automatically controlling between each processing procedure of the production line
System transfer or push automatically, saves cost of labor, reduces personnel and waited waste, realize just genuine automated production, together
When reduce the potential safety hazard of industrial injury, automatic feeder can be to Automatic-drawing shaped device plate tension material without interruption
Expect, multiple placement stations are set on supply disk, after automatic control system sends the instruction that feeds intake, feed drive mechanism drives feed
Drive gear rotates, and then drives supply disk to rotate, and preferably two placement stations, hollow slots among station is placed, close to first
The placement station of robot is pushed, the jacking mechanism of its hollow slots bottom, is passed at hollow slots, continues jacking superposition upwards and puts
The raw material put, after raw material are drawn, the height of raw material declines, and infrared induction mechanism is controlled by sensing its position
Jacking mechanism is boosted the height of raw material, it is maintained setting height, to facilitate the first push robot to take, when this
The raw material for placing station have been drawn, and infrared induction mechanism sends signal, and feed drive mechanism drives feed sliding tooth rotation
It is dynamic, and then drive supply disk to rotate, another placement station for placing raw material works on close to the first push robot, separately
One places station from manually to its feed supplement, so coordinating continuous feeding, the control cabinet of the first push robot, which is used to receive, to be controlled
Signal concurrently does well parameter information, controls raw material on automatic feeder, is grabbed by gripping body on control cabinet
The excessively oily station of material on, to the lower surfaces of flat board raw material addition attachment oil product, then gripping body captures again according to instruction
During raw material, delivery device will have been subjected to the raw material of oil completion simultaneously on the excessively oily station of material, push to Automatic-drawing shaping
On the stretching station of device.
2nd, the horizontal servomotor of the first push robot drives drive belt to be driven along pulley rotation, transverse slider
Belt drive, transversely slide rail transverse reciprocating slide, the speed and position that horizontal Serve Motor Control slides laterally accurately controls,
Longitudinal driving mechanism is connected with transverse slider, and transverse reciprocating movement, and then drive and longitudinal driving mechanism are driven by transverse slider
Connection clamping chassis transverse shifting, the zigzag tread patterns base of longitudinal driving mechanism are arranged on transverse slider, together laterally
It is mobile, while servo longitudinal motor driven zigzag tread patterns pinion rotation, when zigzag tread patterns pinion rotation, with zigzag tread patterns gear
The longitudinal slide rail of engagement, which is promoted, vertically to be moved, and then drives the clamping chassis being connected with longitudinal slide rail vertically
Mobile, gripping body adsorbs raw material or semi-finished product by multiple gripping negative pressure suckers, and gripping negative pressure sucker can be according to gripping
The specification of thing, adjustment space between distance, ensure that safety is placed in gripping, push the push negative pressure sucker on support, energy
Enough according to push position needs, the position of regulation push negative pressure sucker in lateral adjustments groove.
3rd, Automatic-drawing shaped device is by the flat board raw material after oil excessively, with reference to hydraulic pressure and mould punching drawing and forming, such as
Electric cooker inner container, basin, lamp bracket etc., Automatic-drawing shaped device drawing and forming complete semi-finished product after, first push machine
People releases stretching station when placing raw material, while by semi-finished product, and semi-finished product slide after being pushed out along sliding swash plate, pass through weight
Power drop slides to the second locating platform A of the second push robot, then grabbed by the second clamping negative pressure sucker according to instruction
Take and be moved at the second locating platform B, when the semi-finished product that Automatic-drawing shaped device machines are captured again, the second folder
Negative pressure sucker is held simultaneously by the semi-finished product at the second locating platform B, pushes to cutting on station for automatic trimming device, the second folder
The L-shaped connection of second longitudinal direction slide rail of chassis and second longitudinal direction drive mechanism is held, the junction of L-shaped is close to the one of sliding swash plate
Side, it can so give full play to the depth length of the second clamping chassis.
4th, automatic trimming device cuts off the tailings of semi-finished product, and the 3rd push robot will complete on trimming station
Semi-finished product are removed, and are sent on automatic hemming device and continue to process, and semi-finished product are passed through the 3rd clamping negative pressure by the 3rd push robot
Sucker is grabbed on the 3rd locating platform on the 3rd control cabinet, then the 3rd clamping negative pressure sucker according to instruction again crawl half into
During product, the 3rd delivery device simultaneously pushes to the semi-finished product on the 3rd locating platform on the processing stations of automatic hemming device,
After the 3rd push robot removes, automatic hemming device starts according to instruction and processes semi-finished product on request, after the end of job,
Semi-finished product are moved out of automatic hemming device or automatic labeling device, and subsequent processing is sent in preparation, and the 3rd pushes the 3rd of robot
Control cabinet receives signal from monitoring computer, coordinates automatic trimming device, automatic hemming device or automatic labeling device to carry out operation,
The 3rd transversal driving mechanism and the 3rd longitudinal driving mechanism coordinate simultaneously, drive the 3rd clamping negative pressure sucker laterally or vertically to move
It is dynamic, and then drive the transfer of semi-finished product.
5th, the semi-finished product that the 3rd push robot completes crimping procedures remove, and are sent on automatic labeling device and are beaten
Mark, the semi-finished product that automatic labeling device is completed for crimping carry out mark operation, and the 3rd pushes robot by semi-finished product, by the
Three clamping negative pressure suckers grabs on the 3rd locating platform on the 3rd control cabinet, then the 3rd clamping negative pressure sucker according to instruction again
During secondary crawl semi-finished product, the 3rd delivery device by the semi-finished product on the 3rd locating platform, pushes to automatic labeling device simultaneously
On processing stations, after the 3rd push robot removes, automatic labeling device starts according to instruction and by semi-finished product mark on request,
After the end of job, semi-finished product are removed by automatic piling device.
6th, automatic piling device includes an automatic manipulator, the product that be able to will be machined from automatic labeling device
After taking-up, neatly put on pallet one by one, treat that is put a completion, can also extracted laminate automatically and be superimposed placement, and it is follow-up
It is continuous to put product, until reaching setting height, treat that a pallet puts completion, can continue to put on another pallet according to setting
Product is put, is so worked continuously, the production line is adapted to such as the automatic running into bar technological process of punching press, shaping, between each processing procedure
Semifinished or finished goods are transferred or pushed automatically by automatic control system, save cost of labor, are reduced personnel and have been waited waste,
Just genuine automated production is realized, while reduces the potential safety hazard of industrial injury.
Claims (9)
1. the punching press fully-automatic intelligent production system based on remote control, including set gradually automatic feeder (11), from
Dynamic drawing and forming device (12), automatic trimming device (13), automatic hemming device (14), automatic labeling device (15) and automatic heap
Pile device (16), in addition to the automatic control system (2) for remote control production system operating, it is characterised in that：It is described
Automatic control system (2) includes being located to be used to move automatically between the automatic feeder (11) and Automatic-drawing shaped device (12)
Turn the first push robot (3) of push semi-finished product, located at the Automatic-drawing shaped device (12) and automatic trimming device
(13) the second push robot (4), between the automatic trimming device (13) and automatic hemming device (14) and described between
The 3rd push robot (5) between automatic hemming device (14) and automatic labeling device (15), the automatic feeder (11)
Including supply base (111), the supply base (111) is provided with feed drive mechanism (112) and by the feed driving machine
Structure (112) drives the feed drive gear (113) rotated, and the feed drive gear (113) is provided with the feed rotated with it
Disk (114), the supply disk (114) are provided with the placement station (115) that raw material are placed in multiple superpositions, the supply base
(111) infrared induction mechanism (116) is provided with by the placement station (115) of the described first push robot (3) on, it is described red
Outer induction mechanism (116) is used to sense the signal for whetheing there is raw material on the placement station (115) and the placement station (115)
The signal of upper raw material placing height, when the infrared induction mechanism (116), which senses, places on station (115) without raw material
The feed drive mechanism (112) is controlled to drive the supply disk to rotate, close to the placement work of the described first push robot (3)
Position (115) bottom is provided with jacking mechanism (117), and former material on station (115) is placed when the infrared induction mechanism (116) senses
Material controls the jacking mechanism (117) to promote raw material to be increased to setting height when being drawn and highly declining.
2. the punching press fully-automatic intelligent production system according to claim 1 based on remote control, it is characterised in that：It is described
First push robot (3) includes control cabinet (30), and the control cabinet (30) is provided with support underframe (31), the support underframe
(31) transversal driving mechanism (32) and the longitudinal driving mechanism (33) with the transversal driving mechanism (32) transverse shifting are provided with,
The longitudinal driving mechanism (33) is provided with the clamping chassis (34) with its vertical shift, the both ends point of the clamping chassis (34)
Not She You gripping body (35) and delivery device (36), be additionally provided with the excessively oily station (37) of material on the control cabinet (30).
3. the punching press fully-automatic intelligent production system according to claim 2 based on remote control, it is characterised in that：It is described
Transversal driving mechanism (32) includes horizontal slide rail (321) and the transverse slider (322) being erected in the horizontal slide rail (321),
The horizontal slide rail (321) is provided with horizontal servomotor (323), is arranged with the rotating shaft of the horizontal servomotor (323)
One end of drive belt (324), the transverse slider (322) transversely slide rail is driven when the drive belt (324) is mobile
(321) reciprocatingly slide, the longitudinal driving mechanism (33) is set up on the transverse slider (322).
4. the punching press fully-automatic intelligent production system according to claim 2 based on remote control, it is characterised in that：It is described
Longitudinal driving mechanism (33) includes the zigzag tread patterns base (331) on the transversal driving mechanism (32), and the longitudinal direction is driven
Dynamic base (331) is provided with servo longitudinal motor (332) and drives the zigzag tread patterns rotated by the servo longitudinal motor (332)
Gear (333), the longitudinal driving mechanism (33) also include the longitudinal slide rail engaged with the zigzag tread patterns gear (333)
(334), when zigzag tread patterns gear (333) rotates, longitudinal slide rail (334) vertically moves back and forth, the longitudinal slide rail
(334) lower end is connected with clamping chassis (34).
5. the punching press fully-automatic intelligent production system according to claim 2 based on remote control, it is characterised in that：It is described
Gripping body (35) includes the gripping support (351) located at described clamping chassis (34) one end, is set on the gripping support (351)
Have it is multiple can according to product specifications adjustment each other away from gripping negative pressure sucker (352), the delivery device (36) include be located at
The push support (361) of described clamping chassis (34) other end, the push support (361) are provided with lateral adjustments groove (362)
With the push negative pressure sucker (363) being arranged in the lateral adjustments groove (362), the push negative pressure sucker (363) can be along institute
State lateral adjustments groove (362) slip and adjust card and set position.
6. the punching press fully-automatic intelligent production system according to claim 1 based on remote control, it is characterised in that：It is described
Second push robot (4) includes being used for receiving control signal and concurrently done well the second control cabinet (40) of parameter information, described
Second control cabinet (40) is provided with the second support underframe (41), and second support underframe (41) is provided with the second laterally driven machine
Structure (42) and the second longitudinal direction drive mechanism (43) with the second transversal driving mechanism (42) transverse shifting, the second longitudinal direction
Drive mechanism (43) is provided with the second clamping chassis (44) with its vertical shift, the both ends point of the second clamping chassis (44)
Multiple second clamping negative pressure suckers (45) are not evenly equipped with.
7. the punching press fully-automatic intelligent production system according to claim 6 based on remote control, it is characterised in that：It is described
It is provided between Automatic-drawing shaped device (12) and the second push robot (4) and is used to accept through the Automatic-drawing shaped device
(12) the sliding swash plate (121) of the semi-finished product machined, second control cabinet (40), which is provided with, to be used to place semi-finished product
Locating platform (46), semi-finished product deliver to locating platform (46), the second longitudinal direction drive mechanism through the sliding swash plate (121)
(43) with second clamping chassis (44) junction positioned at one end of the described second clamping chassis (44), and positioned at the described second clamping
Close to the side of sliding swash plate (121) on chassis (44).
8. the punching press fully-automatic intelligent production system according to claim 1 based on remote control, it is characterised in that：It is described
3rd push robot (5) includes being used for receiving control signal and concurrently done well the 3rd control cabinet (50) of parameter information, described
3rd control cabinet (50) is provided with the 3rd support underframe (51), and the 3rd support underframe (51) is provided with the 3rd laterally driven machine
Structure (52) and the 3rd longitudinal driving mechanism (53) with the 3rd transversal driving mechanism (52) transverse shifting, the 3rd longitudinal direction
Drive mechanism (53) is provided with the 3rd clamping chassis (54) with its vertical shift, the both ends point of the 3rd clamping chassis (54)
Multiple 3rd clamping negative pressure suckers (55) are not evenly equipped with.
9. the punching press fully-automatic intelligent production system according to claim 1 based on remote control, it is characterised in that：It is described
Jacking mechanism (117) bottom is provided with the hydraulic force mechanism (118) for driving it to move up and down, and is gone back on the supply base (111)
It is upper provided with multiple back-up roller wheels (119) for supporting the supply disk (114) and rotating with it, the supply disk (114)
Multiple gag lever posts (110) for being used to limit former material discharge position, the gag lever post (110) are arranged with by station (115) in placing
Position it is adjustable.
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| CN201610278882.7A CN105834291B (en) | 2016-04-29 | 2016-04-29 | Punching press fully-automatic intelligent production system based on remote control |
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| CN201610278882.7A CN105834291B (en) | 2016-04-29 | 2016-04-29 | Punching press fully-automatic intelligent production system based on remote control |
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Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106200592A (en) * | 2016-08-29 | 2016-12-07 | 中山英达思迅智能科技有限公司 | Intelligent flushing pressing production line management system |
| CN107803599A (en) * | 2017-11-09 | 2018-03-16 | 广东科捷龙机器人有限公司 | Intelligent automatic trimming shaping paper moulding apparatus |
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| CN111014446A (en) * | 2019-12-31 | 2020-04-17 | 大昌汽车部件股份有限公司 | Full-automatic production device for stamping and stretching |
| CN111069915A (en) * | 2020-01-03 | 2020-04-28 | 云南科保模架有限责任公司 | Integrated device with automatic sawing, punching, automatic feeding and discharging functions |
| CN112045079B (en) * | 2020-03-25 | 2022-06-14 | 青岛高科通信股份有限公司 | Automatic processing equipment for clamping piece of multifunctional electric power instrument |
| CN111940631A (en) * | 2020-08-29 | 2020-11-17 | 浙江赤诚工贸有限公司 | Continuous production equipment for pots and working method |
| CN113458232B (en) * | 2021-07-08 | 2022-04-15 | 东莞市建星实业有限公司 | Tensile bucket production system |
| CN114407127B (en) * | 2022-02-16 | 2023-11-28 | 广西思迈生物科技有限公司 | Cutting system of medical film |
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