CN105834291A - Full-automatic intelligent punching production system based on remote control - Google Patents

Full-automatic intelligent punching production system based on remote control Download PDF

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Publication number
CN105834291A
CN105834291A CN201610278882.7A CN201610278882A CN105834291A CN 105834291 A CN105834291 A CN 105834291A CN 201610278882 A CN201610278882 A CN 201610278882A CN 105834291 A CN105834291 A CN 105834291A
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China
Prior art keywords
automatic
underframe
clamping
robot
raw
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Granted
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CN201610278882.7A
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Chinese (zh)
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CN105834291B (en
Inventor
吴洪德
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Guangdong Technology Dragon Robot Co Ltd
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Guangdong Technology Dragon Robot Co Ltd
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Priority to CN201610278882.7A priority Critical patent/CN105834291B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/18Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

Abstract

The invention discloses a full-automatic intelligent punching production system based on remote control. According to the technical scheme, the full-automatic intelligent punching production system is characterized by comprising an automatic feeding device, an automatic drawing molding device, an automatic edge trimming device, an automatic edge curling device, an automatic labeling device and an automatic stacking device which are arranged in sequence, and further comprising an automatic control system used for controlling the production line to operate in a remote mode. The automatic control system comprises a first pushing robot, a second pushing robot and third pushing robots, wherein the first pushing robot is arranged between the automatic feeding device and the automatic drawing molding device and used for automatically transferring and pushing semi-finished products; the second pushing robot is arranged between the automatic drawing molding device and the automatic edge trimming device; and the third pushing robots are arranged between the automatic edge trimming device and the automatic edge curling device and between the automatic edge curling device and the automatic labeling device. According to the full-automatic intelligent punching production system based on remote control, unmanned automated operation can be realized in all manufacture procedures, the semi-finished products can be transferred automatically between the manufacture procedures, and therefore automatic production is achieved in a real sense.

Description

Based on the punching press fully-automatic intelligent production system remotely controlled
[technical field]
The present invention relates to a kind of automatic assembly line, specific design is a kind of based on rushing of remotely controlling Pressure fully-automatic intelligent production system.
[background technology]
In the prior art, the industry such as punching press, molding is all labor-intensive production, because of it The particularity of product cannot realize automated production, due to product component supplied materials poor consistency, nothing Rules etc., need manually to carry out positioning product in a large number, identify direction, week during producing assembling Turn material etc., cause producing that production capacity is low, production technology falls behind and it is low to produce product qualified rate, and There is bigger potential safety hazard in production process, often has security incident to occur.Even if there being respective process Having carried out the trial of automated production, but front and back processing procedure restricts, whole line production efficiency is still low, Real automated production cannot be realized.
[summary of the invention]
The present invention seeks to overcome deficiency of the prior art, it is provided that a kind of based on remotely controlling Punching press fully-automatic intelligent production system, each processing procedure all can unmanned automated job, between processing procedure Semi-finished product transfer realizes automatization, it is achieved real automated production.
The present invention is achieved by the following technical solutions:
Based on the punching press fully-automatic intelligent production system remotely controlled, it is characterised in that: include depending on The automatic feeder of secondary setting, Automatic-drawing shaped device, automatic trimming device, automatically roll up Limit device, automatic labeling device and automatic piling device, also include for remotely controlling this production The automatic control system of line operating, described automatic control system includes being located at described Automatic-feeding dress Put and push for transfer automatically between Automatic-drawing shaped device the first propelling movement machine of semi-finished product People, second be located between described Automatic-drawing shaped device and automatic trimming device push machine People, it is located between described automatic trimming device and automatic hemming device and described automatic hemming device And the 3rd propelling movement robot between automatic labeling device.
As above based on the punching press fully-automatic intelligent production system remotely controlled, its feature exists In: described first pushes robot includes that control chamber, described control chamber are provided with support underframe, Described support underframe is provided with transversal driving mechanism and with described transversal driving mechanism transverse shifting Longitudinal driving mechanism, described longitudinal driving mechanism is provided with at the bottom of the clamping with its vertical movement Frame, described clamping underframe be respectively arranged at two ends with gripping body and delivery device, described control chamber On be additionally provided with material cross oil station, for lower surface raw-material to flat board add attachment, be used for Prevent the oil product of raw material tear during drawing and forming.
Described automatic feeder includes that supply base, described supply base are provided with feed and drive Mechanism and the feed rotated by the drive of described feed drive mechanism drive gear, and described feed drives Gear is provided with the supply disk rotated with it, and described supply disk is provided with multiple superposition and places former material The placement station of material, near the described first placement station pushing robot on described supply base Side is provided with infrared induction mechanism, and described infrared induction mechanism is used for sensing on described placement station to be had Without the signal of raw material placing height on raw-material signal and described placement station, when described red Outer induction mechanism sense placement station on without raw material time control described feed drive mechanism band Dynamic described supply disk rotates, and is provided with top near the described first placement station bottom pushing robot Support mechanism, when described infrared induction mechanism senses that on placement station, raw material is drawn and height Controlling described jacking mechanism during decline promotes raw material to be increased to setting height.
As above based on the punching press fully-automatic intelligent production system remotely controlled, its feature exists In: it is horizontal be erected on described horizontal slide rail that described transversal driving mechanism includes horizontal slide rail Slide block, described horizontal slide rail is provided with horizontal servomotor, the rotating shaft of described horizontal servomotor On be arranged with drive belt one end, drive described transverse slider when described driving belt moves Transversely slide rail reciprocatingly slides, and described longitudinal driving mechanism is set up on described transverse slider.
As above based on the punching press fully-automatic intelligent production system remotely controlled, its feature exists In: described longitudinal driving mechanism includes being located at the bottom of the zigzag tread patterns on described transversal driving mechanism Seat, described zigzag tread patterns base is provided with servo longitudinal motor and by described servo longitudinal motor belt motor The dynamic zigzag tread patterns gear rotated, described longitudinal driving mechanism also includes and described zigzag tread patterns tooth Longitudinal slide rail of wheel engagement, when zigzag tread patterns pinion rotation, longitudinal direction slide rail is the most reciprocal Motion, the lower end of described longitudinal slide rail is connected with clamping underframe.
As above based on the punching press fully-automatic intelligent production system remotely controlled, its feature exists In: described gripping body includes the gripping support being located at described clamping underframe one end, described folder Take support and be provided with multiple gripping negative pressure sucker that can adjust mutual spacing according to product specification, institute State delivery device and include being located at the propelling movement support of the described clamping underframe other end, described propelling movement support It is provided with lateral adjustments groove and the propelling movement negative pressure sucker being arranged in described lateral adjustments groove, described Propelling movement negative pressure sucker can slide along described lateral adjustments groove and regulate card and set position.
As above based on the punching press fully-automatic intelligent production system remotely controlled, its feature exists In: described second push robot include for receive control signal concurrently do well parameter letter Second control chamber of breath, described second control chamber is provided with the second support underframe, described second Support underframe is provided with the second transversal driving mechanism and laterally moves with described second transversal driving mechanism The second dynamic longitudinal driving mechanism, described second longitudinal driving mechanism is provided with and vertically moves with it Second clamping underframe, described second clamping underframe two ends be evenly equipped with respectively multiple second clamping Negative pressure sucker.
As above based on the punching press fully-automatic intelligent production system remotely controlled, its feature exists In: described Automatic-drawing shaped device and second pushes the machine human world and is provided with for accepting through described The sliding swash plate of the semi-finished product that Automatic-drawing shaped device machines, on described second control chamber Being provided with the locating platform for placing semi-finished product, it is flat that semi-finished product deliver to location through described sliding swash plate Platform, described second longitudinal driving mechanism and the second clamping underframe junction are positioned at described second clamping One end of underframe, and be positioned on described second clamping underframe near the side of sliding swash plate.
As above based on the punching press fully-automatic intelligent production system remotely controlled, its feature exists In: the described 3rd pushes robot includes concurrently doing well parameter information for receiving control signal The 3rd control chamber, described 3rd control chamber is provided with the 3rd support underframe, and the described 3rd supports Underframe is provided with the 3rd transversal driving mechanism and with described 3rd transversal driving mechanism transverse shifting The 3rd longitudinal driving mechanism, described 3rd longitudinal driving mechanism is provided with its vertically movement 3rd clamping underframe, it is negative that the two ends of described 3rd clamping underframe are evenly equipped with multiple 3rd clamping respectively Pressure sucker.
As above based on the punching press fully-automatic intelligent production system remotely controlled, its feature exists In: described jacking mechanism bottom is provided with its hydraulic force mechanism moved up and down of drive, described confession It is additionally provided with multiple for supporting described supply disk the support roller rotated with it, institute on material base State to be positioned on supply disk by placement station and be arranged with multiple limit for limiting raw material position Position bar, the position of described gag lever post is adjustable.
Compared with prior art, the present invention has the following advantages:
1, the full-automatic molding production line of the present invention, is suitable for being drawn into such as planar metal sheet material Type, the equipment in technological process all can unmanned automatic operation, by monitoring computer and scene Production billboard is seeked advice from, and the automated production equipment controlling each processing procedure is combined, and speed of production can Control, effectively reduces in quantity processed, produces abnormal controlled, finds that abnormal quality can be reviewed immediately Or stop line lookup abnormal cause, and improve efficiency, quality control is in controlled range, it is achieved that just Genuine automated production;
2, the full-automatic molding production line of the present invention, between each processing procedure, semifinished or finished goods passes through Automatic control system automatically transfers or pushes, and substitutes manual work completely, and i.e. every robot can Saving 2-3 staff, an automatic assembly line split run can save 10 people;;
3, the full-automatic molding production line of the present invention, it is to avoid industrial injury surprisingly produces, and reduces The danger of production line operation, decreases the reparation that enterprise occurs because industrial injury is unexpected simultaneously;
4, the full-automatic molding production line of the present invention, production process remote-controllable, hommization Design, is all designed with man-machine dialog interface, simple to operate, easy to learn, understandable, and each operation fills The robot put or coordinate can be independently arranged, and conveniently keeps in repair or eliminates and change, has reached energy-saving and environmental protection Requirement.
[accompanying drawing explanation]
Fig. 1 is axonometric chart of the present invention;
Fig. 2 is axonometric chart of the present invention;
Fig. 3 is that the present invention first pushes robot axonometric chart;
Fig. 4 is that the present invention first pushes robot axonometric chart;
Fig. 5 is that the present invention first pushes robot axonometric chart;
Fig. 6 is that the present invention first pushes partial perspective view of robot;
Fig. 7 is that the present invention first pushes partial perspective view of robot;
Fig. 8 is that the present invention second pushes robot axonometric chart;
Fig. 9 is automatic feeder axonometric chart of the present invention;
Figure 10 is automatic feeder partial perspective view of the present invention;
Figure 11 is automatic piling device axonometric chart of the present invention.
[detailed description of the invention]
According to the punching press fully-automatic intelligent production system based on remotely control described in Fig. 1-11, Including the automatic feeder 11 set gradually, Automatic-drawing shaped device 12, automatic trimming Device 13, automatic hemming device 14, automatic labeling device 15 and automatic piling device 16, Also include the automatic control system 2 for remotely controlling this production line, described in automatically control System 2 include being located between described automatic feeder 11 and Automatic-drawing shaped device 12 for Automatically transfer pushes the first propelling movement robot 3 of semi-finished product, is located at described Automatic-drawing molding dress Put the between 12 and automatic trimming device 13 second propelling movement robot 4, be located at described automatic trimming Between device 13 and automatic hemming device 14 and described automatic hemming device 14 and automatic labeling The 3rd propelling movement robot 5 between device 15.Raw based on the punching press fully-automatic intelligent remotely controlled Product system includes automatic feeder, Automatic-drawing shaped device, automatic trimming device, automatically Hemming device, automatic labeling device and automatic piling device, and first be arranged between by interval Push robot, the second propelling movement robot and the 3rd pushes robot, and monitoring computer, altogether With constituting a set of automatic operating system, automatic control system is by monitoring computer and on-the-spot life Produce plan billboard and control described first propelling movement robot, the second propelling movement robot and the 3rd pusher Device people's synchronization job, between this production line each processing procedure, semifinished or finished goods is by automatic control system certainly Dynamic transfer or propelling movement, save cost of labor, and the personnel of decreasing have waited waste, it is achieved the genuinest Automated production, decreases the potential safety hazard of industrial injury simultaneously.
Described first propelling movement robot 3 includes that control chamber 30, described control chamber 30 are provided with and props up Support underframe 31, described support underframe 31 be provided with transversal driving mechanism 32 and with described laterally The longitudinal driving mechanism 33 of drive mechanism 32 transverse shifting, on described longitudinal driving mechanism 33 It is provided with the clamping underframe 34 with its vertical movement, being respectively arranged at two ends with of described clamping underframe 34 Gripping body 35 and delivery device 36, described control chamber 30 is additionally provided with material and crosses oil station 37, add attachment for lower surface raw-material to flat board, be used for preventing in drawing and forming process The oil product of middle raw material tear.First control chamber pushing robot is used for receiving control signal also Send state parameter information, control raw material on automatic feeder, grabbed by gripping body Getting the material on control chamber to cross on oil station, lower surface raw-material to flat board adds attaching oil Product, when then gripping body captures raw material again according to instruction, delivery device is simultaneously by material mistake The raw material completed through oil on oil station, pushes to the stretching work of Automatic-drawing shaped device On position, after delivery device removes, raw material is drawn by Automatic-drawing shaped device according to instruction startup Being stretched into type, after the end of job, second pushes robot moves the semi-finished product completed on stretching station Go out, prepare be sent on automatic trimming device continue processing, first push robot control chamber from Monitoring computer accepts signal, coordinates automatic feeder and Automatic-drawing shaped device to make Industry, transversal driving mechanism and longitudinal driving mechanism coordinate simultaneously, drive gripping body and pusher Structure laterally or vertically moves, and then drives raw-material transfer.
Described automatic feeder 11 includes supply base 111, on described supply base 111 It is provided with feed drive mechanism 112 and is driven the feed of rotation to drive by described feed drive mechanism 112 Moving gear 113, described feed drives gear 113 to be provided with the supply disk 114 rotated with it, Described supply disk 114 is provided with multiple superposition and places raw-material placement station 115, described confession It is provided with infrared near the described first placement station 115 side pushing robot 3 on material base 111 Induction mechanism 116, described infrared induction mechanism 116 is used for sensing described placement station 115 With or without the signal of raw material placing height on raw-material signal and described placement station 115, when Described infrared induction mechanism 116 sense placement station 115 on without raw material time control described confession Material drive mechanism 112 drives described supply disk to rotate, and pushes robot 3 near described first Place station 115 bottom and be provided with jacking mechanism 117, when described infrared induction mechanism 116 senses On placement station 115, raw material controls described jacking mechanism 117 when being drawn and highly decline Raw material is promoted to be increased to setting height.Automatic feeder can be to Automatic-drawing shaped device Plate tension material without interruption, supply disk arranges multiple placement station, is automatically controlling After system sends the instruction that feeds intake, feed drive mechanism drives feed to drive pinion rotation, and then band Dynamic supply disk rotates, and places station for preferably two, places hollow slots in the middle of station, near first Push the placement station of robot, the jacking mechanism of its hollow slots bottom, pass at hollow slots, Upwards continue the raw material that jacking superposition is placed, after raw material is drawn, raw-material height Declining, infrared induction mechanism, by sensing its position, controls jacking mechanism and boosts raw material Height so that it is maintain setting height, to facilitate the first propelling movement robot to take, when this is put The raw material putting station has been drawn, and infrared induction mechanism sends signal, feed drive mechanism band Dynamic feed drives pinion rotation, and then drives supply disk to rotate, and another places raw-material putting Putting station to work near the first propelling movement robot, another places station by manually mending to it Material, so coordinates continuous feeding.
Described transversal driving mechanism 32 includes horizontal slide rail 321 and is erected at described horizontal slide rail Transverse slider 322 on 321, described horizontal slide rail 321 is provided with horizontal servomotor 323, The one end driving belt 324 it is arranged with, when described in the rotating shaft of described horizontal servomotor 323 Belt 324 is driven to drive described transverse slider 322 transversely slide rail 321 back and forth to slide when moving Dynamic, described longitudinal driving mechanism 33 is set up on described transverse slider 322.Laterally servo electricity Machine drives and drives belt to be driven belt drive along pulley rotation, transverse slider, transversely slide Rail transverse reciprocating slides, and speed and position that horizontal Serve Motor Control slides laterally accurately are controlled System, longitudinal driving mechanism is connected with transverse slider, transverse slider drive traverse motion, And then drive is connected clamping underframe transverse shifting with longitudinal driving mechanism.
Described longitudinal driving mechanism 33 includes that the longitudinal direction being located on described transversal driving mechanism 32 is driven Dynamic base 331, described zigzag tread patterns base 331 is provided with servo longitudinal motor 332 and by institute State servo longitudinal motor 332 and drive the zigzag tread patterns gear 333 rotated, described zigzag tread patterns machine Structure 33 also includes the longitudinal slide rail 334 engaged with described zigzag tread patterns gear 333, works as longitudinal direction When driving gear 333 to rotate, longitudinal direction slide rail 334 vertically moves back and forth, described the most sliding The lower end of rail 334 is connected with clamping underframe 34.The zigzag tread patterns base of longitudinal driving mechanism sets Being placed on transverse slider, together transverse shifting, servo longitudinal driven by motor is longitudinally driven simultaneously Moving gear rotates, and when zigzag tread patterns pinion rotation, the longitudinal direction engaged with zigzag tread patterns gear is sliding Rail is promoted vertically to move, and then drives the clamping underframe being connected with longitudinal slide rail along perpendicular Nogata is to movement.
Described gripping body 35 includes the gripping support being located at described clamping underframe 34 one end 351, described gripping support 351 is provided with multiple energy and adjusts mutual spacing according to product specification Gripping negative pressure sucker 352, described delivery device 36 include being located at described clamping underframe 34 another The propelling movement support 361 of end, described propelling movement support 361 is provided with lateral adjustments groove 362 and card sets Propelling movement negative pressure sucker 363 in described lateral adjustments groove 362, described propelling movement negative pressure sucker 363 Can slide along described lateral adjustments groove 362 and regulate card and set position.Gripping body passes through multiple folders Taking negative pressure sucker absorption raw material or semi-finished product, gripping negative pressure sucker can be according to the rule of gripping thing Lattice, adjust and space between distance, it is ensured that safety is placed in gripping, push pushing away on support Sending negative pressure sucker, it is possible to according to pushing position needs, in lateral adjustments groove, regulation pushes negative pressure The position of sucker.
Described second pushes robot 4 includes concurrently doing well parameter for receiving control signal Second control chamber 40 of information, described second control chamber 40 is provided with the second support underframe 41, Described second support underframe 41 is provided with the second transversal driving mechanism 42 and with described second horizontal Second longitudinal driving mechanism 43 of drive mechanism 42 transverse shifting, described second zigzag tread patterns machine Structure 43 is provided with the second clamping underframe 44 with its vertical movement, described second clamping underframe 44 Two ends be evenly equipped with respectively multiple second clamping negative pressure sucker 45.Second pushes robot will be from The semi-finished product that dynamic drawing and forming device machines, are sent to the second control chamber by sliding swash plate On the second locating platform A at arrange location, then second clamping negative pressure sucker according to instruction by it Capture and move to the second locating platform B, treat again to capture the processing of Automatic-drawing shaped device During the semi-finished product completed, half at the second locating platform B is become by the second clamping negative pressure sucker simultaneously Product, push to automatic trimming device cuts on station, after the removal of the second propelling movement robot, Automatic trimming device starts according to instruction and is cut on request by semi-finished product, after the end of job, and the 3rd Push robot and will cut the semi-finished product removal completed on station, prepare to be sent to automatic hemming device Upper continuation is processed, and the second the second control chamber pushing robot accepts signal from monitoring computer, joins Close Automatic-drawing shaped device and automatic hemming device carries out operation, simultaneously the second laterally driven machine Structure and the second longitudinal driving mechanism coordinate, and drive the second clamping negative pressure sucker laterally or vertically to move Dynamic, and then drive the transfer of semi-finished product.
It is provided with for accepting between described Automatic-drawing shaped device 12 and the second propelling movement robot 4 Through the sliding swash plate 121 of the semi-finished product that described Automatic-drawing shaped device 12 machines, institute Stating the second control chamber 40 and be provided with the locating platform 46 for placing semi-finished product, semi-finished product are through institute State sliding swash plate 121 and deliver to locating platform 46, described second longitudinal driving mechanism 43 and second Clamping underframe 44 junction is positioned at one end of described second clamping underframe 44, and is positioned at described the Near the side of sliding swash plate 121 on two clamping underframe 44.Automatic-drawing shaped device stretches After the semi-finished product that molding completes, when first pushes robot at placement raw material, simultaneously will be partly Finished product releases stretching station, and semi-finished product are pushed out tailing edge sliding swash plate and slide, pass through gravity-head Landing is at the second locating platform A, then is captured also according to instruction by the second clamping negative pressure sucker Mobile to the second locating platform B, treat again to capture what Automatic-drawing shaped device machined During semi-finished product, the second clamping negative pressure sucker, simultaneously by the semi-finished product at the second locating platform B, pushes away That delivers to automatic trimming device cuts on station, the second clamping underframe and the second longitudinal driving mechanism Second longitudinal L-shaped connection of slide rail, the junction of L-shaped near the side of sliding swash plate, as This can give full play to the depth length of the second clamping underframe, can reduce the second pusher simultaneously The equipment volume of device people, shortens process apparatus spacing, saves space.
Described 3rd pushes robot 5 includes concurrently doing well parameter for receiving control signal 3rd control chamber 50 of information, described 3rd control chamber 50 is provided with the 3rd support underframe 51, Described 3rd support underframe 51 is provided with the 3rd transversal driving mechanism 52 and with described 3rd horizontal 3rd longitudinal driving mechanism 53 of drive mechanism 52 transverse shifting, described 3rd zigzag tread patterns machine Structure 53 is provided with the 3rd clamping underframe 54 with its vertical movement, described 3rd clamping underframe 54 Two ends be evenly equipped with respectively multiple 3rd clamping negative pressure sucker 55.3rd pushes robot will be from Semi-finished product on dynamic trimming device or automatic hemming device, are captured by the 3rd clamping negative pressure sucker On the 3rd locating platform on the 3rd control chamber, then the 3rd clamping negative pressure sucker is according to instruction again During semi-finished product on secondary crawl automatic trimming device or automatic hemming device, the 3rd delivery device with Time by the semi-finished product on the 3rd locating platform, push to automatic hemming device or automatic labeling device Processing stations on, until the 3rd push robot removal after, automatic hemming device or automatic labeling Device starts according to instruction and is processed on request by semi-finished product, and after the end of job, semi-finished product are moved out of Automatic hemming device or automatic labeling device, prepare to be sent to subsequent processing, and the 3rd pushes robot The 3rd control chamber accept signal from monitoring computer, coordinate automatic trimming device, automatic rolling dress Put or automatic labeling device carries out operation, simultaneously the 3rd transversal driving mechanism and the 3rd zigzag tread patterns Mechanism coordinates, and drives the 3rd clamping negative pressure sucker laterally or vertically to move, and then drives semi-finished product Transfer.
Described jacking mechanism 117 bottom is provided with its hydraulic force mechanism moved up and down of drive 118, described supply base 111 is additionally provided with multiple for support described supply disk 114 and with Its support roller 119 rotated, described supply disk 114 is positioned at placement station 115 other symmetrical It is provided with multiple gag lever post 110 for limiting raw material position, the position of described gag lever post 110 Adjustable.Jacking mechanism is promoted by hydraulic force mechanism and ejects the hollow slots placing station, feed Multiple support rollers on dish, can support supply disk smooth rotation, preferably four gag lever posts simultaneously Around placing the uniform setting of station, and gag lever post spacing can be regulated according to specifications of raw materials, simultaneously There is gap between gag lever post, the first propelling movement robot material extracting operation will not be hindered.
Described automatic piling device 16 include on described automatic labeling device 15 by product Put neat after taking-up successively and after having put, automatically increase laminate until setting height Automatic manipulator 161, automatic piling device includes an automatic manipulator, it is possible to from patch automatically After the product machined is taken out by device for mark, neatly put on pallet one by one, treat one layer Put, also can automatically extract laminate and superposition is placed, then continue to put product, until Reach setting height, treat that a pallet has been put, it is possible to continue at another pallet according to setting On put product, so work continuously.
Full-automatic molding apparatus for production line start principle:
1, include that Automatic-feeding fills based on the punching press fully-automatic intelligent production system remotely controlled Put, Automatic-drawing shaped device, automatic trimming device, automatic hemming device, automatic labeling fill Put and automatic piling device, and by interval be arranged between first propelling movement robot, second push Robot and the 3rd pushes robot, and monitoring computer, collectively forms a set of automatic operating System, automatic control system controls described the by monitoring computer and on-the-spot production schedule billboard One pushes robot, the second propelling movement robot and the synchronization job of the 3rd propelling movement robot, this production Between line each processing procedure, semifinished or finished goods is automatically transferred by automatic control system or is pushed, and saves people Work cost, the personnel of decreasing have waited waste, it is achieved just genuine automated production, reduce simultaneously The potential safety hazard of industrial injury, automatic feeder can be without interruption to Automatic-drawing shaped device Plate tension material, supply disk arranges multiple placement station, sends at automatic control system Feeding intake after instruction, feed drive mechanism drives feed to drive pinion rotation, and then drives supply disk Rotate, place station for preferably two, place hollow slots in the middle of station, push machine near first The placement station of people, the jacking mechanism of its hollow slots bottom, pass at hollow slots, upwards hold The raw material that continuous jacking superposition is placed, after raw material is drawn, raw-material height declines, Infrared induction mechanism, by sensing its position, controls jacking mechanism and boosts raw-material height Degree so that it is maintain setting height, to facilitate the first propelling movement robot to take, when this placement work The raw material of position has been drawn, and infrared induction mechanism sends signal, and feed drive mechanism drives and supplies Material drives pinion rotation, and then drives supply disk to rotate, and another places raw-material placement work Position pushes robot near first and works on, and another places station by manually to its feed supplement, as This coordinates continuous feeding, the first control chamber pushing robot to be used for receiving control signal and sending State parameter information, is controlled raw material on automatic feeder, is grabbed by gripping body Material on control chamber is crossed on oil station, and lower surface raw-material to flat board adds attachment oil product, When then gripping body captures raw material again according to instruction, oil work crossed by material by delivery device simultaneously The raw material completed through oil on position, pushes to the stretching station of Automatic-drawing shaped device On.
2, the first horizontal servomotor pushing robot drives and drives belt along belt round Dynamic, transverse slider is driven belt drive, and transversely slide rail transverse reciprocating slides, horizontal servo Speed and position that motor control slides laterally accurately control, longitudinal driving mechanism and transverse slider Connect, transverse slider drive traverse motion, and then drive is connected with longitudinal driving mechanism Clamping underframe transverse shifting, the zigzag tread patterns base of longitudinal driving mechanism is arranged at transverse slider On, transverse shifting together, simultaneously servo longitudinal driven by motor zigzag tread patterns pinion rotation, When zigzag tread patterns pinion rotation, the longitudinal slide rail engaged with zigzag tread patterns gear is promoted along perpendicular Nogata is to movement, and then drives the clamping underframe being connected with longitudinal slide rail vertically to move, Gripping body, by multiple gripping negative pressure suckers absorption raw material or semi-finished product, grips negative pressure sucker Can adjust space between distance according to the specification of gripping thing, it is ensured that peace is placed in gripping Entirely, push the propelling movement negative pressure sucker on support, it is possible to according to pushing position needs, laterally adjusting In joint groove, regulation pushes the position of negative pressure sucker.
3, Automatic-drawing shaped device is by the flat board raw material after oil excessively, in conjunction with hydraulic pressure and mould Tool punching stretch forming, such as electric cooker inner container, basin, lamp bracket etc., Automatic-drawing shaped device After the semi-finished product that drawing and forming completes, when first pushes robot at placement raw material, simultaneously Semi-finished product are released stretching station, and semi-finished product are pushed out tailing edge sliding swash plate and slide, pass through gravity Drop landing to second push robot the second locating platform A place, then by second clamp negative pressure Sucker is captured according to instruction and mobile to the second locating platform B, treats again to capture automatically to draw When stretching the semi-finished product that shaped device machines, the second clamping negative pressure sucker positions second simultaneously Semi-finished product at platform B, push to automatic trimming device cuts on station, the second clamping end Frame and second longitudinal L-shaped connection of slide rail of the second longitudinal driving mechanism, the junction of L-shaped is leaned on The side of nearly sliding swash plate, so can give full play to the depth length of the second clamping underframe.
4, the tailing of semi-finished product is excised by automatic trimming device, and the 3rd pushes robot The semi-finished product removal that will complete on trimming station, is sent on automatic hemming device continue processing, the Three propelling movement robots, by semi-finished product, are grabbed on the 3rd control chamber by the 3rd clamping negative pressure sucker The 3rd locating platform on, then the 3rd clamping negative pressure sucker according to instruction again capture semi-finished product Time, the 3rd delivery device, simultaneously by the semi-finished product on the 3rd locating platform, pushes to automatic rolling On the processing stations of device, after the 3rd pushes robot removal, automatic hemming device is according to instruction Starting and processed on request by semi-finished product, after the end of job, semi-finished product are moved out of automatic rolling dress Putting or automatic labeling device, prepare to be sent to subsequent processing, the 3rd pushes the 3rd control of robot Case accepts signal from monitoring computer, coordinates automatic trimming device, automatic hemming device or automatically pastes Device for mark carries out operation, and the 3rd transversal driving mechanism and the 3rd longitudinal driving mechanism coordinate simultaneously, Drive the 3rd clamping negative pressure sucker laterally or vertically to move, and then drive the transfer of semi-finished product.
5, the 3rd push the semi-finished product removal that crimping procedures is completed by robot, be sent to automatically Carrying out mark on device for labeling, the semi-finished product that automatic labeling device completes for crimping carry out mark Operation, the 3rd propelling movement robot, by semi-finished product, grabs the 3rd by the 3rd clamping negative pressure sucker On the 3rd locating platform on control chamber, then the 3rd clamping negative pressure sucker captures again according to instruction During semi-finished product, the 3rd delivery device, simultaneously by the semi-finished product on the 3rd locating platform, pushes to certainly On the processing stations of dynamic device for labeling, after the 3rd pushes robot removal, automatic labeling device Starting and by semi-finished product mark on request according to instruction, after the end of job, semi-finished product are by automatic piling Device removes.
6, automatic piling device includes an automatic manipulator, it is possible to from automatic labeling device After the middle product taking-up that will machine, neatly put on pallet one by one, treat that one layer has been put Become, also can automatically extract laminate and superposition is placed, then continue to put product, until it reaches set Fixed height, treats that a pallet has been put, it is possible to continue to put on another pallet according to setting Product, so works continuously, and this production line is suitable for such as punching press, the one-tenth bar technological process of molding Automatically running, between each processing procedure, semifinished or finished goods is automatically transferred by automatic control system or is pushed away Sending, save cost of labor, the personnel of decreasing have waited waste, it is achieved just genuine automated production, Decrease the potential safety hazard of industrial injury simultaneously.

Claims (10)

1. based on the punching press fully-automatic intelligent production system remotely controlled, it is characterised in that: bag Include automatic feeder (11), the Automatic-drawing shaped device (12), automatically set gradually Trimming device (13), automatic hemming device (14), automatic labeling device (15) and automatically Bunching device (16), also includes the automatic control system for remotely controlling this production line (2), described automatic control system (2) include being located at described automatic feeder (11) and The first pusher of semi-finished product is pushed for transfer automatically between Automatic-drawing shaped device (12) Device people (3), it is located at described Automatic-drawing shaped device (12) and automatic trimming device (13) Between the second propelling movement robot (4), be located at described automatic trimming device (13) and automatically volume Between limit device (14) and described automatic hemming device (14) and automatic labeling device (15) Between the 3rd propelling movement robot (5).
The most according to claim 1 based on the punching press fully-automatic intelligent production remotely controlled System, it is characterised in that: described first pushes robot (3) includes control chamber (30), Described control chamber (30) is provided with support underframe (31), and described support underframe sets on (31) There are transversal driving mechanism (32) and indulging with described transversal driving mechanism (32) transverse shifting To drive mechanism (33), described longitudinal driving mechanism (33) is provided with its vertical movement Clamping underframe (34), described clamping underframe (34) be respectively arranged at two ends with gripping body (35) With delivery device (36), described control chamber (30) is additionally provided with material and crosses oil station (37), Add attachment for lower surface raw-material to flat board, be used for preventing during drawing and forming The oil product of raw material tear.
The most according to claim 1 based on the punching press fully-automatic intelligent production remotely controlled System, it is characterised in that: described automatic feeder (11) includes supply base (111), Described supply base (111) is provided with feed drive mechanism (112) and is driven by described feed Motivation structure (112) drives the feed rotated to drive gear (113), and described feed drives gear (113) being provided with the supply disk (114) rotated with it, described supply disk sets on (114) Multiple superposition is had to place raw-material placement station (115), on described supply base (111) It is provided with infrared induction near the described first placement station (115) side pushing robot (3) Mechanism (116), described infrared induction mechanism (116) is used for sensing described placement station (115) On with or without the letter of the upper raw material placing height of raw-material signal and described placement station (115) Number, when described infrared induction mechanism (116) senses in placement station (115) without former material Controlling described feed drive mechanism (112) during material drives described supply disk to rotate, near described First placement station (115) bottom pushing robot (3) is provided with jacking mechanism (117), When described infrared induction mechanism (116) senses that the upper raw material of placement station (115) is taken With and control described jacking mechanism (117) when highly declining and promote raw material to be increased to set height Degree.
The most according to claim 2 based on the punching press fully-automatic intelligent production remotely controlled System, it is characterised in that: described transversal driving mechanism (32) includes horizontal slide rail (321) With the transverse slider (322) being erected on described horizontal slide rail (321), described horizontal slide rail (321) horizontal servomotor (323) it is provided with, described horizontal servomotor (323) The one end driving belt (324) it is arranged with, when described driving belt (324) is moved in rotating shaft Described transverse slider (322) transversely slide rail (321) is driven to reciprocatingly slide time dynamic, described Longitudinal driving mechanism (33) is set up on described transverse slider (322).
The most according to claim 2 based on the punching press fully-automatic intelligent production remotely controlled System, it is characterised in that: described longitudinal driving mechanism (33) includes being located at and described laterally drives Zigzag tread patterns base (331) on motivation structure (32), described zigzag tread patterns base (331) It is provided with servo longitudinal motor (332) and is turned by the drive of described servo longitudinal motor (332) Dynamic zigzag tread patterns gear (333), described longitudinal driving mechanism (33) also includes with described Longitudinal slide rail (334) that zigzag tread patterns gear (333) engages, when zigzag tread patterns gear (333) During rotation, longitudinal direction slide rail (334) vertically moves back and forth, described longitudinal slide rail (334) Lower end with clamping underframe (34) be connected.
The most according to claim 2 based on the punching press fully-automatic intelligent production remotely controlled System, it is characterised in that: described gripping body (35) includes being located at described clamping underframe (34) The gripping support (351) of one end, described gripping support (351) is provided with multiple energy according to producing Product specification adjusts the gripping negative pressure sucker (352) of mutual spacing, described delivery device (36) Including being located at the propelling movement support (361) of described clamping underframe (34) other end, described propelling movement Support (361) is provided with lateral adjustments groove (362) and is arranged in described lateral adjustments groove (362) In propelling movement negative pressure sucker (363), described propelling movement negative pressure sucker (363) can along described laterally Regulating tank (362) slides and regulates card and sets position.
The most according to claim 1 based on the punching press fully-automatic intelligent production remotely controlled System, it is characterised in that: described second pushes robot (4) includes for receiving control Signal concurrently does well second control chamber (40) of parameter information, described second control chamber (40) Being provided with the second support underframe (41), it is horizontal that described second support underframe (41) is provided with second To drive mechanism (42) with the of described second transversal driving mechanism (42) transverse shifting Two longitudinal driving mechanisms (43), described second longitudinal driving mechanism (43) is provided with erects with it The second clamping underframe (44) that translation is dynamic, the two ends of described second clamping underframe (44) are respectively It is evenly equipped with multiple second clamping negative pressure sucker (45).
The most according to claim 7 based on the punching press fully-automatic intelligent production remotely controlled System, it is characterised in that: described Automatic-drawing shaped device (12) pushes machine with second It is provided with between people (4) and machines through described Automatic-drawing shaped device (12) for accepting The sliding swash plate (121) of semi-finished product, described second control chamber (40) is provided with for placing The locating platform (46) of semi-finished product, semi-finished product deliver to location through described sliding swash plate (121) Platform (46), described second longitudinal driving mechanism (43) is with the second clamping underframe (44) even The place of connecing is positioned at one end of described second clamping underframe (44), and is positioned at the described second clamping end The upper side near sliding swash plate (121) of frame (44).
The most according to claim 1 based on the punching press fully-automatic intelligent production remotely controlled System, it is characterised in that: the described 3rd pushes robot (5) includes for receiving control letter Number concurrently do well the 3rd control chamber (50) of parameter information, described 3rd control chamber (50) Being provided with the 3rd support underframe (51), it is horizontal that described 3rd support underframe (51) is provided with the 3rd To drive mechanism (52) with the of described 3rd transversal driving mechanism (52) transverse shifting Three longitudinal driving mechanisms (53), described 3rd longitudinal driving mechanism (53) is provided with and erects with it The 3rd clamping underframe (54) that translation is dynamic, the two ends of described 3rd clamping underframe (54) are respectively It is evenly equipped with multiple 3rd clamping negative pressure sucker (55).
The most according to claim 3 raw based on the punching press fully-automatic intelligent remotely controlled Product system, it is characterised in that: described jacking mechanism (117) bottom is provided with to drive and moves down on it Dynamic hydraulic force mechanism (118), described supply base (111) is additionally provided with multiple for Support described supply disk (114) the support roller (119) rotated with it, described supply disk (114) it is positioned at placement station (115) side on and is arranged with multiple for limiting raw material position The gag lever post (110) put, the position of described gag lever post (110) is adjustable.
CN201610278882.7A 2016-04-29 2016-04-29 Punching press fully-automatic intelligent production system based on remote control Active CN105834291B (en)

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CN109772978A (en) * 2018-12-24 2019-05-21 芜湖卓越空调零部件有限公司 Compressor of air conditioner punching press machine production line
CN109773021A (en) * 2018-12-25 2019-05-21 芜湖卓越空调零部件有限公司 Compressor of air conditioner upper cover assembly line
CN111014446A (en) * 2019-12-31 2020-04-17 大昌汽车部件股份有限公司 Full-automatic production device for stamping and stretching
CN111069915A (en) * 2020-01-03 2020-04-28 云南科保模架有限责任公司 Integrated device with automatic sawing, punching, automatic feeding and discharging functions
CN112045079A (en) * 2020-03-25 2020-12-08 席亚军 Automatic processing equipment for clamping piece of multifunctional electric power instrument
CN113458232A (en) * 2021-07-08 2021-10-01 东莞市建星实业有限公司 Tensile bucket production system

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CN205613908U (en) * 2016-04-29 2016-10-05 广东科捷龙机器人有限公司 Full -automatic intelligent production system of punching press based on remote control

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CN106200592A (en) * 2016-08-29 2016-12-07 中山英达思迅智能科技有限公司 Intelligent flushing pressing production line management system
CN109772978A (en) * 2018-12-24 2019-05-21 芜湖卓越空调零部件有限公司 Compressor of air conditioner punching press machine production line
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CN111069915A (en) * 2020-01-03 2020-04-28 云南科保模架有限责任公司 Integrated device with automatic sawing, punching, automatic feeding and discharging functions
CN112045079A (en) * 2020-03-25 2020-12-08 席亚军 Automatic processing equipment for clamping piece of multifunctional electric power instrument
CN113458232A (en) * 2021-07-08 2021-10-01 东莞市建星实业有限公司 Tensile bucket production system

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