CN111069915A - Integrated device with automatic sawing, punching, automatic feeding and discharging functions - Google Patents
Integrated device with automatic sawing, punching, automatic feeding and discharging functions Download PDFInfo
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- CN111069915A CN111069915A CN202010004085.6A CN202010004085A CN111069915A CN 111069915 A CN111069915 A CN 111069915A CN 202010004085 A CN202010004085 A CN 202010004085A CN 111069915 A CN111069915 A CN 111069915A
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- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
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- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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Abstract
The invention discloses an integrated device with automatic sawing, punching and automatic feeding and discharging functions, which comprises a conveying ladder, a lifter, a sawing machine, a punching machine, a material receiving platform and a lifter, wherein the lifter is transversely arranged on the ground at the right front of the conveying ladder; a sawing machine is longitudinally arranged on the ground right below the middle part of the conveying ladder, and an outer cover of the sawing machine in the sawing machine is clamped right above the conveying ladder; a punch press is arranged on the ground right below the conveying ladder and between the lifter and the sawing machine, and the punch press in the punch press is transversely positioned on two sides of the top surface of the conveying ladder; a plurality of rows of oil tanks are arranged on the ground right in front of the punch; the material receiving platform is arranged on the ground in the left front of the conveying ladder, and an aluminum template finished product clamped on a material receiving template clamping plate in the material receiving platform is positioned right above the conveying ladder. The invention reduces the turnover of materials, greatly reduces the number of workers for processing and turnover, and realizes the high-efficiency production of the standard plane template in the aluminum template.
Description
Technical Field
The invention relates to the technical field of intelligent robot manufacturing, in particular to an integrated device with automatic sawing, punching and automatic feeding and discharging functions.
Background
The punching machine is a punching type press machine, and the punching process is more traditional, so that the material and energy are saved for machining, the efficiency is high, the technical requirement on an operator is not high, and products which cannot be achieved by machining can be manufactured through various die applications.
The main part of the sawing machine is provided with a base; a lathe bed and a column; a saw beam and a transmission mechanism; a guide device; clamping a workpiece; a tensioning device; a feeding frame; a hydraulic transmission system; an electrical control system; a lubrication and cooling system; the base is a box-shaped structure formed by welding steel plates and an organ passport, the bed body and the upright post are fixed on the base, and the inner cavity of the base has a larger space.
The building aluminum formwork is used as a novel building formwork which appears in recent years and is more and more widely used by people, a large number of plates are used in the traditional building industry, the emerging aluminum formwork is flexible to disassemble and assemble, high in rigidity and long in service life, the surface of poured concrete is smooth and clean, the construction degree of dependence on machinery is low, the size is uniform, interchangeability is good, weight is moderate, and the building aluminum formwork is suitable for manual carrying, so that a wood formwork and a steel formwork are replaced at a very high speed.
In order to accelerate the working process, the punching machine, the sawing machine and the feeding and discharging machine are designed into an integrated machine, so that the process of feeding and discharging at one time can be omitted, the efficiency and the time are improved, and the machine is convenient and efficient. The oil tank is used as a working part, and the air cylinder is used as a control element, so that the structure is simpler, the failure rate is low, the safety is high, the maintenance is simple, the maintenance cost is lower, the production efficiency is high, and the operation is simple and convenient. Effectively performing a prescribed function, prescribed movement and achieving a prescribed productivity within a given working time and under predetermined working conditions. Therefore, an integrated device with automatic sawing, punching and automatic feeding and discharging functions is provided.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides an integrated device with automatic sawing, punching and automatic feeding and discharging functions.
In order to achieve the purpose, the invention adopts the following technical scheme:
the integrated device with the functions of automatic sawing, punching and automatic feeding and discharging comprises a conveying ladder, a lifter, a sawing machine, a punching machine and a material receiving platform, wherein the conveying ladder is horizontally suspended on the ground, raw materials to be processed are arranged on the ground at the rear right side of the conveying ladder, the lifter is transversely arranged on the ground at the front right side of the conveying ladder, and a template clamping plate in the lifter is higher than the conveying ladder and is positioned right above the raw materials; the sawing machine is longitudinally arranged on the ground right below the middle part of the conveying ladder, and an outer cover of the sawing machine in the sawing machine is clamped right above the conveying ladder; a punch press is arranged on the ground right below the conveying ladder and between the lifter and the sawing machine, and the punch press in the punch press is transversely positioned on two sides of the top surface of the conveying ladder; a plurality of rows of oil tanks are arranged on the ground right in front of the punch; the ground in the left front of the conveying ladder is provided with the material receiving platform, and an aluminum template finished product clamped on a material receiving template clamping plate in the material receiving platform is positioned right above the conveying ladder.
Preferably, the lifter comprises a transverse lifting motor, a lifting screw rod, a template clamping plate and a longitudinal lifting motor; a transverse sliding rail is arranged on the ground on the right side of the punch press, a transverse sliding plate is clamped on the top surface of the transverse sliding rail, a transverse screw cylinder is arranged on the front end surface of the transverse sliding plate, a transverse lifting motor is arranged at one end of the top surface of the transverse sliding rail, a transverse screw rod is arranged on a motor shaft of the transverse lifting motor, and the other end of the transverse screw rod penetrates through the transverse screw cylinder and is in threaded connection with the transverse screw cylinder; the top surface of the transverse sliding plate is provided with a lifting support, the top part right behind the lifting support is provided with a longitudinal sliding rail, the longitudinal sliding rail is clamped with a longitudinal sliding plate, a longitudinal telescopic cylinder is arranged above the longitudinal sliding rail and on the lifting support, and the outer end of a longitudinal telescopic rod of the longitudinal telescopic cylinder is fixedly connected with the front end surface of the longitudinal sliding plate; a lifting frame is arranged on one end face of the longitudinal sliding plate, a through lifting screw cylinder is arranged in the lifting frame up and down, two ends of the lifting screw rod respectively penetrate through the corresponding lifting screw cylinders, and the lifting screw rod is in threaded connection with the corresponding lifting screw cylinders; the bottom end of the lifting screw rod is provided with a template clamping plate; the top surface of the longitudinal sliding plate is provided with a longitudinal lifting motor, and a lifting screw sleeve meshed with the lifting screw is sleeved on a motor shaft of the longitudinal lifting motor.
Preferably, the sawing machine comprises a sawing machine bracket, a sawing machine motor, a saw blade motor, a lateral pressure cylinder and a downward pressure cylinder; the bottom surface in the sawing machine bracket is longitudinally provided with a pair of sawing machine slide rails, the top surfaces of the two sawing machine slide rails are clamped with the same sawing machine slide plate together, and the left side of the bottom surface of the sawing machine slide plate is longitudinally provided with a sawing machine wire barrel; a sawing machine motor is longitudinally arranged on the inner bottom surface of the sawing machine support on the left side between the two sawing machine slide rails, a sawing machine lead screw is arranged at the outer end of a motor shaft of the sawing machine motor, the right end of the sawing machine lead screw penetrates through the sawing machine wire barrel, and the sawing machine lead screw is in threaded connection with the second wire barrel; an organ shield is arranged on the left side of the top surface of the sawing machine sliding plate; a saw blade motor is arranged on the right side of the top surface of the sawing machine sliding plate, and a saw blade is sleeved on a motor shaft of the saw blade motor; a sawing machine outer cover is clamped on the top surface of the sawing machine support right above the saw blade, and an opening of the sawing machine outer cover is transversely arranged in the middle of the sawing machine outer cover; a side pressure cylinder is arranged on the right side of the opening of the outer cover of the sawing machine on the top surface of the support of the sawing machine, and a side pressure stop block is arranged at the outer end of an air rod of the side pressure cylinder; a downward vertical pressing cylinder is arranged on the top surface of the outer cover of the sawing machine and is positioned right above the opening of the outer cover of the sawing machine, the bottom end of an air rod of the downward pressing cylinder penetrates through the top surface of the outer cover of the sawing machine, and a downward pressing stop block is arranged at the bottom end of the air rod of the downward pressing cylinder; the pressing stop block is positioned on one side of the saw blade.
Preferably, the punch comprises a punch support, a punch motor, a punch, a pressing cantilever and a punch cylinder; the punch support is transversely positioned on the top surface of the sawing machine support in the sawing machine, a pair of punch slide rails is longitudinally arranged on the top surface of the punch support, two longitudinal ends of the two punch slide rails are clamped with a punch slide plate together, and a punch wire tube is longitudinally arranged between the two punch slide rails on the bottom surface of the punch slide plate; a punch motor is longitudinally arranged in the middle of the top surface of the punch support between the two punch slide rails, and punch lead screws are respectively arranged on motor shafts at the longitudinal two ends of the punch motor and are respectively in threaded connection with corresponding punch lead cylinders; the punching machine is characterized in that multiple rows of punching machines are transversely arranged on the top surface of the punch press sliding plate, L-shaped pressing cantilevers are arranged at positions, corresponding to the punching machines, of the top surface of the punch press sliding plate, punching machine cylinders are arranged below the top ends of the pressing cantilevers, and punching press pressing blocks are arranged at the bottom ends of cylinder rods of the punching machine cylinders.
Preferably, the receiving platform comprises a receiving bracket, a receiving sliding plate, a receiving motor and an aluminum template finished product; a material receiving support is arranged on the ground surface at the left side of the sawing machine, material receiving slide rails are longitudinally arranged on two sides of the top end of the material receiving support, material receiving slide plates are clamped on the top surfaces of the two material receiving slide rails together, and a material receiving wire barrel is arranged at the front end of the bottom surface of each material receiving slide plate; a material receiving motor is longitudinally arranged in the middle of the top end of the material receiving support, a material receiving lead screw is arranged at the outer end of a motor shaft of the material receiving motor, the material receiving lead screw penetrates through the material receiving wire barrel, and the material receiving lead screw is in threaded connection with the material receiving wire barrel; the rear end of the top surface of the material receiving lead screw sliding plate is provided with a material receiving lifting frame, a through second material receiving lead screw cylinder is arranged in the material receiving lifting frame from top to bottom, two ends of a second material receiving lead screw respectively penetrate through the corresponding second material receiving lead screw cylinders, and the second material receiving lead screw is in threaded connection with the corresponding second material receiving lead screw cylinders; a material receiving template clamping plate is arranged at the bottom end of the second material receiving lead screw, and an aluminum template finished product is clamped at the bottom surface of the material receiving template clamping plate; the material receiving sliding plate is provided with a second material receiving motor, and a second material receiving lead screw sleeve meshed with a second material receiving lead screw is sleeved on a motor shaft of the second material receiving motor.
Preferably, the transverse lifting motor is electrically connected with an external power supply through a first lead; the longitudinal lifting motor is electrically connected with an external power supply through a second lead; the sawing machine motor is electrically connected with an external power supply through a third wire; the saw blade motor is electrically connected with an external power supply through a fourth lead; the punch motor is electrically connected with an external power supply through a fifth lead; the material receiving motor is electrically connected with an external power supply through a sixth wire; the second material receiving motor is electrically connected with an external power supply through a seventh lead; the punching machine is electrically connected with an external power supply through an eighth lead.
Preferably, the longitudinal telescopic cylinder is communicated with an external air source through a first air pipe; the side pressure cylinder is communicated with an external air source through a second air pipe; the lower air cylinder is communicated with an external air source through a third air pipe; and the punch press cylinder is communicated with an external air source through a fourth air pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. by matching the template clamping plate in the lifter with the material receiving template clamping plate in the material receiving platform, the design of automatic feeding and discharging is realized, the efficiency is improved, the limitation of manual feeding is solved, the grabbing and placing are accurate and precise, and the accuracy of a subsequent sawing machine and a punching machine is improved;
2. the side pressing cylinder and the lower pressing cylinder in the sawing machine are matched for use, the design of the pressing device of the sawing machine not only has the design of clamping two sides of the aluminum template, but also has the design of upper pressing, after the aluminum template is placed, the side pressing device is firstly used for clamping the aluminum template, and then the pressing device is used for pressing, so that the aluminum template is prevented from moving in the punching process;
3. the punching position and the punching number can be selectively controlled by using the air cylinder pressing device in the punching device through the matching use of the punch motor, the punching machine and the punch air cylinder in the punching hole, and then the air cylinder is pressed by the action of the oil cylinder to complete the punching of the aluminum template, so that the punching selection diversity of the aluminum template is designed;
in conclusion, the sawing and punching integrated machine disclosed by the invention has the advantages that the sawing and punching of the aluminum template are combined on one set of equipment through the design of the sawing and punching integrated machine; the turnover of materials is reduced, the number of workers for processing and turnover is greatly reduced, and efficient production of standard plane templates in aluminum templates is realized.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is an overall architecture diagram of the present invention;
FIG. 2 is a schematic three-dimensional structure of the elevator of the present invention;
FIG. 3 is a schematic three-dimensional structure of the sawing machine of the present invention;
FIG. 4 is a schematic three-dimensional structure of a punching machine according to the present invention;
FIG. 5 is a schematic view of a three-dimensional structure of the receiving platform of the present invention;
number in the figure: the device comprises a raw material 1, a lifter 2, a sawing machine 3, a punching machine 4, an oil tank 5, a material receiving platform 6, a longitudinal lifting motor 7, a template clamping plate 8, a lifting screw rod 9, a transverse lifting motor 10, a saw blade 11, a pressing cylinder 12, a sawing machine outer cover 13, a lateral pressing cylinder 14, an organ shield 15, a sawing machine motor 16, a saw blade motor 17, a punching machine motor 18, a punching machine 19, a punching machine cylinder 20, a pressing cantilever 21, a material receiving motor 22, a second material receiving screw rod 23, a material receiving sliding plate 24 and an aluminum template finished product 25.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example (b): referring to fig. 1-5, the integrated device with automatic sawing, punching and automatic loading and unloading functions comprises a conveying ladder, a lifter 2, a sawing machine 3, a punching machine 4 and a material receiving platform 6, wherein the conveying ladder is horizontally suspended on the ground, a raw material 1 to be processed is arranged on the ground at the right rear of the conveying ladder, the lifter 2 is transversely arranged on the ground at the right front of the conveying ladder, and a template clamping plate 8 in the lifter 2 is higher than the conveying ladder and is positioned right above the raw material 1; the sawing machine 3 is longitudinally arranged on the ground right below the middle part of the conveying ladder, and a sawing machine outer cover 13 in the sawing machine 3 is clamped right above the conveying ladder; a punch 4 is arranged on the ground right below the conveying ladder and between the lifter 2 and the sawing machine 3, and punching machines 19 in the punch 4 are transversely arranged on two sides of the top surface of the conveying ladder; a plurality of rows of oil tanks are arranged on the ground right in front of the punch 4; the receiving table 6 is arranged on the ground at the left front part of the conveying ladder, and the aluminum template finished product 25 clamped on the receiving template clamping plate in the receiving table 6 is positioned right above the conveying ladder; the automatic feeding and discharging design is realized through the matching use of the components, the efficiency is improved, the limitation of manual feeding is solved, the accurate and precise grabbing and placing are realized, and the accuracy of the follow-up sawing machine 3 and the punching machine 4 is improved.
In the invention, the lifter 2 comprises a transverse lifting motor 10, a lifting screw 9, a template clamping plate 8 and a longitudinal lifting motor 7; a transverse sliding rail is arranged on the ground on the right side of the punch 4, a transverse sliding plate is clamped on the top surface of the transverse sliding rail, a transverse wire barrel is arranged on the front end surface of the transverse sliding plate, a transverse lifting motor 10 is arranged at one end of the top surface of the transverse sliding rail, a transverse lead screw is arranged on a motor shaft of the transverse lifting motor 10, and the other end of the transverse lead screw penetrates through the transverse wire barrel and is in threaded connection with the transverse wire barrel; the top surface of the transverse sliding plate is provided with a lifting support, the top part right behind the lifting support is provided with a longitudinal sliding rail, the longitudinal sliding rail is clamped with a longitudinal sliding plate, a longitudinal telescopic cylinder is arranged above the longitudinal sliding rail and on the lifting support, and the outer end of a longitudinal telescopic rod of the longitudinal telescopic cylinder is fixedly connected with the front end surface of the longitudinal sliding plate; a lifting frame is arranged on one end face of the longitudinal sliding plate, a through lifting screw cylinder is arranged in the lifting frame up and down, two ends of the lifting screw 9 respectively penetrate through the corresponding lifting screw cylinders, and the lifting screw 9 is in threaded connection with the corresponding lifting screw cylinders; the bottom end of the lifting screw rod 9 is provided with a template clamping plate 8; a longitudinal lifting motor 7 is arranged on the top surface of the longitudinal sliding plate, and a lifting screw rod sleeve in meshed connection with a lifting screw rod 9 is sleeved on a motor shaft of the longitudinal lifting motor 7; the design of automatic feeding is realized by matching the lifting motor 10, the template clamping plate 8 and the longitudinal lifting motor 7 in the lifter 2.
In the invention, the sawing machine 3 comprises a sawing machine bracket, a sawing machine motor 16, a saw blade motor 17, a side pressure cylinder 14 and a lower pressure cylinder 12; the bottom surface in the sawing machine bracket is longitudinally provided with a pair of sawing machine slide rails, the top surfaces of the two sawing machine slide rails are clamped with the same sawing machine slide plate together, and the left side of the bottom surface of the sawing machine slide plate is longitudinally provided with a sawing machine wire barrel; a sawing machine motor 16 is longitudinally arranged on the inner bottom surface of the sawing machine support on the left side between the two sawing machine slide rails, a sawing machine lead screw is arranged at the outer end of a motor shaft of the sawing machine motor 16, the right end of the sawing machine lead screw penetrates through the sawing machine wire barrel, and the sawing machine lead screw is in threaded connection with the second wire barrel; an organ shield 15 is arranged on the left side of the top surface of the sawing machine sliding plate, so that the organ shield 15 protects the equipment in order to prevent waste materials generated in the sawing process from falling and damaging the equipment; a saw blade motor 17 is arranged on the right side of the top surface of the saw machine sliding plate, and a saw blade 11 is sleeved on a motor shaft of the saw blade motor 17; a sawing machine outer cover 13 is clamped on the top surface of the sawing machine support right above the saw blade 11, and an opening of the sawing machine outer cover is transversely arranged in the middle of the sawing machine outer cover 13; a side pressure cylinder 14 is arranged on the right side of the opening of the outer cover of the sawing machine on the top surface of the support of the sawing machine, and a side pressure stop block is arranged at the outer end of an air rod of the side pressure cylinder 14; a downward vertical pressing cylinder 12 is arranged on the top surface of the outer saw machine cover 13 and positioned right above the opening of the outer saw machine cover, the bottom end of an air rod of the pressing cylinder 12 penetrates through the top surface of the outer saw machine cover 13, and a pressing stop block is arranged at the bottom end of the air rod of the pressing cylinder 12; the pressing stop block is positioned on one side of the saw blade 11; through the cooperation of the side pressure cylinder 14 and the lower pressure cylinder 12 in the sawing machine 3, the design of the sawing machine pressing device not only has the design of clamping two sides of the aluminum template, but also has the design of upper part pressing, after the aluminum template is placed, the side pressing device is firstly used for clamping the aluminum template, and then the pressing device is used for pressing, so that the aluminum template is prevented from moving in the punching process.
In the invention, the punch 4 comprises a punch bracket, a punch motor 18, a punch 19, a pressing cantilever 21 and a punch cylinder 20; the punch support is transversely positioned on the top surface of the sawing machine support in the sawing machine 3, a pair of punch slide rails is longitudinally arranged on the top surface of the punch support, two longitudinal ends of the two punch slide rails are clamped with a punch slide plate together, and a punch wire cylinder is longitudinally arranged between the two punch slide rails and on the bottom surface of the punch slide plate; a punch motor 18 is longitudinally arranged in the middle of the top surface of the punch support between the two punch slide rails, and punch lead screws are arranged on motor shafts at the longitudinal ends of the punch motor 18 and are respectively in threaded connection with corresponding punch lead cylinders; the punching machine comprises punching machine sliding plates, punching machines 19, L-shaped pressing cantilevers 21, punching machine cylinders 20 and punching machine pressing blocks, wherein the punching machines 19 are transversely arranged on the top surfaces of the punching machine sliding plates, the L-shaped pressing cantilevers 21 are arranged at positions, corresponding to the punching machines 19, of the top surfaces of the punching machine sliding plates, the punching machine cylinders 20 are arranged below the top ends of the pressing cantilevers 21, and the punching machine pressing blocks are arranged at the bottom ends of cylinder rods; through the cooperation of the punch motor 18, the punch 19 and the punch cylinder 20 in the punching hole, in the punching device, the punching position and the punching number can be selectively controlled by using the cylinder pressing device, and then the cylinder is pressed by the action of the oil cylinder to complete the punching of the aluminum template, so that the punching selection diversity of the aluminum template is designed.
In the invention, the receiving platform 6 comprises a receiving bracket, a receiving sliding plate 24, a receiving motor 22 and an aluminum template finished product 25; a material receiving bracket is arranged on the ground surface at the left side of the sawing machine 3, material receiving slide rails are longitudinally arranged at two sides of the top end of the material receiving bracket, a material receiving slide plate 24 is clamped on the top surfaces of the two material receiving slide rails together, and a material receiving wire barrel is arranged at the front end of the bottom surface of the material receiving slide plate 24; a material receiving motor 22 is longitudinally arranged in the middle of the top end of the material receiving support, a material receiving lead screw is arranged at the outer end of a motor shaft of the material receiving motor 22, the material receiving lead screw penetrates through a material receiving wire barrel, and the material receiving lead screw is in threaded connection with the material receiving wire barrel; the rear end of the top surface of the material receiving lead screw sliding plate 24 is provided with a material receiving lifting frame, a through second material receiving lead screw cylinder is arranged in the material receiving lifting frame from top to bottom, two ends of a second material receiving lead screw 23 respectively penetrate through the corresponding second material receiving lead screw cylinders, and the second material receiving lead screw 23 is in threaded connection with the corresponding second material receiving lead screw cylinders; a material receiving template clamping plate is arranged at the bottom end of the second material receiving lead screw 23, and an aluminum template finished product 25 is clamped at the bottom surface of the material receiving template clamping plate; the material receiving sliding plate 24 is provided with a second material receiving motor, and a motor shaft of the second material receiving motor is sleeved with a second material receiving screw sleeve which is in meshed connection with a second material receiving screw 23; the material receiving motor 22, the second material receiving motor and the material receiving template clamping plate in the material receiving table 6 are matched for use, so that the design of automatic blanking is realized.
In the invention, the transverse lifting motor 10 is electrically connected with an external power supply through a first lead; the longitudinal lifting motor 7 is electrically connected with an external power supply through a second lead; the sawing machine motor 16 is electrically connected with an external power supply through a third wire; the saw blade motor 17 is electrically connected with an external power supply through a fourth lead; the punch motor 18 is electrically connected with an external power supply through a fifth lead; the material receiving motor 22 is electrically connected with an external power supply through a sixth wire; the second material receiving motor is electrically connected with an external power supply through a seventh lead; the punching machine 19 is electrically connected with an external power supply through an eighth lead; the longitudinal telescopic cylinder is communicated with an external air source through a first air pipe; the side pressure cylinder 14 is communicated with an external air source through a second air pipe; the lower air cylinder 12 is communicated with an external air source through a third air pipe; the punch press cylinder 20 is communicated with an external air source through a fourth air pipe.
In the invention, the model of the transverse lifting motor 10 is YE2-132S 1-2; the type of the longitudinal lifting motor 7 is YB 3; the model of the sawing machine motor 16 is YEJ3-112M-4/4 KW; the model of the saw blade motor 17 is YE2-200L 1-2; the model of the punch motor 18 is YB3-80M 2-2; the type of the material receiving motor 22 is YE2-132S 1-2; the model of the second material receiving motor is YB 3; the model of the punching machine 19 is YC-32; the model of the longitudinal telescopic cylinder is SC-32 × 25; the model of the lateral pressure cylinder 14 is MAD-100 × 400; the model of the lower pressure cylinder 12 is MAR-100 x 400; the punch press cylinder 20 is of the type SC80 × 75.
The invention relates to an automatic loading and unloading device integrating sawing and punching, which comprises four parts: the automatic material receiving machine comprises a feeding part, a sawing machine part, a punching machine part and a material receiving part; manually stacking template raw materials 1 on a material box, placing the material box on the material box to a designated position, detecting the existence of materials, conveying the aluminum template raw materials 1 to be processed to the designated position by a feeding part, grabbing and conveying the aluminum template raw materials 1 to a sawing machine part for processing, sawing the flat end of a template, after the aluminum template is sawed, dragging the template to a punch part by an automatic feeding system for punching, dragging the template to the proper position by the automatic feeding system for sawing, dragging the template to the conveying position by the automatic feeding system, conveying the processed aluminum template finished products 25 to the position by a material receiving part, stacking and finishing the processing; the method specifically comprises the following steps:
firstly, a transverse lifting motor 10 drives a transverse sliding plate to transversely move through a transverse lead screw; the longitudinal telescopic cylinder drives the longitudinal sliding plate to longitudinally move through the longitudinal telescopic rod; the longitudinal lifting motor 7 drives the template clamping plate 8 to move up and down through a lifting screw rod 9; the template clamping plate is controlled to move to the aluminum template placing area to be processed to grab the raw material 1 and transfer the raw material to the conveying ladder;
secondly, dragging the template to a punch 4 by an automatic feeding system, enabling the punch 4 to work according to the width and length of a finished product sawn and punched by manual input, enabling a punch motor 18 to drive a punch sliding plate to move through a punch lead screw, adjusting the width of the punch to perform servo feeding, enabling a punch cylinder 20 to fix the aluminum template through a punch press block, and punching the aluminum template through a punch 19;
step three, the automatic feeding system sends the aluminum template to a sawing machine 3 to the top, and the sawing machine 3 acts to saw the end of the template flat; the side pressing cylinder holder 14 clamps the side surface of the aluminum template through a side pressing stop block, the lower pressing cylinder 12 is fixed and pressed above the aluminum template through a lower pressing stop block, and after the aluminum template is fixed, the sawing machine motor 16 drives the sawing machine sliding plate to move through the sawing machine lead screw; the saw blade motor 17 drives the saw blade 11 to work, and the whole aluminum template is moved to complete the cutting work of the aluminum template;
and step four, dragging the cut aluminum template to a carrying position by an automatic feeding system, controlling a material receiving sliding plate 24 to move by a material receiving motor 22 through a material receiving lead screw, and controlling a material receiving template clamping plate to be matched for use by a second material receiving motor through a second material receiving lead screw 23, so that the aluminum template finished product 25 is grabbed and placed, and stacking is realized.
According to the invention, through the design of the sawing and punching integrated machine, sawing and punching of the aluminum template are completed by combining the sawing and punching of the aluminum template on a set of equipment; the turnover of materials is reduced, the number of workers for processing and turnover is greatly reduced, and efficient production of standard plane templates in aluminum templates is realized.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. Integrated device with automatic saw dashes, goes up unloading function in automation, including conveying ladder, lift (2), sawing machine (3), punch press (4), connect material platform (6), its characterized in that: the conveying ladder is horizontally suspended on the ground, raw materials 1 to be processed are arranged on the ground behind the transmission ladder, the lifter (2) is transversely arranged on the ground in the front right of the conveying ladder, and a template clamping plate (8) in the lifter (2) is higher than the conveying ladder and is positioned right above the raw materials 1; the sawing machine (3) is longitudinally arranged on the ground right below the middle part of the conveying ladder, and a sawing machine outer cover (13) in the sawing machine (3) is clamped right above the conveying ladder; a punch (4) is arranged on the ground right below the conveying ladder and between the lifter (2) and the sawing machine (3), and punching machines (19) in the punch (4) are transversely arranged on two sides of the top surface of the conveying ladder; a plurality of rows of oil tanks are arranged on the ground right in front of the punch (4); the material receiving platform (6) is arranged on the ground in the left front of the conveying ladder, and aluminum template finished products (25) clamped on the material receiving template clamping plates in the material receiving platform (6) are positioned right above the conveying ladder.
2. The integrated device with automatic sawing, punching and automatic feeding and discharging functions as claimed in claim 1, wherein: the lifter (2) comprises a transverse lifting motor (10), a lifting screw (9), a template clamping plate (8) and a longitudinal lifting motor (7); a transverse sliding rail is arranged on the ground on the right side of the punch (4), a transverse sliding plate is clamped on the top surface of the transverse sliding rail, a transverse wire barrel is arranged on the front end surface of the transverse sliding plate, a transverse lifting motor (10) is arranged at one end of the top surface of the transverse sliding rail, a transverse lead screw is arranged on a motor shaft of the transverse lifting motor (10), and the other end of the transverse lead screw penetrates through the transverse wire barrel and is in threaded connection with the transverse wire barrel; the top surface of the transverse sliding plate is provided with a lifting support, the top part right behind the lifting support is provided with a longitudinal sliding rail, the longitudinal sliding rail is clamped with a longitudinal sliding plate, a longitudinal telescopic cylinder is arranged above the longitudinal sliding rail and on the lifting support, and the outer end of a longitudinal telescopic rod of the longitudinal telescopic cylinder is fixedly connected with the front end surface of the longitudinal sliding plate; a lifting frame is arranged on one end face of the longitudinal sliding plate, a through lifting screw cylinder is arranged in the lifting frame from top to bottom, two ends of the lifting screw (9) respectively penetrate through the corresponding lifting screw cylinders, and the lifting screw (9) is in threaded connection with the corresponding lifting screw cylinders; the bottom end of the lifting screw rod (9) is provided with a template clamping plate (8); the top surface of the longitudinal sliding plate is provided with a longitudinal lifting motor (7), and a lifting screw sleeve meshed with a lifting screw (9) is sleeved on a motor shaft of the longitudinal lifting motor (7).
3. The integrated device with automatic sawing, punching and automatic feeding and discharging functions as claimed in claim 1, wherein: the sawing machine (3) comprises a sawing machine bracket, a sawing machine motor (16), a saw blade motor (17), a lateral pressure cylinder (14) and a downward pressure cylinder (12); the bottom surface in the sawing machine bracket is longitudinally provided with a pair of sawing machine slide rails, the top surfaces of the two sawing machine slide rails are clamped with the same sawing machine slide plate together, and the left side of the bottom surface of the sawing machine slide plate is longitudinally provided with a sawing machine wire barrel; a sawing machine motor (16) is longitudinally arranged on the inner bottom surface of the sawing machine support and positioned on the left side between the two sawing machine slide rails, a sawing machine lead screw is arranged at the outer end of a motor shaft of the sawing machine motor (16), the right end of the sawing machine lead screw penetrates through the sawing machine wire barrel, and the sawing machine lead screw is in threaded connection with the second wire barrel; an organ shield (15) is arranged on the left side of the top surface of the sawing machine sliding plate; a saw blade motor (17) is arranged on the right side of the top surface of the sawing machine sliding plate, and a saw blade (11) is sleeved on a motor shaft of the saw blade motor (17); a sawing machine outer cover (13) is clamped on the top surface of the sawing machine support right above the saw blade (11), and an opening of the sawing machine outer cover is transversely arranged in the middle of the sawing machine outer cover (13); a side pressure cylinder (14) is arranged on the right side of the opening of the outer cover of the sawing machine on the top surface of the support of the sawing machine, and a side pressure stop block is arranged at the outer end of an air rod of the side pressure cylinder (14); a downward vertical pressing cylinder (12) is arranged on the top surface of the outer saw machine cover (13) and is positioned right above the opening of the outer saw machine cover, the bottom end of an air rod of the downward pressing cylinder (12) penetrates through the top surface of the outer saw machine cover (13), and a downward pressing stop block is arranged at the bottom end of the air rod of the downward pressing cylinder (12); the pressing stop block is positioned on one side of the saw blade (11).
4. The integrated device with automatic sawing, punching and automatic feeding and discharging functions as claimed in claim 1, wherein: the punch (4) comprises a punch support, a punch motor (18), a punch (19), a pressing cantilever (21) and a punch cylinder (20); the punch press bracket is transversely positioned on the top surface of the sawing machine bracket in the sawing machine (3), the top surface of the punch press bracket is longitudinally provided with a pair of punch press slide rails, two longitudinal ends of the two punch press slide rails are clamped with a punch press slide plate together, and a punch press wire barrel is longitudinally arranged between the two punch press slide rails and on the bottom surface of the punch press slide plate; a punch motor (18) is longitudinally arranged in the middle of the top surface of the punch support between the two punch slide rails, and punch lead screws are respectively arranged on motor shafts at two longitudinal ends of the punch motor (18) and are respectively in threaded connection with corresponding punch lead cylinders; the punching machine is characterized in that multiple rows of punching machines (19) are transversely arranged on the top surfaces of the punching machine sliding plates, L-shaped press cantilevers (21) are arranged at positions, corresponding to the punching machines (19), of the top surfaces of the punching machine sliding plates, punching machine cylinders (20) are arranged below the top ends of the press cantilevers (21), and punching machine pressing blocks are arranged at the bottom ends of cylinder rods of the punching machine cylinders (20).
5. The integrated device with automatic sawing, punching and automatic feeding and discharging functions as claimed in claim 1, wherein: the receiving platform (6) comprises a receiving bracket, a receiving sliding plate (24), a receiving motor (22) and an aluminum template finished product (25); a material receiving support is arranged on the ground surface at the left side of the sawing machine (3), material receiving slide rails are longitudinally arranged on two sides of the top end of the material receiving support, a material receiving slide plate (24) is clamped on the top surfaces of the two material receiving slide rails together, and a material receiving wire barrel is arranged at the front end of the bottom surface of the material receiving slide plate (24); a material receiving motor (22) is longitudinally arranged in the middle of the top end of the material receiving support, a material receiving lead screw is arranged at the outer end of a motor shaft of the material receiving motor (22), the material receiving lead screw penetrates through the material receiving screw barrel, and the material receiving lead screw is in threaded connection with the material receiving screw barrel; the rear end of the top surface of the material receiving lead screw sliding plate (24) is provided with a material receiving lifting frame, a through second material receiving lead screw barrel is arranged in the material receiving lifting frame from top to bottom, two ends of a second material receiving lead screw (23) respectively penetrate through the corresponding second material receiving lead screw barrels, and the second material receiving lead screw (23) is in threaded connection with the corresponding second material receiving lead screw barrels; a material receiving template clamping plate is arranged at the bottom end of the second material receiving lead screw (23), and an aluminum template finished product (25) is clamped at the bottom surface of the material receiving template clamping plate; the material receiving sliding plate (24) is provided with a second material receiving motor, and a second material receiving lead screw sleeve meshed with a second material receiving lead screw (23) is sleeved on a motor shaft of the second material receiving motor.
6. The integrated device with automatic sawing, punching and automatic feeding and discharging functions as claimed in claim 5, wherein: the transverse lifting motor (10) is electrically connected with an external power supply through a first lead; the longitudinal lifting motor (7) is electrically connected with an external power supply through a second lead; the sawing machine motor (16) is electrically connected with an external power supply through a third wire; the saw blade motor (17) is electrically connected with an external power supply through a fourth lead; the punch motor (18) is electrically connected with an external power supply through a fifth lead; the material receiving motor (22) is electrically connected with an external power supply through a sixth lead; the second material receiving motor is electrically connected with an external power supply through a seventh lead; the punching machine (19) is electrically connected with an external power supply through an eighth lead.
7. The integrated device with automatic sawing, punching and automatic feeding and discharging functions as claimed in claim 5, wherein: the longitudinal telescopic cylinder is communicated with an external air source through a first air pipe; the side pressure cylinder (14) is communicated with an external air source through a second air pipe; the lower air cylinder (12) is communicated with an external air source through a third air pipe; the punch press cylinder (20) is communicated with an external air source through a fourth air pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010004085.6A CN111069915A (en) | 2020-01-03 | 2020-01-03 | Integrated device with automatic sawing, punching, automatic feeding and discharging functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010004085.6A CN111069915A (en) | 2020-01-03 | 2020-01-03 | Integrated device with automatic sawing, punching, automatic feeding and discharging functions |
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| Publication Number | Publication Date |
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| CN111069915A true CN111069915A (en) | 2020-04-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010004085.6A Pending CN111069915A (en) | 2020-01-03 | 2020-01-03 | Integrated device with automatic sawing, punching, automatic feeding and discharging functions |
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| CN (1) | CN111069915A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117840499A (en) * | 2024-03-06 | 2024-04-09 | 苏州莱博真空技术有限公司 | Metal plate cutting device and cutting method thereof |
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| CN102431931A (en) * | 2011-09-26 | 2012-05-02 | 苗元坤 | Ladder capable of automatically lifting and transversely moving |
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| CN105834291A (en) * | 2016-04-29 | 2016-08-10 | 广东科捷龙机器人有限公司 | Full-automatic intelligent punching production system based on remote control |
| CN106925999A (en) * | 2017-02-27 | 2017-07-07 | 佛山市顺德区金工铝门窗机械实业有限公司 | A kind of aluminum alloy pattern plate integration machining production line |
| CN110076254A (en) * | 2019-05-28 | 2019-08-02 | 常州中信博新能源科技有限公司 | Automatic aluminium material production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102431931A (en) * | 2011-09-26 | 2012-05-02 | 苗元坤 | Ladder capable of automatically lifting and transversely moving |
| JP3194805U (en) * | 2014-09-29 | 2014-12-11 | フジ産業株式会社 | Processing equipment |
| CN105834291A (en) * | 2016-04-29 | 2016-08-10 | 广东科捷龙机器人有限公司 | Full-automatic intelligent punching production system based on remote control |
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| CN117840499A (en) * | 2024-03-06 | 2024-04-09 | 苏州莱博真空技术有限公司 | Metal plate cutting device and cutting method thereof |
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Application publication date: 20200428 |
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