CN207494256U - a bending machine - Google Patents
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- CN207494256U CN207494256U CN201720883744.1U CN201720883744U CN207494256U CN 207494256 U CN207494256 U CN 207494256U CN 201720883744 U CN201720883744 U CN 201720883744U CN 207494256 U CN207494256 U CN 207494256U
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- 238000005452 bending Methods 0.000 title claims abstract description 118
- 230000007246 mechanism Effects 0.000 claims abstract description 100
- 238000003825 pressing Methods 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000002184 metal Substances 0.000 description 18
- 238000010586 diagram Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 241001063191 Elops affinis Species 0.000 description 1
- 235000002756 Erythrina berteroana Nutrition 0.000 description 1
- HKPHPIREJKHECO-UHFFFAOYSA-N butachlor Chemical compound CCCCOCN(C(=O)CCl)C1=C(CC)C=CC=C1CC HKPHPIREJKHECO-UHFFFAOYSA-N 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009957 hemming Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及一种折弯机。The utility model relates to a bending machine.
【背景技术】【Background technique】
目前金属板材折弯这种钣金工艺在产品生产中普遍存在。例如机箱、电箱等产品的生产,都需要用到折弯机对金属板材折弯。但是传统折弯机存在如下几方面的不足:At present, the sheet metal process of sheet metal bending is ubiquitous in product production. For example, the production of chassis, electrical boxes and other products requires the use of bending machines to bend metal sheets. However, the traditional bending machine has the following shortcomings:
1、结构比较复杂,送料由人工完成,需要工人拿着板材往折弯机构内上料,工人劳动强度高、工作效率低;1. The structure is relatively complicated, and the feeding is done manually. Workers need to hold the plate and load it into the bending mechanism. The labor intensity of the workers is high and the work efficiency is low;
2、传统折弯机的折边压紧动作都是由液压机构驱动或采用大功率电机通过减速机构驱动压力板压紧,所以传统折弯机结构比较复杂,维修保养不方便,占用空间大,液压机构或驱动电机功率大,耗能高,生产成本高。2. The hemming and pressing action of the traditional bending machine is driven by a hydraulic mechanism or a high-power motor is used to drive the pressure plate through a reduction mechanism for pressing. Therefore, the structure of the traditional bending machine is relatively complicated, inconvenient for maintenance, and takes up a lot of space. The hydraulic mechanism or driving motor has high power, high energy consumption and high production cost.
3、在金属板材折弯时折弯部件只能将金属板材折成固定的角度,如果需要在同一片金属板材上折出多个不同的折弯夹角时,就需要更换不同的折弯模具,生产效率低,生产成本高;3. When bending the metal sheet, the bending parts can only bend the metal sheet into a fixed angle. If you need to fold multiple different bending angles on the same sheet metal, you need to replace different bending molds , low production efficiency and high production cost;
4、传统折弯机的压模宽度是固定的,对金属板材各边折边并压边就会对原先折边完成的部位再次压边,从而对原先折边部位造成损坏。而传统的加工工艺是当一边折边并压边以后,就将工件换到另外一台压模宽度较小的折弯机上进行后续的加工。因此,传统的加工工序复杂,生产效率低;4. The width of the press die of the traditional bending machine is fixed. Folding and pressing each side of the metal sheet will press the edge again on the part that was originally folded, thus causing damage to the original edge. The traditional processing technology is to change the workpiece to another bending machine with a smaller die width for subsequent processing after one side is folded and pressed. Therefore, the traditional processing procedures are complicated and the production efficiency is low;
因此,本实用新型正是基于以上的不足而产生的。Therefore, the utility model just produces based on above deficiency.
【实用新型内容】【Content of utility model】
本实用新型目的是克服了现有技术的不足,提供一种结构简单,生产效率高,降低人力成本的折弯机。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a bending machine with simple structure, high production efficiency and reduced labor cost.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种折弯机,其特征在于:包括机架1,所述的机架1上设有送料机构2,所述的送料机构2一侧设有能够压紧工件100的压紧机构3,所述的压紧机构3一侧设有能将其内的工件100折弯的折弯机构4。A bending machine, characterized in that it includes a frame 1, a feeding mechanism 2 is provided on the frame 1, and a pressing mechanism 3 capable of pressing a workpiece 100 is provided on one side of the feeding mechanism 2, so that One side of the pressing mechanism 3 is provided with a bending mechanism 4 capable of bending the workpiece 100 therein.
如上所述的折弯机,其特征在于:所述的压紧机构3包括设在机架1上的下模台31,所述的下模台31的上方设有上压模32,所述的机架1上设有驱动上压模32相对机架1升降的上压模驱动机构33,所述的上压模驱动机构33包括能相对机架1上下滑行的滑块331,所述的滑块331下方设有压力板332,所述的上压模32连接在压力板332上,所述的滑块331与压力板332之间设有在滑块331上下运动时带动压力板332上下运动的第一连杆机构333,所述的第一连杆机构333包括铰接在滑块331上的左上连杆3331和右上连杆3332,所述的左上连杆3331与压力板332之间设有与二者铰接的左下连杆3333,所述的右上连杆3332与压力板332之间设有与二者铰接的右下连杆3334,所述的机架1上并位于滑块331外侧的位置还铰接有左外连杆3335和右外连杆3336,并且,所述的左外连杆3335与左下连杆3333铰接,所述的右外连杆3336与右下连杆3334铰接。The above-mentioned bending machine is characterized in that: the pressing mechanism 3 includes a lower mold table 31 arranged on the frame 1, and an upper die 32 is arranged above the lower mold table 31. The frame 1 is provided with an upper die drive mechanism 33 that drives the upper die 32 to lift relative to the frame 1, and the upper die drive mechanism 33 includes a slide block 331 that can slide up and down relative to the frame 1. A pressure plate 332 is provided below the slider 331, the upper die 32 is connected to the pressure plate 332, and a pressure plate 332 is driven up and down between the slider 331 and the pressure plate 332 when the slider 331 moves up and down. The moving first link mechanism 333, the first link mechanism 333 includes a left upper link 3331 and a right upper link 3332 hinged on the slider 331, and the left upper link 3331 and the pressure plate 332 are arranged There is a left lower link 3333 hinged with the two, a right lower link 3334 hinged with the two is provided between the right upper link 3332 and the pressure plate 332, and the frame 1 is located outside the slider 331 The position is also hinged with a left outer link 3335 and a right outer link 3336, and the left outer link 3335 is hinged with the left lower link 3333, and the right outer link 3336 is hinged with the right lower link 3334.
如上所述的折弯机,其特征在于:所述的左外连杆3335、左上连杆3331和左下连杆3333三者同轴铰接;所述的右外连杆3336、右上连杆3332和右下连杆3334三者同轴铰接。The above-mentioned bending machine is characterized in that: the left outer link 3335, left upper link 3331 and left lower link 3333 are coaxially hinged; the right outer link 3336, right upper link 3332 and The three lower right connecting rods 3334 are coaxially hinged.
如上所述的折弯机,其特征在于:在滑块331向下运动时,所述的左外连杆3335与左上连杆3331的夹角逐渐增大,并且,所述的右外连杆3336与右上连杆3332的夹角逐渐增大。The above-mentioned bending machine is characterized in that: when the slider 331 moves downward, the angle between the left outer link 3335 and the left upper link 3331 gradually increases, and the right outer link The angle between 3336 and upper right link 3332 increases gradually.
如上所述的折弯机,其特征在于:所述的折弯机构4包括设在机架1上并位于压紧机构3一侧的折弯部件41,所述的机架1上设有驱动折弯部件41相对夹紧机构3上下运动和左右运动的驱动部件42。The above-mentioned bending machine is characterized in that: the bending mechanism 4 includes a bending part 41 arranged on the frame 1 and located on the side of the pressing mechanism 3, and the frame 1 is provided with a drive The bending part 41 is a driving part 42 for moving up and down and left and right relative to the clamping mechanism 3 .
如上所述的折弯机,其特征在于:所述的折弯部件41包括在其上下运动时能推动工件100而将工件100折弯的折弯刀411,所述的驱动部件42包括设在机架1上并能驱动折弯部件41上下运动的曲柄连杆机构,所述的曲柄连杆机构包括能相对机架1转动的曲柄421,所述的曲柄421与折弯刀411之间设有与二者铰接的连杆422,所述的机架1上还连接有能相对其上下运动的块体423,所述的块体423上设有倾斜的滑轨424,所述的折弯刀411上设有与滑轨424滑动配合的滑槽,在曲柄421转动和块体423上下运动时,所述的折弯刀411相对倾斜的滑轨424滑行而实现折弯部件41相对压紧机构3上下和左右移动。The above-mentioned bending machine is characterized in that: the bending part 41 includes a bending knife 411 that can push the workpiece 100 to bend the workpiece 100 when it moves up and down, and the driving part 42 includes a A crank link mechanism on the frame 1 that can drive the bending parts 41 to move up and down, the crank link mechanism includes a crank 421 that can rotate relative to the frame 1, and a crank 421 is provided between the crank 421 and the bending knife 411. There is a connecting rod 422 hinged with the two, and the frame 1 is also connected with a block 423 that can move up and down relative to it, and the block 423 is provided with an inclined slide rail 424, and the bending The knife 411 is provided with a chute that slides with the slide rail 424. When the crank 421 rotates and the block 423 moves up and down, the bending knife 411 slides against the inclined slide rail 424 to realize the relative compression of the bending parts 41. Mechanism 3 moves up and down and left and right.
如上所述的折弯机,其特征在于:所述的折弯刀411包括在折弯部件41向上运动时推动工件100向上折弯的第一折弯刃411a,所述的折弯刀411还包括在折弯部件41向下运动时能推动工件100向下折弯的第二折弯刃411b。The above-mentioned bending machine is characterized in that: the bending knife 411 includes a first bending edge 411a that pushes the workpiece 100 to bend upward when the bending part 41 moves upward, and the bending knife 411 also It includes a second bending edge 411b that can push the workpiece 100 to bend downward when the bending member 41 moves downward.
如上所述的折弯机,其特征在于:所述的压力板332上设有能够调整上压模32宽度的压模调整机构34,所述的上压模32包括多个依次排列并能相对压力板332横向滑动的模块321,所述的压模调整机构34包括能相对压力板332横向滑动的滑动架341,所述的滑动架341上设有能与模块321卡接或能卡入到相邻两个模块321之间的拨叉342,所述的滑动架341上设有能驱动拨叉342与模块321卡接或卡入到相邻两个模块321之间的驱动组件343。The above-mentioned bending machine is characterized in that: the pressure plate 332 is provided with a die adjustment mechanism 34 capable of adjusting the width of the upper die 32, and the upper die 32 includes a plurality of The module 321 that the pressure plate 332 slides laterally, the die adjustment mechanism 34 includes a sliding frame 341 that can slide laterally relative to the pressure plate 332, and the sliding frame 341 is provided with a module that can be engaged with the module 321 or can be inserted into the For the shift fork 342 between two adjacent modules 321 , the sliding frame 341 is provided with a driving assembly 343 capable of driving the shift fork 342 to engage with the module 321 or to engage between two adjacent modules 321 .
如上所述的折弯机,其特征在于:所述的拨叉342与滑动架341通过铰接轴344铰接,所述的驱动组件343包括设在滑动架341上的竖向条形孔3431,所述的拨叉342上设有倾斜条形孔3432,所述的竖向条形孔3431和倾斜条形孔3432内穿设有能沿竖向条形孔3431滑动并在滑动过程中与倾斜条形孔3432孔壁配合而推动拨叉342相对滑动架341转动的横向推动轴3433,所述的滑动架341上设有用于推动推动轴3433沿竖向条形孔3431滑动的推动件3434。The above-mentioned bending machine is characterized in that: the shift fork 342 and the sliding frame 341 are hinged through the hinge shaft 344, and the driving assembly 343 includes a vertical strip hole 3431 arranged on the sliding frame 341, so The shift fork 342 is provided with an inclined strip hole 3432, and the vertical strip hole 3431 and the inclined strip hole 3432 are pierced with holes that can slide along the vertical strip hole 3431 and contact with the inclined strip during the sliding process. The hole wall of the shaped hole 3432 cooperates to push the horizontal push shaft 3433 that the shift fork 342 rotates relative to the sliding frame 341. The sliding frame 341 is provided with a pusher 3434 for pushing the pushing shaft 3433 to slide along the vertical strip hole 3431.
如上所述的折弯机,其特征在于:所述的送料机构2包括能够夹持工件的夹持部件21,所述的送料机构2还包括能够驱动夹持有工件100的夹持部件21向前运动的推动部件22,所述的推动部件22包括能相对机架1前后运动的移料架221,所述的夹持部件21包括设在移料架221上并能升降和转动的上夹台211,所述的移料架221上还设有能相对其转动并与上夹台211配合夹持工件100的下夹台212。The above-mentioned bending machine is characterized in that: the feeding mechanism 2 includes a clamping part 21 capable of clamping the workpiece, and the feeding mechanism 2 further includes the clamping part 21 capable of driving and clamping the workpiece 100 to The pushing part 22 that moves forward, the pushing part 22 includes the moving frame 221 that can move back and forth relative to the frame 1, and the clamping part 21 includes an upper clamp that is arranged on the moving frame 221 and can lift and rotate platform 211 , the shifting frame 221 is also provided with a lower clamping platform 212 that can rotate relative to it and cooperate with the upper clamping platform 211 to clamp the workpiece 100 .
与现有技术相比,本实用新型有如下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型折弯机包括有送料机构,折弯机工作时送料机构将待折弯的板材送到压紧机构位置,并由折弯机构进行折弯加工,整个上料和卸料都可以自动化完成,生产效率高,不再需要人工拿着金属板材往折弯机构位置送料,降低工人劳动强度,节省人力成本。而且整个折弯机结构也很简单紧凑。1. The utility model bending machine includes a feeding mechanism. When the bending machine is working, the feeding mechanism sends the plate to be bent to the position of the pressing mechanism, and the bending mechanism performs bending processing. The entire loading and unloading It can be completed automatically, and the production efficiency is high. It is no longer necessary to manually feed the metal sheet to the position of the bending mechanism, which reduces the labor intensity of workers and saves labor costs. And the structure of the whole bending machine is also very simple and compact.
2、本实用新型在工作时,滑块在向下运动过程中,滑块的两侧推动与其铰接的左上连杆和右上连杆,左上连杆则向外侧推动左下连杆和左外连杆的相铰接位置,右上连杆则向外侧推动右下连杆和右外连杆的相铰接位置,由于左外连杆和右外连杆是连接在刚性固定的机架上,所以在左外连杆和左下连杆相接位置向外移动过程中,左下连杆受到的竖直方向的作用力逐渐增大,与此同时,右下连杆受到的竖直方向的作用力也逐渐增大,当左下连杆与左外连杆接近共线、右下连杆与右外连杆接近共线时,压力板受到竖直方向的压力接近无穷大。因此,在输入较小作用力时就能输出很大的输出作用力,起到增力的效果。因此,采用较小功率电机或液压马达等驱动部件就能达到所需的很大输出作用力,能够减小机器设备的体积,达到节能的目的,适合各种需要提供压紧力的场合。2. When the utility model is working, when the slider is moving downward, both sides of the slider push the upper left link and the upper right link hinged with it, and the upper left link pushes the lower left link and the outer left link outwards The hinged position of the right upper link pushes the hinged position of the right lower link and the right outer link outward. Since the left outer link and the right outer link are connected to a rigidly fixed frame, the left outer link During the outward movement of the connecting rod and the lower left connecting rod, the vertical force on the left lower connecting rod gradually increases, and at the same time, the vertical force on the right lower connecting rod also gradually increases. When the left lower link and the left outer link are close to collinear, and the right lower link and the right outer link are close to collinear, the vertical pressure on the pressure plate is close to infinity. Therefore, a large output force can be output when a small force is input, and the effect of increasing force can be achieved. Therefore, the required large output force can be achieved by using a small power motor or hydraulic motor and other driving components, which can reduce the volume of the machine and equipment, achieve the purpose of energy saving, and is suitable for various occasions that need to provide pressing force.
3、本实用新型折弯部件包括折弯刀,通过曲柄连杆机构驱动折弯刀上下运动而折弯金属板材,在曲柄连杆机构驱动折弯刀上下运动的同时,块体也相对机架上下运动,而块体上又设置有倾斜的并与折弯刀上的滑槽滑动配合的滑轨。所以在曲柄转动和块体上下运动时,折弯刀既相对压紧机构上下运动又相对压紧机构左右运动,而通过控制曲柄的转动速度和块体上下运动的速度就能控制金属板材的折弯夹角,能够在同一台折弯机上将板材折弯成不同角度,设计非常巧妙,而且结构简单。3. The bending part of the utility model includes a bending knife, which is driven by the crank-link mechanism to move the bending knife up and down to bend the metal plate. When the crank-link mechanism drives the bending knife to move up and down, the block is also relatively to the frame Move up and down, and the block body is provided with an inclined slide rail that slides and cooperates with the chute on the bending knife. Therefore, when the crank rotates and the block moves up and down, the bending knife not only moves up and down relative to the pressing mechanism but also moves left and right relative to the pressing mechanism, and the bending of the metal sheet can be controlled by controlling the rotation speed of the crank and the speed of the block moving up and down. Bending angle, the plate can be bent into different angles on the same bending machine, the design is very ingenious, and the structure is simple.
4、本实用新型在工作时,滑动架被驱动而在压力板上横向滑行,当滑动架滑动到所需位置时,驱动组件则驱动拨叉相对滑动架运动而使拨叉与模块卡接或卡入到相邻两个模块之间,接着滑动架再次被驱动而相对压力板横向滑行,滑动架在再次滑行的过程中,拨叉就能对其一侧的模块施加横向的推力,从而推动模块相对压力板滑行,因此就能将多个模块分开,从而改变所需上压模的宽度,使得上压模的宽度可以自由调整。所以,当拨叉向外侧推动的模块个数多时,留下来的模块组成的上压模的宽度就较小,当拨叉向外侧推动的模块个数少时,留下来的模块组成的上压模的宽度就较大。因此,当工件在加工过程中出现宽度变化时,就可以通过滑动架和拨叉的动作来调整所需上压模的宽度,从而使上压模宽度与实际加工中的工件宽度相适应。因此,金属板材的多边折边并压边能够在同一台机器设备上完成,生产效率大大提高本。4. When the utility model is working, the sliding frame is driven to slide laterally on the pressure plate. When the sliding frame slides to the required position, the driving assembly drives the shift fork to move relative to the sliding frame so that the shift fork is engaged with the module or It is clamped between two adjacent modules, and then the sliding frame is driven again to slide laterally relative to the pressure plate. When the sliding frame slides again, the shift fork can exert a lateral thrust on the module on one side, thereby pushing The modules slide relative to the pressure plate, so that multiple modules can be separated to change the width of the required upper die, so that the width of the upper die can be adjusted freely. Therefore, when the number of modules pushed outward by the shift fork is large, the width of the upper die composed of the remaining modules is smaller; when the number of modules pushed outward by the shift fork is small, the upper die formed by the remaining modules The width is larger. Therefore, when the width of the workpiece changes during processing, the required width of the upper die can be adjusted through the action of the sliding frame and the fork, so that the width of the upper die can adapt to the width of the workpiece in actual processing. Therefore, the multilateral folding and crimping of the metal sheet can be completed on the same machine equipment, and the production efficiency is greatly improved.
5、本实用新型结构简单,生产效率高,使金属板材多边折边并压边和使金属板材折弯成不同夹角在同一台折弯机上完成,功能更强,大大提高生产效率,降低企业成本,适合推广应用。5. The utility model has simple structure and high production efficiency. The multi-edge folding and pressing of the metal plate and the bending of the metal plate into different angles are completed on the same bending machine. The function is stronger, the production efficiency is greatly improved, and the enterprise is reduced Cost, suitable for popularization and application.
【附图说明】【Description of drawings】
图1是本实用新型侧视图;Fig. 1 is a side view of the utility model;
图2是本实用新型的部件的侧视图之一;Fig. 2 is one of the side views of the parts of the utility model;
图3是本实用新型的折弯机构的示意图之一;Fig. 3 is one of schematic diagrams of the bending mechanism of the present utility model;
图4是本实用新型的折弯机构的示意图之二;Fig. 4 is the second schematic diagram of the bending mechanism of the present invention;
图5是本实用新型的部件的侧视图之二;Fig. 5 is the second side view of the parts of the utility model;
图6是本实用新型的压模调整机构的立体示意图;Fig. 6 is a three-dimensional schematic diagram of the die adjusting mechanism of the present invention;
图7是本实用新型的压模调整机构的剖视图之一;Fig. 7 is one of the cross-sectional views of the die adjusting mechanism of the present invention;
图8是本实用新型的压模调整机构的剖视图之二;Fig. 8 is the second sectional view of the die adjusting mechanism of the present invention;
图9是本实用新型的压模调整机构的侧视图;Fig. 9 is a side view of the die adjusting mechanism of the present invention;
图10是本实用新型的送料机构的侧视图;Fig. 10 is a side view of the feeding mechanism of the present utility model;
图11是本实用新型的折弯机构另一种实施方式的示意图;Fig. 11 is a schematic diagram of another embodiment of the bending mechanism of the present invention;
图12是本实用新型的压模调整机构另一种实施方式的示意图。Fig. 12 is a schematic diagram of another embodiment of the die adjusting mechanism of the present invention.
【具体实施方式】【Detailed ways】
下面结合附图对本实用新型作进一步描述:Below in conjunction with accompanying drawing, the utility model will be further described:
如图1和图2所示,一种折弯机,包括机架1,所述的机架1上设有送料机构2,所述的送料机构2一侧设有能够压紧工件100的压紧机构3,所述的压紧机构3一侧设有能将其内的工件100折弯的折弯机构4。本实用新型折弯机包括有送料机构2,折弯机工作时送料机构2将待折弯的板材送到压紧机构3位置,并由折弯机构4进行折弯加工,整个上料和卸料都可以自动化完成,生产效率高,不再需要人工拿着金属板材往折弯机构位置送料,降低工人劳动强度,节省人力成本。而且整个折弯机结构也很简单紧凑。As shown in Figures 1 and 2, a bending machine includes a frame 1, the frame 1 is provided with a feeding mechanism 2, and one side of the feeding mechanism 2 is provided with a press that can compress the workpiece 100. Clamping mechanism 3, a bending mechanism 4 capable of bending the workpiece 100 inside is provided on one side of the pressing mechanism 3. The utility model bending machine includes a feeding mechanism 2. When the bending machine is working, the feeding mechanism 2 sends the plate to be bent to the position of the pressing mechanism 3, and the bending process is performed by the bending mechanism 4. The whole loading and unloading The materials can be completed automatically, and the production efficiency is high. It is no longer necessary to manually feed the metal sheet to the position of the bending mechanism, which reduces the labor intensity of workers and saves labor costs. And the structure of the whole bending machine is also very simple and compact.
如图1、图2和图5所示,所述的压紧机构3包括设在机架1上的下模台31,所述的下模台31的上方设有上压模32,所述的机架1上设有驱动上压模32相对机架1升降的上压模驱动机构33,所述的上压模驱动机构33包括能相对机架1上下滑行的滑块331,所述的滑块331下方设有压力板332,所述的上压模32连接在压力板332上,所述的滑块331与压力板332之间设有在滑块331上下运动时带动压力板332上下运动的第一连杆机构333,所述的第一连杆机构333包括铰接在滑块331上的左上连杆3331和右上连杆3332,所述的左上连杆3331与压力板332之间设有与二者铰接的左下连杆3333,所述的右上连杆3332与压力板332之间设有与二者铰接的右下连杆3334,所述的机架1上并位于滑块331外侧的位置还铰接有左外连杆3335和右外连杆3336,并且,所述的左外连杆3335与左下连杆3333铰接,所述的右外连杆3336与右下连杆3334铰接。As shown in Fig. 1, Fig. 2 and Fig. 5, described pressing mechanism 3 comprises the lower die table 31 that is located on the frame 1, and the top of described lower die table 31 is provided with upper die 32, described The frame 1 is provided with an upper die drive mechanism 33 that drives the upper die 32 to lift relative to the frame 1, and the upper die drive mechanism 33 includes a slide block 331 that can slide up and down relative to the frame 1. A pressure plate 332 is provided below the slider 331, the upper die 32 is connected to the pressure plate 332, and a pressure plate 332 is driven up and down between the slider 331 and the pressure plate 332 when the slider 331 moves up and down. The moving first link mechanism 333, the first link mechanism 333 includes a left upper link 3331 and a right upper link 3332 hinged on the slider 331, and the left upper link 3331 and the pressure plate 332 are arranged There is a left lower link 3333 hinged with the two, a right lower link 3334 hinged with the two is provided between the right upper link 3332 and the pressure plate 332, and the frame 1 is located outside the slider 331 The position is also hinged with a left outer link 3335 and a right outer link 3336, and the left outer link 3335 is hinged with the left lower link 3333, and the right outer link 3336 is hinged with the right lower link 3334.
如图2和图5所示,所述的左外连杆3335、左上连杆3331和左下连杆3333三者同轴铰接;所述的右外连杆3336、右上连杆3332和右下连杆3334三者同轴铰接。As shown in Figures 2 and 5, the left outer link 3335, left upper link 3331 and left lower link 3333 are coaxially hinged; the right outer link 3336, right upper link 3332 and right lower link The three rods 3334 are coaxially hinged.
如图2和图5所示,在滑块331向下运动时,所述的左外连杆3335与左上连杆3331的夹角逐渐增大,并且,所述的右外连杆3336与右上连杆3332的夹角逐渐增大。As shown in Figures 2 and 5, when the slider 331 moves downward, the angle between the left outer link 3335 and the left upper link 3331 gradually increases, and the right outer link 3336 and the right upper link gradually increase. The included angle of the connecting rod 3332 gradually increases.
如图2和图5所示,滑块331在向下运动过程中,滑块331的两侧推动与其铰接的左上连杆3331和右上连杆3332,左上连杆3331则向外侧推动左下连杆3333和左外连杆3335的相铰接位置,右上连杆3332则向外侧推动右下连杆3334和右外连杆3336的相铰接位置,由于左外连杆3335和右外连杆3335是连接在刚性固定的机架1上,所以在左外连杆3335和左下连杆3333相接位置向外移动过程中,左下连杆3333受到的竖直方向的作用力逐渐增大,与此同时,右下连杆3334受到的竖直方向的作用力也逐渐增大,当左下连杆3333与左外连杆3335接近共线、右下连杆3334与右外连杆3336接近共线时,压力板332受到竖直方向的压力接近无穷大。因此,在输入较小作用力时就能输出很大的输出作用力,起到增力的效果。因此,采用较小功率电机或液压马达等驱动部件就能达到所需的很大输出作用力,能够减小机器设备的体积,达到节能的目的,适合各种需要提供压紧力的场合。As shown in Figures 2 and 5, during the downward movement of the slider 331, both sides of the slider 331 push the upper left link 3331 and the upper right link 3332 hinged thereto, and the upper left link 3331 pushes the lower left link outward. 3333 and the hinged position of the left outer link 3335, the upper right link 3332 then pushes the hinged position of the lower right link 3334 and the right outer link 3336 to the outside, because the left outer link 3335 and the right outer link 3335 are connected On the rigidly fixed frame 1, during the outward movement of the connecting position between the left outer link 3335 and the left lower link 3333, the vertical force on the left lower link 3333 gradually increases, and at the same time, The vertical force acting on the lower right link 3334 also increases gradually. When the lower left link 3333 and the left outer link 3335 are close to collinear, and the right lower link 3334 and the right outer link 3336 are close to collinear, the pressure plate 332 is subjected to vertical pressure close to infinity. Therefore, a large output force can be output when a small force is input, and the effect of increasing force can be achieved. Therefore, the required large output force can be achieved by using a small power motor or hydraulic motor and other driving components, which can reduce the volume of the machine and equipment, achieve the purpose of energy saving, and is suitable for various occasions that need to provide pressing force.
如图1、图3和图4所示,所述的折弯机构4包括设在机架1上并位于压紧机构3一侧的折弯部件41,所述的机架1上设有驱动折弯部件41相对夹紧机构3上下运动和左右运动的驱动部件42。As shown in Fig. 1, Fig. 3 and Fig. 4, the described bending mechanism 4 includes a bending part 41 arranged on the frame 1 and located on one side of the pressing mechanism 3, and the described frame 1 is provided with a drive The bending part 41 is a driving part 42 for moving up and down and left and right relative to the clamping mechanism 3 .
如图1、图3和图4所示,所述的折弯部件41包括在其上下运动时能推动工件100而将工件100折弯的折弯刀411,所述的驱动部件42包括设在机架1上并能驱动折弯部件41上下运动的曲柄连杆机构,所述的曲柄连杆机构包括能相对机架1转动的曲柄421,所述的曲柄421与折弯刀411之间设有与二者铰接的连杆422,所述的机架1上还连接有能相对其上下运动的块体423,所述的块体423上设有倾斜的滑轨424,所述的折弯刀411上设有与滑轨424滑动配合的滑槽,在曲柄421转动和块体423上下运动时,所述的折弯刀411相对倾斜的滑轨424滑行而实现折弯部件41相对压紧机构3上下和左右移动。As shown in Figures 1, 3 and 4, the bending part 41 includes a bending knife 411 that can push the workpiece 100 to bend the workpiece 100 when it moves up and down, and the driving part 42 includes a A crank link mechanism on the frame 1 that can drive the bending parts 41 to move up and down, the crank link mechanism includes a crank 421 that can rotate relative to the frame 1, and a crank 421 is provided between the crank 421 and the bending knife 411. There is a connecting rod 422 hinged with the two, and the frame 1 is also connected with a block 423 that can move up and down relative to it, and the block 423 is provided with an inclined slide rail 424, and the bending The knife 411 is provided with a chute that slides with the slide rail 424. When the crank 421 rotates and the block 423 moves up and down, the bending knife 411 slides against the inclined slide rail 424 to realize the relative compression of the bending parts 41. Mechanism 3 moves up and down and left and right.
如图3和图4所示,曲柄连杆机构驱动折弯刀411上下运动而折弯金属板材,在曲柄连杆机构驱动折弯刀411上下运动的同时,块体423也相对机架1上下运动,而块体423上又设置有倾斜的并与折弯刀411上的滑槽滑动配合的滑轨424。所以在曲柄421转动和块体423上下运动时,折弯刀411既相对压紧机构3上下运动又相对压紧机构3左右运动,而通过控制曲柄421的转动速度和块体423上下运动的速度就能控制金属板材的折弯夹角,能够在同一台折弯机上将板材折弯成不同角度,设计非常巧妙,而且结构简单。当然,如图11所示,所述的块体423也可以相对机架1斜向运动,此实施例中滑轨424竖向设置,所以在曲柄421转动和块体423斜向运动时,折弯刀411既相对压紧机构3上下运动又相对压紧机构3左右运动,而通过控制曲柄421的转动速度和块体423斜向运动的速度就能控制金属板材的折弯夹角。As shown in Fig. 3 and Fig. 4, the crank-link mechanism drives the bending knife 411 to move up and down to bend the sheet metal, while the crank-link mechanism drives the bending knife 411 to move up and down, the block 423 also moves up and down relative to the frame 1 movement, and the block 423 is provided with an inclined slide rail 424 that is slidingly matched with the chute on the bending knife 411 . Therefore, when the crank 421 rotates and the block body 423 moves up and down, the bending knife 411 not only moves up and down relative to the pressing mechanism 3 but also moves left and right relative to the pressing mechanism 3, and by controlling the rotational speed of the crank 421 and the speed of the block body 423 moving up and down It can control the bending angle of the metal sheet, and can bend the sheet into different angles on the same bending machine. The design is very ingenious and the structure is simple. Of course, as shown in Figure 11, the block 423 can also move obliquely relative to the frame 1. In this embodiment, the slide rail 424 is vertically arranged, so when the crank 421 rotates and the block 423 moves obliquely, the The machete 411 not only moves up and down relative to the pressing mechanism 3 but also moves left and right relative to the pressing mechanism 3, and the bending angle of the sheet metal can be controlled by controlling the rotation speed of the crank 421 and the oblique movement speed of the block 423.
如图3和图4所示,所述的折弯刀411包括在折弯部件41向上运动时推动工件100向上折弯的第一折弯刃411a,所述的折弯刀411还包括在折弯部件41向下运动时能推动工件100向下折弯的第二折弯刃411b。As shown in Figures 3 and 4, the bending knife 411 includes a first bending edge 411a that pushes the workpiece 100 to bend upward when the bending part 41 moves upward, and the bending knife 411 also includes a When the bending part 41 moves downward, it can push the second bending edge 411b that bends the workpiece 100 downward.
如图1、图2、图6、图7、图8和图9所示,所述的压力板332上设有能够调整上压模32宽度的压模调整机构34,所述的上压模32包括多个依次排列并能相对压力板332横向滑动的模块321,所述的压模调整机构34包括能相对压力板332横向滑动的滑动架341,所述的滑动架341上设有能与模块321卡接或能卡入到相邻两个模块321之间的拨叉342,所述的滑动架341上设有能驱动拨叉342与模块321卡接或卡入到相邻两个模块321之间的驱动组件343。As shown in Fig. 1, Fig. 2, Fig. 6, Fig. 7, Fig. 8 and Fig. 9, the pressure plate 332 is provided with a die adjustment mechanism 34 capable of adjusting the width of the upper die 32. 32 includes a plurality of modules 321 that are arranged in sequence and can slide laterally relative to the pressure plate 332. The die adjustment mechanism 34 includes a sliding frame 341 that can slide laterally relative to the pressure plate 332. The sliding frame 341 is provided with a The module 321 is clamped or can be clamped into the shift fork 342 between two adjacent modules 321, and the sliding frame 341 is provided with a drive that can drive the shift fork 342 and the module 321 is clamped or clamped into two adjacent modules. Drive assembly 343 between 321.
如图6至图9所示,压模调整机构34工作时,滑动架341被驱动而相对压力板332上横向滑行,当滑动架341滑动到所需位置时,驱动组件343则驱动拨叉342相对滑动架341运动而使拨叉342与模块321卡接或卡入到相邻两个模块321之间,接着滑动架341再次被驱动而相对压力板332横向滑行,滑动架341在再次滑行的过程中,拨叉342就能对其一侧的模块321施加横向的推力,从而推动模块321相对压力板332滑行,因此就能将多个模块321分开,从而改变所需上压模32的宽度,使得上压模32的宽度可以自由调整。所以,当拨叉342向外侧推动的模块321个数多时,留下来的模块321组成的压模的宽度就较小,当拨叉342向外侧推动的模块321个数少时,留下来的模块321组成的压模的宽度就较大。因此,当工件100在加工过程中出现宽度变化时,就可以通过滑动架341和拨叉342的动作来调整所需压模的宽度,从而使压模宽度与实际加工中的工件宽度相适应。因此,金属板材的多边折边并压边能够在同一台机器设备上完成,生产效率大大提高本。As shown in Figures 6 to 9, when the die adjustment mechanism 34 is working, the sliding frame 341 is driven to slide laterally on the relative pressure plate 332, and when the sliding frame 341 slides to the required position, the driving assembly 343 drives the shift fork 342 The relative sliding frame 341 moves so that the shift fork 342 and the module 321 are clamped or snapped between two adjacent modules 321, and then the sliding frame 341 is driven again to slide laterally relative to the pressure plate 332, and the sliding frame 341 is sliding again. During the process, the shift fork 342 can apply a lateral thrust to the module 321 on one side, thereby pushing the module 321 to slide relative to the pressure plate 332, so that multiple modules 321 can be separated, thereby changing the required width of the upper die 32 , so that the width of the upper die 32 can be adjusted freely. Therefore, when the number of modules 321 pushed outward by the shift fork 342 was large, the width of the mold formed by the remaining modules 321 was small; The width of the formed stamper is larger. Therefore, when the width of the workpiece 100 changes during processing, the required width of the die can be adjusted through the actions of the sliding frame 341 and the shift fork 342, so that the width of the die can adapt to the width of the workpiece in actual processing. Therefore, the multilateral folding and crimping of the metal sheet can be completed on the same machine equipment, and the production efficiency is greatly improved.
如图6至图9所示,所述的拨叉342与滑动架341通过铰接轴344铰接,所述的驱动组件343包括设在滑动架341上的竖向条形孔3431,所述的拨叉342上设有倾斜条形孔3432,所述的竖向条形孔3431和倾斜条形孔3432内穿设有能沿竖向条形孔3431滑动并在滑动过程中与倾斜条形孔3432孔壁配合而推动拨叉342相对滑动架341转动的横向推动轴3433,所述的滑动架341上设有用于推动推动轴3433沿竖向条形孔3431滑动的推动件3434。推动件3434在推动推动轴3433的过程中,推动轴3433就沿竖向条形孔3431滑行,与此同时,推动轴3433就与倾斜条形孔3432的孔壁配合,从而对拨叉342施加推力,因此,拨叉342通过铰接轴344与滑动架341发生相对转动。所以当需要拨叉342向一侧拨动模块321时,拨叉342就转动至与模块321卡接或转动至相邻两个模块321之间的位置;当上压模32需要对工件100进行压制而不需要拨叉342调整上压模32宽度时,拨叉342就转动至与模块321相脱离的位置。整个结构设计巧妙,结构也很简单。当然,如图12所示,拨叉342与模块321卡接或卡入到相邻两个模块321之间的动作也可以由以下结构实现:所述的拨叉342与滑动架341滑动连接并倾斜设置,所述的驱动组件343包括设在滑动架341上并能驱动拨叉342相对滑动架341斜向滑行而与模块321卡接或卡入到相邻两个模块321之间的驱动气缸3435。当需要调整上压模32的宽度时,驱动气缸3435驱动拨叉342斜向滑行而与模块321卡接或卡入到相邻两个模块321之间,接着滑动架341横向滑行即可,整个结构简单可靠,运行平稳。As shown in Figures 6 to 9, the shift fork 342 and the sliding frame 341 are hinged through a hinge shaft 344, and the driving assembly 343 includes a vertical strip hole 3431 arranged on the sliding frame 341, and the shifting The fork 342 is provided with an inclined strip hole 3432, and the vertical strip hole 3431 and the inclined strip hole 3432 are pierced with a strip that can slide along the vertical strip hole 3431 and align with the inclined strip hole 3432 during the sliding process. The hole wall cooperates to push the horizontal pushing shaft 3433 of the shift fork 342 to rotate relative to the sliding frame 341 , and the sliding frame 341 is provided with a pushing member 3434 for pushing the pushing shaft 3433 to slide along the vertical strip hole 3431 . When the pusher 3434 pushes the push shaft 3433, the push shaft 3433 slides along the vertical strip hole 3431. At the same time, the push shaft 3433 cooperates with the wall of the inclined strip hole 3432, thereby exerting force on the shift fork 342. Therefore, the shift fork 342 rotates relative to the sliding frame 341 through the hinge shaft 344 . Therefore, when the shift fork 342 is required to move the module 321 to one side, the shift fork 342 is rotated to a position between the modules 321 or between two adjacent modules 321; When pressing without needing the shift fork 342 to adjust the width of the upper die 32, the shift fork 342 is rotated to a position where it is disengaged from the module 321. The whole structure is ingeniously designed and the structure is also very simple. Certainly, as shown in FIG. 12 , the movement of the shift fork 342 and the module 321 snapping or snapping between two adjacent modules 321 can also be realized by the following structure: the shift fork 342 is slidably connected with the sliding frame 341 and The drive assembly 343 includes a driving cylinder that is arranged on the sliding frame 341 and can drive the shift fork 342 to slide obliquely relative to the sliding frame 341 and engage with the module 321 or between two adjacent modules 321 3435. When it is necessary to adjust the width of the upper die 32, the driving cylinder 3435 drives the shift fork 342 to slide obliquely and engage with the module 321 or between two adjacent modules 321, and then the sliding frame 341 slides laterally. The structure is simple and reliable, and the operation is stable.
如图1和图10所示,所述的送料机构2包括能够夹持工件的夹持部件21,所述的送料机构2还包括能够驱动夹持有工件100的夹持部件21向前运动的推动部件22,所述的推动部件22包括能相对机架1前后运动的移料架221,所述的夹持部件21包括设在移料架221上并能升降和转动的上夹台211,所述的移料架221上还设有能相对其转动并与上夹台211配合夹持工件100的下夹台212。当需要上料时,将工件100放到送料机构2上,上夹台211向下运动并与下夹台212配合而夹持工件100,移料架221向前运动而将工件100送入到压紧机构3位置,当工件100一边折弯完成,移料架221后退,并且上夹台211和下夹台212转动,从而将工件100旋转,然后移料架221再次向前送料,从而完成工件100的各边折弯或压边。As shown in Figures 1 and 10, the feeding mechanism 2 includes a clamping part 21 capable of clamping the workpiece, and the feeding mechanism 2 also includes a clamping part 21 capable of driving the clamping workpiece 100 to move forward. The pushing part 22, the pushing part 22 includes a moving frame 221 that can move back and forth relative to the frame 1, and the clamping part 21 includes an upper clamping platform 211 that is arranged on the moving frame 221 and can lift and rotate, The moving frame 221 is also provided with a lower clamping platform 212 that can rotate relative to it and cooperate with the upper clamping platform 211 to clamp the workpiece 100 . When loading is required, the workpiece 100 is placed on the feeding mechanism 2, the upper clamping table 211 moves downward and cooperates with the lower clamping table 212 to clamp the workpiece 100, and the moving rack 221 moves forward to send the workpiece 100 into the Pressing mechanism 3 position, when the workpiece 100 is bent on one side, the moving frame 221 moves backward, and the upper clamping table 211 and the lower clamping table 212 rotate, thereby rotating the workpiece 100, and then the material moving frame 221 feeds forward again, thus completing The sides of the workpiece 100 are bent or crimped.
Claims (9)
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| CN201720883744.1U CN207494256U (en) | 2017-07-19 | 2017-07-19 | a bending machine |
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| CN201720883744.1U CN207494256U (en) | 2017-07-19 | 2017-07-19 | a bending machine |
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| CN201720883744.1U Active CN207494256U (en) | 2017-07-19 | 2017-07-19 | a bending machine |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109351816A (en) * | 2018-08-14 | 2019-02-19 | 中国电器科学研究院有限公司 | A flexible bending machine |
| CN111069357A (en) * | 2019-12-31 | 2020-04-28 | 安徽中佳自动化科技有限公司 | Combined bending machine |
| CN111112460A (en) * | 2020-01-09 | 2020-05-08 | 温州创睿五金模具有限公司 | A die-casting mold linked by a manipulator |
| CN111299384A (en) * | 2020-04-07 | 2020-06-19 | 安徽普瓦尼尼智能制造股份有限公司 | Central lifting mechanism for flexible bending and pressing of metal plates |
| CN111804782A (en) * | 2020-07-23 | 2020-10-23 | 南京云上自动化科技有限公司 | High-speed and high-precision numerical control flanging machine and flanging beam displacement solving method |
| CN111872190A (en) * | 2020-07-23 | 2020-11-03 | 南京云上自动化科技有限公司 | High-precision heavy-load numerical control flanging machine |
| CN112872139A (en) * | 2021-01-13 | 2021-06-01 | 佛山市南海力钏冷轧机械有限公司 | Single-knife bending machine |
| CN115243809A (en) * | 2020-03-11 | 2022-10-25 | 特鲁普机械奥地利有限公司及两合公司 | Bending machine |
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2017
- 2017-07-19 CN CN201720883744.1U patent/CN207494256U/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109351816A (en) * | 2018-08-14 | 2019-02-19 | 中国电器科学研究院有限公司 | A flexible bending machine |
| CN109433914A (en) * | 2018-08-14 | 2019-03-08 | 中国电器科学研究院有限公司 | A kind of outcase of refrigerator flexible production line |
| CN111069357A (en) * | 2019-12-31 | 2020-04-28 | 安徽中佳自动化科技有限公司 | Combined bending machine |
| CN111112460A (en) * | 2020-01-09 | 2020-05-08 | 温州创睿五金模具有限公司 | A die-casting mold linked by a manipulator |
| CN115243809A (en) * | 2020-03-11 | 2022-10-25 | 特鲁普机械奥地利有限公司及两合公司 | Bending machine |
| CN111299384A (en) * | 2020-04-07 | 2020-06-19 | 安徽普瓦尼尼智能制造股份有限公司 | Central lifting mechanism for flexible bending and pressing of metal plates |
| CN111804782A (en) * | 2020-07-23 | 2020-10-23 | 南京云上自动化科技有限公司 | High-speed and high-precision numerical control flanging machine and flanging beam displacement solving method |
| CN111872190A (en) * | 2020-07-23 | 2020-11-03 | 南京云上自动化科技有限公司 | High-precision heavy-load numerical control flanging machine |
| WO2022016830A1 (en) * | 2020-07-23 | 2022-01-27 | 南京邮电大学 | High-precision, heavy-load, numerical control flanging machine |
| CN112872139A (en) * | 2021-01-13 | 2021-06-01 | 佛山市南海力钏冷轧机械有限公司 | Single-knife bending machine |
| CN112872139B (en) * | 2021-01-13 | 2024-04-02 | 佛山市南海力钏冷轧机械有限公司 | Single-blade bending machine |
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