CN203845440U - Automatic hardware machining production line - Google Patents

Automatic hardware machining production line Download PDF

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Publication number
CN203845440U
CN203845440U CN201420095923.5U CN201420095923U CN203845440U CN 203845440 U CN203845440 U CN 203845440U CN 201420095923 U CN201420095923 U CN 201420095923U CN 203845440 U CN203845440 U CN 203845440U
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CN
China
Prior art keywords
transfer
manipulator
station
feeding
vertical pivot
Prior art date
Application number
CN201420095923.5U
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Chinese (zh)
Inventor
潘扬树
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佛山市艾乐博机器人科技有限公司
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Priority to CN201420095923.5U priority Critical patent/CN203845440U/en
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Publication of CN203845440U publication Critical patent/CN203845440U/en

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Abstract

The utility model discloses an automatic hardware machining production line which comprises a loading manipulator, a feeding manipulator, a transfer manipulator, a first station, a second station, a third station and an electric control box. The loading manipulator is matched with the feeding manipulator, the feeding manipulator is infinitely close to the first station, the transfer manipulator is arranged between the first station and the second station, and the loading manipulator, the feeding manipulator, the transfer manipulator, the first station, the second station and the third station are respectively electrically connected with the electric control box and are controlled by the electric control box. The automatic hardware machining production line has the advantages that the automatic loading and automatic transfer manipulators are applied to a hardware machining production line in a combined manner, so that automatic loading and workpiece transfer and automatic output operation can be carried out on the hardware machining production line, and technical problems of high production cost, low efficiency and product percent of pass, excessively high labor intensity of staffs and the like due to a low automation degree in existing hardware machining production procedures can be effectively solved.

Description

A kind of automation five metals machining production line

Technical field

The utility model relates to a kind of automated production equipment, in particular a kind of automation five metals machining production line.

Background technology

At inner container of electric cooker, inner container of electric pressure cooker, kitchen tools, cooker, kettle, in water tumbler and other five metals drawing and formings and following process manufacturing line, the automation material loading of workpiece is realized, but between the upper operation position and lower operation position of continuous machining production line, the transfer of workpiece is still to be undertaken by the mode of traditional pure a dead lift, this traditional workpiece transfer mode is too high to artificial degree of dependence on the one hand, on the other hand, also easily cause the generation of accident on duty, and productive costs is high, production efficiency is low, labor strength is strong, the conforming product rate of producing is also lower.

Therefore, prior art has yet to be improved and developed.

Utility model content

The purpose of this utility model is to provide a kind of automation five metals machining production line, to solve in existing five metals processing process, Traditional Man transfer mode is because artificial participation is too high, degree of automation productive costs low and that cause is high, inefficiency, personnel labor intensity are excessive, and the technical matters such as conforming product rate is low.

The technical solution of the utility model is as follows:

An automation five metals machining production line, wherein, comprises feeding manipulator, feeding mechanical hand, transfer manipulator, the first station, the second station, the 3rd station and electric cabinet; Described feeding manipulator and feeding mechanical hand are equipped with, described feeding mechanical hand infinite approach the first station setting, described transfer manipulator is arranged between the first station and the second station, and described feeding manipulator, feeding mechanical hand, transfer manipulator, the first station, the second station, the 3rd station are electrically connected to and are subject to respectively it to control with electric cabinet;

Described feeding manipulator comprises into feeding manipulator transverse axis and the feeding manipulator vertical pivot that right-angled crossing arranges, and described feeding manipulator vertical pivot below is provided with material loading hand and grabs, and described feeding manipulator also comprises the feeding platform being equipped with feeding manipulator vertical pivot;

Described feeding mechanical hand comprises into feeding mechanical hand transverse axis and the feeding mechanical hand vertical pivot that right-angled crossing arranges, and described feeding mechanical hand vertical pivot below is provided with feeding hand and grabs, and described feeding mechanical hand comprises setting load-transfer device thereunder;

Described transfer machinery hand comprises into transfer manipulator vertical pivot and the transfer manipulator transverse axis that right-angled crossing arranges, and on described transfer manipulator transverse axis, is provided with at least two and changes hands and grab.

Described automation five metals machining production line, wherein, also comprise transmission detent mechanism, described transmission detent mechanism comprises chute and transfer location load-transfer device, chute connects the first station and transfer location load-transfer device, and the other end of transfer location load-transfer device connects the second station.

Described automation five metals machining production line, wherein, also comprises transfer positioning table, and described transfer positioning table is arranged between second station and the 3rd station of described machining production line.

Described automation five metals machining production line, wherein, described feeding manipulator transverse axis, feeding manipulator vertical pivot, feeding mechanical hand transverse axis, feeding mechanical hand vertical pivot, transfer manipulator transverse axis and transfer manipulator vertical pivot all take motor by transmission device and private respectively and drive, and described private takes motor and is electrically connected to and is subject to it to control with described electric cabinet.

Described automation five metals machining production line, wherein, also comprise at least one follow-up station, also comprise accordingly at least one follow-up transfer manipulator vertical pivot, described follow-up transfer manipulator vertical pivot is arranged between follow-up station, described follow-up transfer manipulator vertical pivot becomes right-angled crossing setting with described transfer manipulator transverse axis, on described transfer manipulator transverse axis, has additional accordingly follow-up transfer handgrip.

Described automation five metals machining production line, wherein, described transfer positioning table is arranged on transfer manipulator vertical pivot.

Described automation five metals machining production line, wherein, Hai Baofen double sheet mechanism, within described minute, double sheet mechanism matches and is arranged on feeding platform with described feeding manipulator vertical pivot.

Described automation five metals machining production line, wherein, also comprises double sheet testing agency, automatic basting mechanism and detent mechanism, and described double sheet testing agency, automatic basting mechanism and detent mechanism are successively set on described load-transfer device according to the throughput direction of workpiece.

The automation five metals manufacturing line that the utility model provides, by by the manipulator of automatic charging and automatically transfer in conjunction with being applied in the middle of five metals machining production line, full-automatic material loading and the workpiece transfer of five metals machining production line have been realized, and output function automatically, well solved in existing five metals processing process, Traditional Man transfer mode is because artificial participation is too high, degree of automation productive costs low and that cause is high, inefficiency, personnel labor intensity are excessive, and the technical matters such as conforming product rate is low.

Accompanying drawing explanation

Fig. 1 is the schematic perspective view of automation five metals machining production line in the utility model.

Fig. 2 is the front schematic view of automation five metals machining production line in the utility model.

The specific embodiment

For making the purpose of this utility model, technical scheme and advantage clearer, clear and definite, referring to the accompanying drawing embodiment that develops simultaneously, the utility model is further described.

Embodiment mono-, as shown in the schematic perspective view of automation five metals machining production line in Fig. 1 the utility model, the utility model comprises feeding manipulator 1, feeding mechanical hand 2, transmission detent mechanism 3, transfer manipulator 4, the first station 5, the second station 6 and the 3rd station 7, in actual production line, above-mentioned three stations are followed successively by stretching station, punching press station and crimping station conventionally.Feeding manipulator 1 is equipped with feeding mechanical hand 2, and feeding mechanical hand 2 and the first station 5 are equipped with, and transmission detent mechanism 3 connects the first station 5 and the second station 6, and transfer manipulator 4 is arranged between two stations 6 and the 3rd station 7.Workpiece to be processed is through the feeding mechanical hand 2 of feeding manipulator 1 material loading, 2 of feeding manipulators are automatically sent workpiece into the first station 5 and are processed, transmission detent mechanism 3 is for positioning the workpiece of the first station 5 outputs, transfer manipulator 4 is responsible for synchronously will in the workpiece on transmission detent mechanism 3, going to the second station 6, the 3rd station 7 will be gone in the workpiece on the second station 6, in the utility model, feeding manipulator 1, feeding mechanical hand 2, transmission detent mechanism 3 and transfer manipulator 4 are all set to synchronized operation, realized the new automatic charging of five metals processing, the automatic transfer of workpiece between upper station and lower station, and the uninterrupted operation of whole manufacturing line.

The utility model also comprises electric cabinet (not shown), in electric cabinet, be provided with PLC controller, above-mentioned feeding manipulator 1, feeding mechanical hand 2, transmission detent mechanism 3, transfer manipulator 4, the first station 5, the second station 6 and the 3rd station 7 are all electrically connected to electric cabinet, and controlled by it.

Embodiment bis-, as shown in the front schematic view of automation five metals machining production line in Fig. 2 the utility model, in the utility model, feeding manipulator 1 comprises that feeding platform 11, minute double sheet mechanism 12, feeding manipulator transverse axis 13, feeding manipulator vertical pivot 14 and material loading hand grab 15.Feeding platform 11 comprises for carrying workpiece and movable upper flitch, for driving the motor (not shown) of flitch rise/fall on this, between motor and upper flitch, by screw rod, connects; Dividing double sheet mechanism 12 is photoelectric detection system, is arranged on feeding platform 11, for detection of also controlling upper flitch rise height.According to demand, feeding platform 11 can be set to single station, double or multistation, and double and multistation can be realized uninterrupted material loading in operational process, single station material loading again that will stop after tablet is finished.

14 one-tenth right-angled crossing settings of feeding manipulator transverse axis 13 and feeding manipulator vertical pivot, separately all respectively by transmission device and servo motor driven.And, at this, adopt feeding manipulator transverse axis 13 to maintain static, the array mode of energy up-and-down movement when feeding manipulator vertical pivot 14 moves along feeding manipulator transverse axis 13 directions, this array mode greatly reduces the productive costs of manipulator itself, and improved stability, for underload workpiece, there is good applicability.The below of feeding manipulator vertical pivot 14 is also provided with material loading hand and grabs 15, matches realize the work of pickup from feeding platform 11 with feeding platform 11.

In the utility model, feeding mechanical hand 2 comprises into feeding mechanical hand transverse axis 21 that right-angled crossing arranges and feeding mechanical hand vertical pivot 22, feeding mechanical hand transverse axis 21 and feeding mechanical hand vertical pivot 22 all by transmission device and servo motor driven, and, at this, adopt feeding mechanical hand transverse axis 21 to maintain static, the array mode of energy up-and-down movement when feeding mechanical hand vertical pivot 22 moves along feeding mechanical hand transverse axis 21 directions, the lower end of feeding mechanical hand vertical pivot 22 is also provided with feeding hand and grabs 23.

The below of feeding mechanical hand transverse axis 21 is also provided with load-transfer device 24, and load-transfer device 24 is equipped with above-mentioned feeding manipulator 1, and load-transfer device 24 is driven by transmission device and servomotor (not shown).On load-transfer device 24, along workpiece throughput direction, be also provided with successively double sheet testing agency 25, automatic basting mechanism 26 and detent mechanism 27; double sheet testing agency 25 is for detection of the thickness of workpiece of carrying on load-transfer device 24; when thickness of workpiece surpasses setting value; 24 of load-transfer devices stop automatically, to protect Fabricating machinery not receive damage.Automatic basting mechanism 26 is for operation that the workpiece of course of conveying is put the oil, and the large I of oil mass regulates according to the specific requirement of processing.Detent mechanism 27 infinite approach the second station settings, position operation for the workpiece on load-transfer device 24, and the workpiece behind location is delivered to the first station 5 by feeding mechanical hand 2 and processed.Detent mechanism 27 adopts two-way simultaneous retractable adjusting gear, regulative mode has two kinds, a kind of is to adopt manual regulation, a kind of is to adopt motor automatically to regulate, induction mode adopts 4 touching electric induction to detect, and has eliminated resilience after workpiece puts in place and the workpiece situation not in place that causes, and positioning precision is high, the workpiece that can adapt to different sizes easy to adjust, highly versatile.

In the utility model, transmission detent mechanism 3 comprises chute 31 and transfer location load-transfer device 32, chute 31 connects the first station 5 and transfer location load-transfer device 32, and workpiece is located load-transfer device 32 by chute 31 landings to transfer from the first station 5, and transfer location load-transfer device 32 plays transmission and location.

In the utility model, transfer manipulator 4 comprises into transfer manipulator vertical pivot 41 and the transfer manipulator transverse axis 42 that right-angled crossing arranges, and transfer manipulator vertical pivot 41 and transfer manipulator transverse axis 42 are all by transmission device and the transmission of servomotor (not shown).And, at this, adopt transfer manipulator vertical pivot 41 to maintain static, array mode that can also up-and-down movement when transfer manipulator transverse axis 42 moves along transfer manipulator vertical pivot 41 directions.The length of transfer manipulator transverse axis 42 and the length of whole machining production line are suitable.Transfer manipulator transverse axis 42 is provided with at least two to be changed hands and grabs 43, in to change hands distance and the distance between the middle transposition of workpiece of grabbing between 43 suitable, middle transposition herein comprises that the workpiece such as the first station 5, the second station 6, the 3rd station 7, transmission detent mechanism 3 need the position of transfer in the course of processing, and in change hands and grab 43 quantity and be set to than the quantity of middle transposition few one.In the utility model, in order to shorten the stroke of transfer manipulator transverse axis 42, also between the second station 6 and the 3rd station 7, be provided with transfer positioning table 44, concrete, transfer positioning table 44 both can arrange on the ground, also can be arranged on the body of transfer manipulator vertical pivot 41, need accordingly to increase to arrange in one to change hands and grab 43.

In actual production process, when workpiece needs further deep processing, as shown in Figure 2, can on basis of the present utility model, further set up at least one follow-up station 8, the corresponding length that extends transfer manipulator transverse axis 41, and, in order to strengthen the transmission stability of transfer manipulator 4, can also set up at least one transfer manipulator vertical pivot 45, transfer manipulator vertical pivot 42 shares transfer manipulator transverse axis 41 with follow-up transfer manipulator vertical pivot 45.Equally, can on the body of follow-up transfer manipulator vertical pivot 45, set up at least one follow-up transfer positioning table 46, and, in setting up according to the quantity of follow-up station 8 and follow-up transfer positioning table 46, change hands the quantity of grabbing 43.

As shown in Figure 2, the utility model can also arrange at the discharge end of follow-up station 8 a discharging load-transfer device 9, for by the workpiece output machining production line machining, further improves degree of automation of the present utility model.

From above-described embodiment, can find out, the utility model by by the manipulator of automatic charging and automatically transfer in conjunction with being applied in the middle of five metals machining production line, full-automatic material loading and the workpiece transfer of five metals machining production line have been realized, and output function automatically, well solved in existing five metals processing process, Traditional Man transfer mode is because artificial participation is too high, degree of automation productive costs low and that cause is high, inefficiency, personnel labor intensity are excessive, and the technical matters such as conforming product rate is low.

Should be understood that, application of the present utility model is not limited to above-mentioned giving an example, for those of ordinary skills, can be improved according to the above description or be converted, as transmit detent mechanism 3, transposition in transfer positioning table 46 grades, can determine whether adopt according to the actual conditions of manufacturing line, when giving up these parts, in can be directly driving with transfer manipulator transverse axis 41, change hands and grab 43 and from upper station to lower station, carry out the mode of workpiece transfer, can reach the purpose of this utility model equally, certainly now must be according to the distance between station and station quantity, centering is changed hands and is grabbed 43 spacing and quantity and specifically set, according to the length needs of manufacturing line, transfer manipulator transverse axis 41 can also be split into the quantity corresponding with transfer manipulator vertical pivot 42 and follow-up transfer manipulator vertical pivot 45, thereby can further strengthen stability and the alerting ability of transfer manipulator 4.All these improvement and conversion all should belong to the protection domain of the utility model claims.

Claims (8)

1. an automation five metals machining production line, is characterized in that, comprises feeding manipulator, feeding mechanical hand, transfer manipulator, the first station, the second station, the 3rd station and electric cabinet; Described feeding manipulator and feeding mechanical hand are equipped with, described feeding mechanical hand infinite approach the first station setting, described transfer manipulator is arranged between the first station and the second station, and described feeding manipulator, feeding mechanical hand, transfer manipulator, the first station, the second station, the 3rd station are electrically connected to and are subject to respectively it to control with electric cabinet;
Described feeding manipulator comprises into feeding manipulator transverse axis and the feeding manipulator vertical pivot that right-angled crossing arranges, and described feeding manipulator vertical pivot below is provided with material loading hand and grabs, and described feeding manipulator also comprises the feeding platform being equipped with feeding manipulator vertical pivot;
Described feeding mechanical hand comprises into feeding mechanical hand transverse axis and the feeding mechanical hand vertical pivot that right-angled crossing arranges, and described feeding mechanical hand vertical pivot below is provided with feeding hand and grabs, and described feeding mechanical hand comprises setting load-transfer device thereunder;
Described transfer machinery hand comprises into transfer manipulator vertical pivot and the transfer manipulator transverse axis that right-angled crossing arranges, and on described transfer manipulator transverse axis, is provided with at least two and changes hands and grab.
2. automation five metals machining production line according to claim 1, it is characterized in that, also comprise transmission detent mechanism, described transmission detent mechanism comprises chute and transfer location load-transfer device, chute connects the first station and transfer location load-transfer device, and the other end of transfer location load-transfer device connects the second station.
3. automation five metals machining production line according to claim 1, is characterized in that, also comprises transfer positioning table, and described transfer positioning table is arranged between second station and the 3rd station of described machining production line.
4. automation five metals machining production line according to claim 1, it is characterized in that, described feeding manipulator transverse axis, feeding manipulator vertical pivot, feeding mechanical hand transverse axis, feeding mechanical hand vertical pivot, transfer manipulator transverse axis and transfer manipulator vertical pivot all take motor by transmission device and private respectively and drive, and described private takes motor and is electrically connected to and is subject to it to control with described electric cabinet.
5. automation five metals machining production line according to claim 1, it is characterized in that, also comprise at least one follow-up station, also comprise accordingly at least one follow-up transfer manipulator vertical pivot, described follow-up transfer manipulator vertical pivot is arranged between follow-up station, described follow-up transfer manipulator vertical pivot becomes right-angled crossing setting with described transfer manipulator transverse axis, on described transfer manipulator transverse axis, has additional accordingly follow-up transfer handgrip.
6. automation five metals machining production line according to claim 3, is characterized in that, described transfer positioning table is arranged on transfer manipulator vertical pivot.
7. automation five metals machining production line according to claim 1, is characterized in that, Hai Baofen double sheet mechanism, and within described minute, double sheet mechanism matches and is arranged on feeding platform with described feeding manipulator vertical pivot.
8. automation five metals machining production line according to claim 1, it is characterized in that, also comprise double sheet testing agency, automatic basting mechanism and detent mechanism, described double sheet testing agency, automatic basting mechanism and detent mechanism are successively set on described load-transfer device according to the throughput direction of workpiece.
CN201420095923.5U 2014-03-04 2014-03-04 Automatic hardware machining production line CN203845440U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104772660A (en) * 2015-03-23 2015-07-15 膳魔师(中国)家庭制品有限公司 Vacuum stainless steel heat insulation device unmanned production line
CN104786066A (en) * 2014-12-03 2015-07-22 佛山市艾乐博机器人科技有限公司 Automatic hardware machining production line
CN105834291A (en) * 2016-04-29 2016-08-10 广东科捷龙机器人有限公司 Full-automatic intelligent punching production system based on remote control
CN106670304A (en) * 2017-02-22 2017-05-17 佛山市艾乐博机器人科技有限公司 Multi-station all-in-one machine
CN106734631A (en) * 2017-02-22 2017-05-31 佛山市艾乐博机器人科技有限公司 The all-in-one of multistation

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104786066A (en) * 2014-12-03 2015-07-22 佛山市艾乐博机器人科技有限公司 Automatic hardware machining production line
CN104786066B (en) * 2014-12-03 2017-06-16 佛山市艾乐博机器人科技有限公司 One kind automation hardware machining production line
CN104772660A (en) * 2015-03-23 2015-07-15 膳魔师(中国)家庭制品有限公司 Vacuum stainless steel heat insulation device unmanned production line
CN105834291A (en) * 2016-04-29 2016-08-10 广东科捷龙机器人有限公司 Full-automatic intelligent punching production system based on remote control
CN105834291B (en) * 2016-04-29 2017-12-29 广东科捷龙机器人有限公司 Punching press fully-automatic intelligent production system based on remote control
CN106670304A (en) * 2017-02-22 2017-05-17 佛山市艾乐博机器人科技有限公司 Multi-station all-in-one machine
CN106734631A (en) * 2017-02-22 2017-05-31 佛山市艾乐博机器人科技有限公司 The all-in-one of multistation

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