CN104772660A - Vacuum stainless steel heat insulation device unmanned production line - Google Patents
Vacuum stainless steel heat insulation device unmanned production line Download PDFInfo
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- CN104772660A CN104772660A CN201510128282.8A CN201510128282A CN104772660A CN 104772660 A CN104772660 A CN 104772660A CN 201510128282 A CN201510128282 A CN 201510128282A CN 104772660 A CN104772660 A CN 104772660A
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- stainless steel
- vacuum insulating
- steel vacuum
- production
- production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/02—Features relating to transfer of work between machines
Abstract
The invention discloses a vacuum stainless steel heat insulation device unmanned production line, which belongs to the field of machinery design and is applicable to the vacuum stainless heat insulation device protection. The vacuum stainless steel heat insulation device unmanned production line comprises a plurality of production flow processes for producing vacuum stainless steel heat insulation devices, a plurality of flexible robots and a plurality of conveying mechanisms, wherein the flexible robots are matched with the production flow process, the production flow processes are used for vacuum stainless steel heat insulation device protection, the flexible robots are used for taking and placing vacuum stainless steel heat insulation devices, the conveying mechanisms are arranged between the flexible robots, and the flexible robots carry out vacuum stainless steel heat insulation device transmission through the conveying mechanisms. The vacuum stainless steel heat insulation device unmanned production line adopting the technical scheme has the advantages that the quality is stable, the yield is stable, the manual operation of relatively poor work environment is renovated, and in addition, the manual cost of enterprises is greatly reduced.
Description
Technical field
The invention belongs to mechanical field, relate to a kind of unmanned production line, particularly relate to the unmanned production line of a kind of Stainless Steel Vacuum insulating utensils.
Background technology
The material of current Stainless Steel Vacuum insulating utensils mostly selects stainless steel, and it processes Stainless Steel Vacuum insulating utensils through multiple tracks engineering, operation.Each operation is all the operating type of a machine, and employee also carries out self-inspection by relevant cubing after having operated cost procedure.Each inter process also will carry out the transfer of small lot; And all divide with function between each engineering and carry out concentrative operation, also have product guarantor person to carry out the inspection of quality between each engineering, between engineering, the transfer batch of material is larger.
Such mode of production, has serious impact to friendship phase of product, quality, production capacity:
1, production capacity and friendship phase aspect
Because each operation is employee's operation, and the factor affecting employee's operation is a lot, as the speed etc. of mood quality, working attitude, fatigue strength, health whether discomfort, individual play.Therefore, in the production of whole production line, be difficult to carry out productive balance (although Engineering Programming rate is high, but the effect of reality is seldom reached), wherein produce the slowest operation or engineering just determines production capacity, and this produces the slowest operation or engineering is variation because of the reason of people self, is not be fixed on certain operation or engineering.
2, quality aspect
Mainly contain the judgement whether size and outward appearance reach standard.Some detecting instruments are mainly used in the detection of size, as slide calliper rule, cubing, micrometer, height gage etc.These manual operationss cause each inter process to produce a large amount of time wastes because of detection, and also there is human error to the use of each detecting instrument.The detection of outward appearance mainly contains: some wound, bracing wire, depression, shape, and examination criteria is according to the fixed limit people of each bad phenomenon for judging, the human error of generation like this has larger risk.
Along with the requirement of guest to enterprise is more and more higher, as multi items, small batch, quality better, and the phase of friendship is shorter and shorter.Enterprise is the requirement meeting guest, can only change present production model.
For the problems referred to above, existing minority enterprise adopts node formula automatic assembly line pattern now.But one production line has thousands of nodes (inductor), as long as there wherein have a node (inductor) to occur to be abnormal, whole production line all stops.The mode that technical staff also will look for a needle in a haystack finds and abnormal node (inductor) occurs, and getting rid of this abnormal rear production line could action again.So usually can cause the stopping of production line, production capacity more can not effectively ensure.And each operation can not accomplish automatic detection, quality can not ensure, such production line can not be used for normal production.
In addition, material also can waste the more time in the carrying of inter process.
Summary of the invention
In view of this, the present invention utilizes flexible robot to replace manual work, meanwhile, realizes the automatic transmission of processing component, finally reaches the unmanned operation of production line.
For achieving the above object, concrete technical scheme is as follows:
The unmanned production line of a kind of Stainless Steel Vacuum insulating utensils, be applicable in the production of Stainless Steel Vacuum insulating utensils, comprise the production procedure of some production Stainless Steel Vacuum insulating utensils, some flexible robots and some conveying mechanisms, described some flexible robots match with described production procedure, the production of Stainless Steel Vacuum insulating utensils is carried out in described production procedure, described flexible robot carries out picking and placeing of Stainless Steel Vacuum insulating utensils, described some conveying mechanisms are placed between described some flexible robots, described flexible robot carries out the transmission of Stainless Steel Vacuum insulating utensils by conveying mechanism.
Preferably, described production procedure comprises production equipment.
Preferably, described production equipment comprises hydraulic pressure or air pressure driving.
Preferably, described production equipment comprises oil pressure actuated.
Preferably, described production procedure comprises production engineering, and described production engineering comprises production process.
Preferably, also comprise some controlling organizations, described some controlling organizations and some flexible robot's one_to_one corresponding.
Preferably, also comprise some testing agencies, described some testing agencies match with described production procedure, and described some testing agencies carry out the detection of Stainless Steel Vacuum insulating utensils.
Preferably, described some testing agencies and some controlling organization one_to_one corresponding.
Preferably, described testing agency is located on described flexible robot.
Preferably, outward appearance and the size of described testing agency by utilizing digital imagery comparison system to detect Stainless Steel Vacuum insulating utensils.
Relative to prior art, technical scheme of the present invention utilizes flexible robot to replace manual work, realizes the automatic transmission of processing component simultaneously and automatically detects, to ensure that the quality standard of processing rear product is reached, finally reaching the unmanned operation of production line.Stay in grade of the present invention, production capacity are stablized, and have reformed the manual work under relatively poor working environment, and substantially reduce the number the cost of labor of enterprise.
Accompanying drawing explanation
The accompanying drawing forming a part of the present invention is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural representation of the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
It should be noted that, when not conflicting, the embodiment in the present invention and the feature in embodiment can combine mutually.
Below with reference to accompanying drawing, concrete explaination is done to embodiments of the invention.
The unmanned production line of a kind of Stainless Steel Vacuum insulating utensils of embodiments of the invention as shown in Figure 1, comprises the production procedure 1 of some production Stainless Steel Vacuum insulating utensils, some flexible robots 2, some conveying mechanisms 3, some testing agencies 4 and some controlling organizations 5.
Some flexible robots 2 match with production procedure 1, and the production of Stainless Steel Vacuum insulating utensils is carried out in production procedure 1, and flexible robot 2 carries out picking and placeing of Stainless Steel Vacuum insulating utensils.Some conveying mechanisms 3 are placed between some flexible robots 2, and flexible robot 2 carries out the transmission of Stainless Steel Vacuum insulating utensils by conveying mechanism 3.Some testing agencies 4 match with production procedure 1, and some testing agencies 4 carry out the detection of Stainless Steel Vacuum insulating utensils.Some controlling organizations 5 and some flexible robots 2 and testing agency 4 one_to_one corresponding, to control flexible robot 2 and testing agency 4.
Flexible robot in the embodiment of the present invention refer to robot can rub completely human simulation action and can repetitive cycling reproduce relevant action.
As shown in fig. 1, in an embodiment of the present invention, total engineering 57 road in the whole production procedure of Stainless Steel Vacuum insulating utensils, operation also thinner between each engineering.
The operation of each engineering and operation carries out with flexible robot 2 mould product being put into each engineering or operation, after machining etc. correlation engineering or operation, flexible robot 2 gets product from mould, and the automatic detection of product size and outward appearance is realized in the process by testing agency 4, after major project machines, be placed on certain angle utilizes digital imagery comparison system to reach the object detecting outward appearance and size, to ensure its quality.
The flexible robot 2 of an engineering or operation after product after Zai Jiangqian road engineering or operation machine passes to automatically, namely utilize that conveying mechanism 3 utilizes recently after each engineering machines, most convenient, the most effective mechanical means to replace a dead lift or transmission, each like this engineering is interconnected.
And utilize controlling organization 5 one to one, realize separately controlling of each flexible robot 2.Be easy to search and fast processing when abnormal generation.
In addition, the process equipment of each engineering in production procedure 1 or operation require good stability and precision higher, drive based on oil pressure, air pressure is auxiliary.
Embodiments of the invention stay in grade, production capacity are stablized, and have reformed the manual work under relatively poor working environment, and substantially reduce the number the cost of labor of enterprise.
Be described in detail specific embodiments of the invention above, but it is just as example, the present invention is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that the present invention is carried out and substituting also all among category of the present invention.Therefore, equalization conversion done without departing from the spirit and scope of the invention and amendment, all should contain within the scope of the invention.
Claims (10)
1. the unmanned production line of Stainless Steel Vacuum insulating utensils, be applicable in the production of Stainless Steel Vacuum insulating utensils, it is characterized in that, comprise the production procedure of some production Stainless Steel Vacuum insulating utensils, some flexible robots and some conveying mechanisms, described some flexible robots match with described production procedure, the production of Stainless Steel Vacuum insulating utensils is carried out in described production procedure, described flexible robot carries out picking and placeing of Stainless Steel Vacuum insulating utensils, described some conveying mechanisms are placed between described some flexible robots, described flexible robot carries out the transmission of Stainless Steel Vacuum insulating utensils by conveying mechanism.
2. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 1, it is characterized in that, described production procedure comprises production equipment.
3. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 2, is characterized in that, described production equipment comprises hydraulic pressure or air pressure drives.
4. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 3, it is characterized in that, described production equipment comprises oil pressure actuated.
5. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 4, it is characterized in that, described production procedure comprises production engineering, and described production engineering comprises production process.
6. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 1, is characterized in that, also comprise some controlling organizations, described some controlling organizations and some flexible robot's one_to_one corresponding.
7. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 6, it is characterized in that, also comprise some testing agencies, described some testing agencies match with described production procedure, and described some testing agencies carry out the detection of Stainless Steel Vacuum insulating utensils.
8. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 7, is characterized in that, described some testing agencies and some controlling organization one_to_one corresponding.
9. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 8, it is characterized in that, described testing agency is located on described flexible robot.
10. the unmanned production line of Stainless Steel Vacuum insulating utensils as claimed in claim 9, is characterized in that, outward appearance and the size of described testing agency by utilizing digital imagery comparison system to detect Stainless Steel Vacuum insulating utensils.
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CN201510128282.8A CN104772660A (en) | 2015-03-23 | 2015-03-23 | Vacuum stainless steel heat insulation device unmanned production line |
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CN201510128282.8A CN104772660A (en) | 2015-03-23 | 2015-03-23 | Vacuum stainless steel heat insulation device unmanned production line |
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Citations (3)
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JP2006021322A (en) * | 2005-08-31 | 2006-01-26 | Fanuc Ltd | Safety device for automatic machine system |
CN201703848U (en) * | 2010-05-28 | 2011-01-12 | 益伸电子(东莞)有限公司 | Hardware appearance automatic detection equipment |
CN203845440U (en) * | 2014-03-04 | 2014-09-24 | 佛山市艾乐博机器人科技有限公司 | Automatic hardware machining production line |
-
2015
- 2015-03-23 CN CN201510128282.8A patent/CN104772660A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006021322A (en) * | 2005-08-31 | 2006-01-26 | Fanuc Ltd | Safety device for automatic machine system |
CN201703848U (en) * | 2010-05-28 | 2011-01-12 | 益伸电子(东莞)有限公司 | Hardware appearance automatic detection equipment |
CN203845440U (en) * | 2014-03-04 | 2014-09-24 | 佛山市艾乐博机器人科技有限公司 | Automatic hardware machining production line |
Non-Patent Citations (3)
Title |
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郁嘉帅: "关于机械制造生产工程及加工工艺的研究", 《软件(教育现代化)(电子版)》 * |
陈永方等: "浅谈自动化生产线的发展", 《广西轻工业》 * |
陈立新等: "工业机器人在冲压自动化生产线中的应用", 《机械工程与自动化》 * |
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Application publication date: 20150715 |