CN103630849A - Automatic household appliance power supply test device and test method - Google Patents
Automatic household appliance power supply test device and test method Download PDFInfo
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- CN103630849A CN103630849A CN201310556690.4A CN201310556690A CN103630849A CN 103630849 A CN103630849 A CN 103630849A CN 201310556690 A CN201310556690 A CN 201310556690A CN 103630849 A CN103630849 A CN 103630849A
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- 238000005259 measurement Methods 0.000 claims description 13
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Abstract
The invention discloses an automatic household appliance power supply test device and a test method. The test device comprises at least two test stations, a first transmission module, manipulators, sucking mechanisms, second transmission modules, a main control system, rejected product picking mechanisms and test jigs, wherein the two test stations are connected in series with each other through each second transmission module; the sucking mechanisms are arranged on the manipulators; the manipulators are arranged above the test stations; the main control system is connected with the manipulators to control the manipulators and is also connected with the reject product picking mechanisms to control the rejected product picking mechanisms; the test jigs are arranged on the test stations. According to the automatic household appliance power supply test device and the test method, the independent test stations are adopted; product test equipment is combined randomly according to requirements of a product test technology, so that different products can be automatically loaded and unloaded to be tested; meanwhile, the test stations interact information with the main control system, so that information of every product can be monitored in real time, and a record can be formed so as to realize product informationized production; the production cost is saved, and the production efficiency is improved.
Description
Technical field
The present invention relates to household electrical appliances power supply testing device and method in production line, be specifically related to a kind of household electrical appliances power supply automatic detecting device and method of testing.
Background technology
Power supply test is that household electric appliances are the very important detection of household electrical appliance industries, especially color TV trade, but current domestic power supply test need to most ofly be divided into some groups people according to technique, has operated, and production efficiency is low, unstable product quality; And existing testing apparatus all need to carry out artificial upper plate, start test, wait for, judge, get ready, lower plate, this series of actions all needs by manually completing.
Along with constantly bringing forth new ideas of color TV trade, the update of colour TV is more and more faster, thereby causes the specification of colour tv power supply plate more and more, increasing to production site area occupied.
Summary of the invention
The present invention has overcome the deficiencies in the prior art, and a kind of household electrical appliances power supply automatic detecting device and method of testing are provided, and when testing household appliances in prior art to be solved, production efficiency is low, and unstable product quality, to problems such as production site area occupied demand are large.
For solving above-mentioned technical matters, the present invention by the following technical solutions:
A household electrical appliances power supply automatic detecting device, comprising: at least two test work stations, the first transmission module, mechanical arm, draw frame machines, second transmit module, master control system, substandard products mechanism for picking, measurement jig; Connect by the second transmission module in described two test work stations; Described draw frame machine is arranged on described mechanical arm; Described mechanical arm is arranged on top, described test work station, and described master control system is connected with described mechanical arm, for controlling mechanical arm; Described master control system is connected with substandard products mechanism for picking, for controlling described substandard products mechanism for picking; Described measurement jig is arranged on described test work station.
Further technical scheme is that household electrical appliances power supply automatic detecting device also comprises cutting agency, and described cutting agency is arranged on the output port position at described test work station.
Further technical scheme is that master control system is arranged on position between described two test work stations.
Further technical scheme is that household electrical appliances power supply automatic detecting device also comprises the 3rd test work station, connects by the second transmission mask with described two test work stations in described the 3rd test work station.
Further technical scheme is that each test work station is provided with a substandard products eliminating mechanism.
Further technical scheme is to provide a kind of method of testing of household electrical appliances power supply automatic detecting device, and described method of testing comprises the following steps:
Mechanical arm is put into support plate product, through the first transmission module, moves to mechanical arm crawl position;
Test work station control system is controlled mechanical arm and is got product to measurement jig, after putting in place, provides the signal that puts in place, and measurement jig completes test job automatically;
After having tested, test result signal feedback, to master control system, is recorded in product information;
Test work station control system completes and picks and places product and put on next work station transmission module support plate according to current state distribution manipulator.
Further technical scheme is that described method of testing step also comprises: the test job meeting of completing, master control system is controlled mechanical arm, if test passes product, the second transmission module arrives next independent test work station by Transmission, if substandard products, by the second transmission module, substandard products are transferred to substandard products crawl position, substandard products mechanism for picking is shunted this product.
Further technical scheme is that described method of testing step also comprises: after product need to be completed according to technique, cutting agency captures product at the second transmission module blanking point, under expect set-point.
Compared with prior art, one of beneficial effect of the present invention is: the present invention adopts independent test work station, according to product test technique needs, combination in any product testing equipment, meet the test of different product automatic loading/unloading, and follow master control system interactive information by software, can monitor in real time the information of each product, and form record, realize IT application in product and produce.Whole piece automatic test line is realized product automation, informationization, Flexible Production, saves production cost, and enhances productivity.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is draw frame machine structural representation in one embodiment of the invention.
Fig. 3 is the vertical view of one embodiment of the invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further elaborated.
As shown in Figure 1, Figure 2, Figure 3 shows, Fig. 1 shows the structural representation of one embodiment of the invention.The present embodiment household electrical appliances power supply automatic detecting device, comprising: the first separate test work station, the second test work station, the 3rd test work station, the first transmission module 1, mechanical arm 2, draw frame machine 3, the second transmission module 4, master control system 5, substandard products mechanism for picking 6, measurement jig 8; Connect by the second transmission module in the first test work station, the second test work station and the 3rd test work station; Draw frame machine is arranged on mechanical arm; Mechanical arm is arranged on the top at each test work station, and master control system is connected with mechanical arm, for controlling mechanical arm; Master control system is connected with substandard products mechanism for picking simultaneously, for controlling described substandard products mechanism for picking; As preferred embodiment, in the present embodiment, each test work station is provided with a substandard products eliminating mechanism.Measurement jig is arranged on described test work station, for the product to be measured transferring on it is tested.As preferred embodiment, the present embodiment household electrical appliances power supply automatic detecting device also comprises cutting agency 7, and cutting agency is arranged on the terminal position of proving installation.
According to another embodiment of the invention, the method for testing of the present embodiment household electrical appliances power supply automatic detecting device, method of testing comprises the following steps: mechanical arm is put into support plate product, through the first transmission module, moves to mechanical arm crawl position; Test work station control system is controlled mechanical arm and is got product to measurement jig, after putting in place, provides the signal that puts in place, and measurement jig completes test job automatically; After having tested, test result signal feedback, to master control system, is recorded in product information; When test job is carried out, by master control system, control mechanical arm, product is transported in measurement jig test station, and follow master control system interactive information by software, monitor the information of each product, and form record test work station control system and complete and pick and place product and put on next work station transmission module support plate according to current state distribution manipulator.Next work station method of testing is identical with last work station.Each work station test is independent, is independent of each other, and production information recording is charged to master control system.Test job completes meeting, and master control system is controlled mechanical arm, if test passes product, the second transmission module arrives next independent test work station by Transmission, again circulation controlled motion above.If substandard products are transferred to substandard products crawl position by the second transmission module by substandard products, substandard products mechanism for picking is shunted this product.After product need to be completed according to technique, cutting agency captures product at the second transmission module blanking point, under expect appointment set-point.
" embodiment " that spoken of in this manual, " another embodiment ", " embodiment ", etc., refer to specific features, structure or the feature in conjunction with this embodiment, described and be included at least one embodiment that the application's generality describes.In instructions, a plurality of local appearance statement of the same race is not necessarily to refer to same embodiment.Furthermore, while describing a specific features, structure or feature in conjunction with any embodiment, what advocate is in conjunction with other embodiment, to realize this feature, structure or feature also to fall within the scope of the invention.
Although with reference to a plurality of explanatory embodiment inventing, invention has been described here, but, should be appreciated that, those skilled in the art can design a lot of other modification and embodiments, and these are revised and within embodiment will drop on the disclosed principle scope and spirit of the application.More particularly, in the scope of the open claim of the application, can carry out multiple modification and improvement to the building block of subject combination layout and/or layout.Except modification that building block and/or layout are carried out with improving, to those skilled in the art, other purposes will be also obvious.
Claims (8)
1. a household electrical appliances power supply automatic detecting device, is characterized in that: comprising: at least two test work stations, the first transmission module, mechanical arm, draw frame machines, second transmit module, master control system, substandard products mechanism for picking, measurement jig; Connect by the second transmission module in described two test work stations; Described draw frame machine is arranged on described mechanical arm; Described mechanical arm is arranged on top, described test work station, and described master control system is connected with described mechanical arm, for controlling mechanical arm; Described master control system is connected with substandard products mechanism for picking, for controlling described substandard products mechanism for picking; Described measurement jig is arranged on described test work station.
2. household electrical appliances power supply automatic detecting device according to claim 1, is characterized in that described household electrical appliances power supply automatic detecting device also comprises cutting agency, and described cutting agency is arranged on the output port position at described test work station.
3. household electrical appliances power supply automatic detecting device according to claim 1, is characterized in that described master control system is arranged on position between described two test work stations.
4. household electrical appliances power supply automatic detecting device according to claim 1, is characterized in that described household electrical appliances power supply automatic detecting device also comprises the 3rd test work station, connects by the second transmission mask with described two test work stations in described the 3rd test work station.
5. household electrical appliances power supply automatic detecting device according to claim 1, is characterized in that each described test work station is provided with substandard products and gets rid of mechanism.
6. according to the method for testing of the household electrical appliances power supply automatic detecting device described in the arbitrary claim of claim 1 to 5, it is characterized in that described method of testing comprises the following steps:
Mechanical arm is put into support plate product, through the first transmission module, moves to mechanical arm crawl position;
Test work station control system is controlled mechanical arm and is got product to measurement jig, after putting in place, provides the signal that puts in place,
Measurement jig completes test job automatically;
After having tested, test result signal feedback, to master control system, is recorded in product information;
Test work station control system completes and picks and places product and put on next work station transmission module support plate according to current state distribution manipulator.
7. the method for testing of household electrical appliances power supply automatic detecting device according to claim 6, it is characterized in that described method of testing step also comprises: the test job meeting of completing, master control system is controlled mechanical arm, if test passes product, the second transmission module arrives next independent test work station by Transmission, if substandard products are transferred to substandard products crawl position by the second transmission module by substandard products, substandard products mechanism for picking is shunted this product.
8. according to the method for testing of the household electrical appliances power supply automatic detecting device described in claim 6 or 7, product it is characterized in that described method of testing step also comprises: after need to be completed according to technique, cutting agency captures product at the second transmission module blanking point, under expect set-point.
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| CN201310556690.4A CN103630849B (en) | 2013-11-08 | 2013-11-08 | Household electrical appliances power supply automatic detecting device and method of testing |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105149233A (en) * | 2015-09-30 | 2015-12-16 | 上海沪工焊接集团股份有限公司 | Automatic release system and method for rejects |
| CN105548787A (en) * | 2015-11-30 | 2016-05-04 | 东莞市冠佳电子设备有限公司 | Power supply automatic test system |
| CN106154141A (en) * | 2016-07-22 | 2016-11-23 | 歌尔股份有限公司 | SMT product automatic test approach and be applied to the testing station of the method |
| CN107840109A (en) * | 2016-09-19 | 2018-03-27 | 珠海迈超智能装备有限公司 | ATE and method |
| CN107942232A (en) * | 2017-11-28 | 2018-04-20 | 北京日扬弘创科技有限公司 | Automatic test equipment |
| CN108508377A (en) * | 2017-02-24 | 2018-09-07 | 苏州瑞普森光电科技有限公司 | A kind of online automation equipment and its technique |
| CN109283411A (en) * | 2018-09-29 | 2019-01-29 | 邱锦泽 | A kind of automatic test equipment based on electronic information technology |
| CN109298319A (en) * | 2018-11-13 | 2019-02-01 | 昆山威典电子有限公司 | Mobile multiplexing station test burning line and its process flow |
| CN109581247A (en) * | 2019-01-10 | 2019-04-05 | 东莞市诺尔佳电子有限公司 | Server power supply test equipment |
| CN109967382A (en) * | 2019-03-19 | 2019-07-05 | 环鸿电子（昆山）有限公司 | A kind of test device and test method |
| CN112804704A (en) * | 2020-12-18 | 2021-05-14 | 珠海格力电器股份有限公司 | Automatic WIFI module test equipment and test method |
| CN113182219A (en) * | 2021-05-07 | 2021-07-30 | 四川九洲电器集团有限责任公司 | Truss type flexible automatic testing device and control method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105149233A (en) * | 2015-09-30 | 2015-12-16 | 上海沪工焊接集团股份有限公司 | Automatic release system and method for rejects |
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| CN109283411A (en) * | 2018-09-29 | 2019-01-29 | 邱锦泽 | A kind of automatic test equipment based on electronic information technology |
| CN109298319A (en) * | 2018-11-13 | 2019-02-01 | 昆山威典电子有限公司 | Mobile multiplexing station test burning line and its process flow |
| CN109298319B (en) * | 2018-11-13 | 2024-07-02 | 昆山威典电子有限公司 | Mobile multi-station test burning line and process flow thereof |
| CN109581247A (en) * | 2019-01-10 | 2019-04-05 | 东莞市诺尔佳电子有限公司 | Server power supply test equipment |
| CN109967382A (en) * | 2019-03-19 | 2019-07-05 | 环鸿电子（昆山）有限公司 | A kind of test device and test method |
| CN112804704A (en) * | 2020-12-18 | 2021-05-14 | 珠海格力电器股份有限公司 | Automatic WIFI module test equipment and test method |
| CN113182219A (en) * | 2021-05-07 | 2021-07-30 | 四川九洲电器集团有限责任公司 | Truss type flexible automatic testing device and control method thereof |
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| CN103630849B (en) | 2016-08-24 |
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