CN205613908U - Full -automatic intelligent production system of punching press based on remote control - Google Patents
Full -automatic intelligent production system of punching press based on remote control Download PDFInfo
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- CN205613908U CN205613908U CN201620383582.0U CN201620383582U CN205613908U CN 205613908 U CN205613908 U CN 205613908U CN 201620383582 U CN201620383582 U CN 201620383582U CN 205613908 U CN205613908 U CN 205613908U
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Abstract
The utility model discloses a full -automatic intelligent production system of punching press based on remote control, its technical scheme main points are: including the automatic feed device that sets gradually, automatic stretch forming device, the automatic edge cutting device, automatic turn -up device, automatic mark device and the automatic bunching device of pasting, still including being used for this production line moving of remote control automatic control system, automatic control system is used for the automatic half -finished first propelling movement robot of propelling movement that transfers including locating between automatic feed device and automatic stretch forming device, locate the second propelling movement robot between automatic stretch forming device and automatic edge cutting device, locate between automatic edge cutting device and automatic turn -up device, and automatic turn -up device and the automatic third propelling movement robot that pastes between the mark device. The utility model provides an enough unmanned automatic operation of full -automatic intelligent production system of punching press based on remote control, each processing procedure homoenergetic, semi -manufactured goods are transferred and are realized the automation between the processing procedure, realize real automated production.
Description
[technical field]
This utility model relates to a kind of automatic assembly line, and specific design is a kind of based on the punching press fully-automatic intelligent production system remotely controlled.
[background technology]
In the prior art, the industry such as punching press, molding is all labor-intensive production, because the particularity of its product cannot realize automated production, due to product component supplied materials poor consistency, random etc., need manually to carry out positioning product in a large number, identify direction, turnover material etc. during producing assembling, cause producing that production capacity is low, production technology falls behind and it is low to produce product qualified rate, and production process exists bigger potential safety hazard, often has security incident to occur.Even if having respective process to carry out the trial of automated production, but front and back processing procedure restricting, whole line production efficiency is the lowest, it is impossible to realize real automated production.
[summary of the invention]
This utility model purpose is to overcome deficiency of the prior art, it is provided that a kind of based on the punching press fully-automatic intelligent production system remotely controlled, each processing procedure all can unmanned automated job, between processing procedure, semi-finished product transfer realizes automatization, it is achieved real automated production.
This utility model is achieved through the following technical solutions:
Based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: include the automatic feeder set gradually, Automatic-drawing shaped device, automatic trimming device, automatic hemming device, automatic labeling device and automatic piling device, also include the automatic control system for remotely controlling this production line, described automatic control system includes being located between described automatic feeder and Automatic-drawing shaped device the first propelling movement robot pushing semi-finished product for transfer automatically, the the second propelling movement robot being located between described Automatic-drawing shaped device and automatic trimming device, it is located between described automatic trimming device and automatic hemming device, and the 3rd propelling movement robot between described automatic hemming device and automatic labeling device.
As above based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: described first pushes robot includes control chamber, described control chamber is provided with support underframe, described support underframe is provided with transversal driving mechanism and the longitudinal driving mechanism with described transversal driving mechanism transverse shifting, described longitudinal driving mechanism is provided with the clamping underframe with its vertical movement, described clamping underframe be respectively arranged at two ends with gripping body and delivery device, it is additionally provided with material on described control chamber and crosses oil station, attachment is added for lower surface raw-material to flat board, for preventing the oil product of raw material tear during drawing and forming.
nullDescribed automatic feeder includes supply base，Described supply base is provided with feed drive mechanism and is driven by described feed drive mechanism the feed rotated to drive gear，Described feed drives gear to be provided with the supply disk rotated with it，Described supply disk is provided with multiple superposition and places raw-material placement station，By the described first placement station pushing robot, it is provided with infrared induction mechanism on described supply base，Described infrared induction mechanism is for sensing on described placement station with or without the signal of raw material placing height on raw-material signal and described placement station，When described infrared induction mechanism sense placement station on without raw material time control described feed drive mechanism drive described supply disk rotation，It is provided with jacking mechanism near the described first placement station bottom pushing robot，When described infrared induction mechanism senses on placement station that raw material is drawn and controls described jacking mechanism when highly declining and promote raw material to be increased to setting height.
As above based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: described transversal driving mechanism includes horizontal slide rail and the transverse slider being erected on described horizontal slide rail, described horizontal slide rail is provided with horizontal servomotor, the one end driving belt it is arranged with in the rotating shaft of described horizontal servomotor, drive described transverse slider transversely slide rail to reciprocatingly slide when described driving belt moves, described longitudinal driving mechanism is set up on described transverse slider.
As above based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: described longitudinal driving mechanism includes the zigzag tread patterns base being located on described transversal driving mechanism, described zigzag tread patterns base is provided with servo longitudinal motor and the zigzag tread patterns gear rotated by described servo longitudinal driven by motor, described longitudinal driving mechanism also includes the longitudinal slide rail engaged with described zigzag tread patterns gear, when zigzag tread patterns pinion rotation, longitudinal direction slide rail vertically moves back and forth, and the lower end of described longitudinal slide rail is connected with clamping underframe.
As above based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: described gripping body includes being located at the gripping support of described clamping underframe one end, described gripping support is provided with multiple gripping negative pressure sucker that can adjust mutual spacing according to product specification, described delivery device includes the propelling movement support being located at the described clamping underframe other end, described propelling movement support is provided with lateral adjustments groove and the propelling movement negative pressure sucker being arranged in described lateral adjustments groove, and described propelling movement negative pressure sucker can slide along described lateral adjustments groove and regulate card and set position.
As above based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: described second pushes robot includes concurrently doing well the second control chamber of parameter information for receiving control signal, described second control chamber is provided with the second support underframe, described second support underframe is provided with the second transversal driving mechanism and the second longitudinal driving mechanism with described second transversal driving mechanism transverse shifting, described second longitudinal driving mechanism is provided with the second clamping underframe with its vertical movement, the two ends of described second clamping underframe are evenly equipped with multiple second clamping negative pressure sucker respectively.
As above based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: described Automatic-drawing shaped device and second pushes the machine human world and is provided with the sliding swash plate for accepting the semi-finished product machined through described Automatic-drawing shaped device, described second control chamber is provided with the locating platform for placing semi-finished product, semi-finished product deliver to locating platform through described sliding swash plate, described second longitudinal driving mechanism and the second clamping underframe junction are positioned at one end of described second clamping underframe, and be positioned on described second clamping underframe near the side of sliding swash plate.
As above based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: the described 3rd pushes robot includes concurrently doing well the 3rd control chamber of parameter information for receiving control signal, described 3rd control chamber is provided with the 3rd support underframe, described 3rd support underframe is provided with the 3rd transversal driving mechanism and the 3rd longitudinal driving mechanism with described 3rd transversal driving mechanism transverse shifting, described 3rd longitudinal driving mechanism is provided with the 3rd clamping underframe with its vertical movement, the two ends of described 3rd clamping underframe are evenly equipped with multiple 3rd clamping negative pressure sucker respectively.
As above based on the punching press fully-automatic intelligent production system remotely controlled, it is characterized in that: described jacking mechanism bottom is provided with its hydraulic force mechanism moved up and down of drive, it is additionally provided with multiple for supporting described supply disk the support roller rotated with it on described supply base, being positioned on described supply disk by placement station and be arranged with multiple gag lever post for limiting raw material position, the position of described gag lever post is adjustable.
Compared with prior art, this utility model has the following advantages:
1, full-automatic molding production line of the present utility model, it is suitable for such as planar metal sheet material drawing and forming, equipment in technological process all can unmanned automatic operation, seeked advice from by monitoring computer and produced on-site billboard, the automated production equipment controlling each processing procedure is combined, speed of production is controlled, effectively reduce in quantity processed, produce abnormal controlled, find that abnormal quality can be reviewed or stop line immediately and search abnormal cause, improve efficiency, quality control is in controlled range, it is achieved that just genuine automated production；
2, full-automatic molding production line of the present utility model, between each processing procedure, semifinished or finished goods is automatically transferred by automatic control system or is pushed, substituting manual work completely, i.e. every robot can save 2-3 staff, and an automatic assembly line split run can save 10 people；
3, full-automatic molding production line of the present utility model, it is to avoid industrial injury surprisingly produces, reduces the danger of production line operation, decreases the reparation that enterprise occurs because industrial injury is unexpected simultaneously；
4, full-automatic molding production line of the present utility model, production process remote-controllable, human oriented design, all being designed with man-machine dialog interface, simple to operate, easy to learn, understandable, the robot of each process device or cooperation can be independently arranged, conveniently keep in repair or eliminate and change, reached energy-saving and environmental protection requirement.
[accompanying drawing explanation]
Fig. 1 is this utility model axonometric chart；
Fig. 2 is this utility model axonometric chart；
Fig. 3 is that this utility model first pushes robot axonometric chart；
Fig. 4 is that this utility model first pushes robot axonometric chart；
Fig. 5 is that this utility model first pushes robot axonometric chart；
Fig. 6 is that this utility model first pushes partial perspective view of robot；
Fig. 7 is that this utility model first pushes partial perspective view of robot；
Fig. 8 is that this utility model second pushes robot axonometric chart；
Fig. 9 is this utility model automatic feeder axonometric chart；
Figure 10 is this utility model automatic feeder partial perspective view；
Figure 11 is this utility model automatic piling device axonometric chart.
[detailed description of the invention]
nullAccording to the punching press fully-automatic intelligent production system based on remotely control described in Fig. 1-11，Including the automatic feeder 11 set gradually、Automatic-drawing shaped device 12、Automatic trimming device 13、Automatic hemming device 14、Automatic labeling device 15 and automatic piling device 16，Also include the automatic control system 2 for remotely controlling this production line，Described automatic control system 2 includes being located between described automatic feeder 11 and Automatic-drawing shaped device 12 the first propelling movement robot 3 pushing semi-finished product for transfer automatically、The the second propelling movement robot 4 being located between described Automatic-drawing shaped device 12 and automatic trimming device 13、It is located between described automatic trimming device 13 and automatic hemming device 14、And the 3rd propelling movement robot 5 between described automatic hemming device 14 and automatic labeling device 15.Automatic feeder is included based on the punching press fully-automatic intelligent production system remotely controlled, Automatic-drawing shaped device, automatic trimming device, automatic hemming device, automatic labeling device and automatic piling device, and by interval be arranged between first propelling movement robot, second pushes robot and the 3rd pushes robot, and monitoring computer, collectively form a set of automatic operating system, automatic control system controls described first by monitoring computer and on-the-spot production schedule billboard and pushes robot, second pushes robot and the 3rd pushes robot synchronization job, between this production line each processing procedure, semifinished or finished goods is automatically transferred by automatic control system or is pushed, save cost of labor, the personnel of decreasing have waited waste, realize just genuine automated production, decrease the potential safety hazard of industrial injury simultaneously.
Described first pushes robot 3 includes control chamber 30, described control chamber 30 is provided with support underframe 31, described support underframe 31 is provided with transversal driving mechanism 32 and the longitudinal driving mechanism 33 with described transversal driving mechanism 32 transverse shifting, described longitudinal driving mechanism 33 is provided with the clamping underframe 34 with its vertical movement, described clamping underframe 34 be respectively arranged at two ends with gripping body 35 and delivery device 36, it is additionally provided with material on described control chamber 30 and crosses oil station 37, attachment is added for lower surface raw-material to flat board, for preventing the oil product of raw material tear during drawing and forming.nullFirst control chamber pushing robot is used for receiving control signal and concurrently does well parameter information，Control raw material on automatic feeder，The material grabbed on control chamber by gripping body is crossed on oil station，Lower surface raw-material to flat board adds attachment oil product，When then gripping body captures raw material again according to instruction，The raw material completed on oil station crossed through oil by material by delivery device simultaneously，Push on the stretching station of Automatic-drawing shaped device，After delivery device removes，Automatic-drawing shaped device starts raw material drawing and forming according to instruction，After the end of job，Second pushes the semi-finished product removal that robot will complete on stretching station，Prepare to be sent on automatic trimming device continue processing，First control chamber pushing robot accepts signal from monitoring computer，Automatic feeder and Automatic-drawing shaped device is coordinated to carry out operation，Transversal driving mechanism and longitudinal driving mechanism coordinate simultaneously，Gripping body and delivery device is driven laterally or vertically to move，And then drive raw-material transfer.
nullDescribed automatic feeder 11 includes supply base 111，Described supply base 111 is provided with feed drive mechanism 112 and is driven the feed of rotation to drive gear 113 by described feed drive mechanism 112，Described feed drives gear 113 to be provided with the supply disk 114 rotated with it，Described supply disk 114 is provided with multiple superposition and places raw-material placement station 115，It is provided with infrared induction mechanism 116 near the described first placement station 115 side pushing robot 3 on described supply base 111，Described infrared induction mechanism 116 is for sensing on described placement station 115 with or without the signal of raw material placing height on raw-material signal and described placement station 115，Control described feed drive mechanism 112 drive described supply disk to rotate when described infrared induction mechanism 116 senses on placement station 115 without raw material，It is provided with jacking mechanism 117 near the described first placement station 115 bottom pushing robot 3，When described infrared induction mechanism 116 senses on placement station 115 that raw material is drawn and controls described jacking mechanism 117 when highly declining and promote raw material to be increased to setting height.nullAutomatic feeder can be to Automatic-drawing shaped device plate tension material without interruption，Multiple placement station is set on supply disk，After automatic control system sends the instruction that feeds intake，Feed drive mechanism drives feed to drive pinion rotation，And then drive supply disk to rotate，Place station for preferably two，Place hollow slots in the middle of station，Near the first placement station pushing robot，The jacking mechanism of its hollow slots bottom，Pass at hollow slots，Upwards continue the raw material that jacking superposition is placed，After raw material is drawn，Raw-material height declines，Infrared induction mechanism is by sensing its position，Control jacking mechanism to boost raw-material height，It is made to maintain setting height，To facilitate the first propelling movement robot to take，When the raw material of this placement station has been drawn，Infrared induction mechanism sends signal，Feed drive mechanism drives feed to drive pinion rotation，And then drive supply disk to rotate，Another is placed raw-material placement station and works near the first propelling movement robot，Another places station by artificial to its feed supplement，So coordinate continuous feeding.
Described transversal driving mechanism 32 includes horizontal slide rail 321 and the transverse slider 322 being erected on described horizontal slide rail 321, described horizontal slide rail 321 is provided with horizontal servomotor 323, the one end driving belt 324 it is arranged with in the rotating shaft of described horizontal servomotor 323, drive described transverse slider 322 transversely slide rail 321 to reciprocatingly slide when described driving belt 324 moves, described longitudinal driving mechanism 33 is set up on described transverse slider 322.Laterally servomotor drives and drives belt along pulley rotation, transverse slider is driven belt drive, transversely slide rail transverse reciprocating slides, speed and position that laterally Serve Motor Control slides laterally accurately control, longitudinal driving mechanism is connected with transverse slider, driven by transverse slider traverse motion, and then drive is connected clamping underframe transverse shifting with longitudinal driving mechanism.
Described longitudinal driving mechanism 33 includes the zigzag tread patterns base 331 being located on described transversal driving mechanism 32, described zigzag tread patterns base 331 is provided with servo longitudinal motor 332 and is driven the zigzag tread patterns gear 333 of rotation by described servo longitudinal motor 332, described longitudinal driving mechanism 33 also includes the longitudinal slide rail 334 engaged with described zigzag tread patterns gear 333, when zigzag tread patterns gear 333 rotates, longitudinal direction slide rail 334 vertically moves back and forth, and the lower end of described longitudinal slide rail 334 is connected with clamping underframe 34.The zigzag tread patterns base of longitudinal driving mechanism is arranged on transverse slider, transverse shifting together, servo longitudinal driven by motor zigzag tread patterns pinion rotation simultaneously, when zigzag tread patterns pinion rotation, the longitudinal slide rail engaged with zigzag tread patterns gear is promoted vertically to move, and then drives the clamping underframe being connected with longitudinal slide rail vertically to move.
Described gripping body 35 includes the gripping support 351 being located at described clamping underframe 34 one end, described gripping support 351 is provided with multiple gripping negative pressure sucker 352 that can adjust mutual spacing according to product specification, described delivery device 36 includes the propelling movement support 361 being located at described clamping underframe 34 other end, described propelling movement support 361 is provided with lateral adjustments groove 362 and the propelling movement negative pressure sucker 363 being arranged in described lateral adjustments groove 362, and described propelling movement negative pressure sucker 363 can slide along described lateral adjustments groove 362 and regulate card and set position.Gripping body is by multiple gripping negative pressure suckers absorption raw material or semi-finished product, gripping negative pressure sucker can be according to the specification of gripping thing, adjustment spaces between distance, ensure that safety is placed in gripping, push the propelling movement negative pressure sucker on support, can be according to pushing position needs, in lateral adjustments groove, regulation pushes the position of negative pressure sucker.
Described second pushes robot 4 includes concurrently doing well the second control chamber 40 of parameter information for receiving control signal, described second control chamber 40 is provided with the second support underframe 41, described second support underframe 41 is provided with the second transversal driving mechanism 42 and the second longitudinal driving mechanism 43 with described second transversal driving mechanism 42 transverse shifting, described second longitudinal driving mechanism 43 is provided with the second clamping underframe 44 with its vertical movement, and the two ends of described second clamping underframe 44 are evenly equipped with multiple second clamping negative pressure sucker 45 respectively.nullSecond pushes the semi-finished product that Automatic-drawing shaped device is machined by robot，By arranging location at the second locating platform A that sliding swash plate is sent on the second control chamber，Then the second clamping negative pressure sucker is captured according to instruction and is moved to the second locating platform B，In time again capturing the semi-finished product that Automatic-drawing shaped device machines，Second clamping negative pressure sucker is simultaneously by the semi-finished product at the second locating platform B，Push to cutting on station of automatic trimming device，After the removal of the second propelling movement robot，Automatic trimming device starts according to instruction and is cut on request by semi-finished product，After the end of job，3rd pushes robot will cut the semi-finished product removal completed on station，Prepare to be sent on automatic hemming device continue processing，Second the second control chamber pushing robot accepts signal from monitoring computer，Automatic-drawing shaped device and automatic hemming device is coordinated to carry out operation，Second transversal driving mechanism and the second longitudinal driving mechanism coordinate simultaneously，The second clamping negative pressure sucker is driven laterally or vertically to move，And then drive the transfer of semi-finished product.
Described Automatic-drawing shaped device 12 and second pushes the sliding swash plate 121 being provided with between robot 4 for accepting the semi-finished product machined through described Automatic-drawing shaped device 12, described second control chamber 40 is provided with the locating platform 46 for placing semi-finished product, semi-finished product deliver to locating platform 46 through described sliding swash plate 121, described second longitudinal driving mechanism 43 and the second clamping underframe 44 junction are positioned at one end of described second clamping underframe 44, and are positioned on described second clamping underframe 44 near the side of sliding swash plate 121.nullAfter the semi-finished product that Automatic-drawing shaped device drawing and forming completes，Robot is pushed when placing raw material first，Semi-finished product are released stretching station simultaneously，Semi-finished product are pushed out tailing edge sliding swash plate and slide，At gravity-head landing to the second locating platform A，Captured and mobile to the second locating platform B according to instruction by the second clamping negative pressure sucker again，In time again capturing the semi-finished product that Automatic-drawing shaped device machines，Second clamping negative pressure sucker is simultaneously by the semi-finished product at the second locating platform B，Push to cutting on station of automatic trimming device，Second clamping underframe and second longitudinal L-shaped connection of slide rail of the second longitudinal driving mechanism，The junction of L-shaped is near the side of sliding swash plate，So can give full play to the depth length of the second clamping underframe，The equipment volume of the second propelling movement robot can be reduced simultaneously，Shorten process apparatus spacing，Save space.
Described 3rd pushes robot 5 includes concurrently doing well the 3rd control chamber 50 of parameter information for receiving control signal, described 3rd control chamber 50 is provided with the 3rd support underframe 51, described 3rd support underframe 51 is provided with the 3rd transversal driving mechanism 52 and the 3rd longitudinal driving mechanism 53 with described 3rd transversal driving mechanism 52 transverse shifting, described 3rd longitudinal driving mechanism 53 is provided with the 3rd clamping underframe 54 with its vertical movement, and the two ends of described 3rd clamping underframe 54 are evenly equipped with multiple 3rd clamping negative pressure sucker 55 respectively.null3rd pushes robot by the semi-finished product on automatic trimming device or automatic hemming device，Grabbed on the 3rd locating platform on the 3rd control chamber by the 3rd clamping negative pressure sucker，When then the 3rd clamping negative pressure sucker captures the semi-finished product on automatic trimming device or automatic hemming device again according to instruction，3rd delivery device is simultaneously by the semi-finished product on the 3rd locating platform，Push on the processing stations of automatic hemming device or automatic labeling device，After the 3rd pushes robot removal，Automatic hemming device or automatic labeling device start according to instruction and are processed on request by semi-finished product，After the end of job，Semi-finished product are moved out of automatic hemming device or automatic labeling device，Prepare to be sent to subsequent processing，3rd the 3rd control chamber pushing robot accepts signal from monitoring computer，Coordinate automatic trimming device、Automatic hemming device or automatic labeling device carry out operation，3rd transversal driving mechanism and the 3rd longitudinal driving mechanism coordinate simultaneously，The 3rd clamping negative pressure sucker is driven laterally or vertically to move，And then drive the transfer of semi-finished product.
Described jacking mechanism 117 bottom is provided with its hydraulic force mechanism 118 moved up and down of drive, it is additionally provided with multiple for supporting described supply disk 114 the support roller 119 rotated with it on described supply base 111, being positioned at placement station 115 side on described supply disk 114 and be arranged with multiple gag lever post 110 for limiting raw material position, the position of described gag lever post 110 is adjustable.Jacking mechanism is promoted by hydraulic force mechanism and ejects the hollow slots placing station, multiple support rollers on supply disk, supply disk smooth rotation can be supported simultaneously, preferably four gag lever posts are around placing the uniform setting of station, and gag lever post spacing can be regulated according to specifications of raw materials, there is gap between gag lever post simultaneously, the first propelling movement robot material extracting operation will not be hindered.
Described automatic piling device 16 includes putting successively after being taken out by product on described automatic labeling device 15 neat and automatically increases laminate after having put until the automatic manipulator 161 of setting height, automatic piling device includes an automatic manipulator, after the product machined can being taken out from automatic labeling device, neatly put on pallet one by one, treat that one layer has been put, also can automatically extract laminate and superposition is placed, then continue to put product, until reaching setting height, treat that a pallet has been put, can continue to put product on another pallet according to setting, so work continuously.
Full-automatic molding apparatus for production line start principle:
null1、Automatic feeder is included based on the punching press fully-automatic intelligent production system remotely controlled、Automatic-drawing shaped device、Automatic trimming device、Automatic hemming device、Automatic labeling device and automatic piling device，And by interval be arranged between first propelling movement robot、Second pushes robot and the 3rd pushes robot，And monitoring computer，Collectively form a set of automatic operating system，Automatic control system controls described first by monitoring computer and on-the-spot production schedule billboard and pushes robot、Second pushes robot and the 3rd pushes robot synchronization job，Between this production line each processing procedure, semifinished or finished goods is automatically transferred by automatic control system or is pushed，Save cost of labor，The personnel of decreasing have waited waste，Realize just genuine automated production，Decrease the potential safety hazard of industrial injury simultaneously，Automatic feeder can be to Automatic-drawing shaped device plate tension material without interruption，Multiple placement station is set on supply disk，After automatic control system sends the instruction that feeds intake，Feed drive mechanism drives feed to drive pinion rotation，And then drive supply disk to rotate，Place station for preferably two，Place hollow slots in the middle of station，Near the first placement station pushing robot，The jacking mechanism of its hollow slots bottom，Pass at hollow slots，Upwards continue the raw material that jacking superposition is placed，After raw material is drawn，Raw-material height declines，Infrared induction mechanism is by sensing its position，Control jacking mechanism to boost raw-material height，It is made to maintain setting height，To facilitate the first propelling movement robot to take，When the raw material of this placement station has been drawn，Infrared induction mechanism sends signal，Feed drive mechanism drives feed to drive pinion rotation，And then drive supply disk to rotate，Another is placed raw-material placement station and works near the first propelling movement robot，Another places station by artificial to its feed supplement，So coordinate continuous feeding，First control chamber pushing robot is used for receiving control signal and concurrently does well parameter information，Control raw material on automatic feeder，The material grabbed on control chamber by gripping body is crossed on oil station，Lower surface raw-material to flat board adds attachment oil product，When then gripping body captures raw material again according to instruction，The raw material completed on oil station crossed through oil by material by delivery device simultaneously，Push on the stretching station of Automatic-drawing shaped device.
null2、The first horizontal servomotor pushing robot drives and drives belt along pulley rotation，Transverse slider is driven belt drive，Transversely slide rail transverse reciprocating slides，Speed and position that laterally Serve Motor Control slides laterally accurately control，Longitudinal driving mechanism is connected with transverse slider，Driven traverse motion by transverse slider，And then drive is connected clamping underframe transverse shifting with longitudinal driving mechanism，The zigzag tread patterns base of longitudinal driving mechanism is arranged on transverse slider，Transverse shifting together，Servo longitudinal driven by motor zigzag tread patterns pinion rotation simultaneously，When zigzag tread patterns pinion rotation，The longitudinal slide rail engaged with zigzag tread patterns gear is promoted vertically to move，And then drive the clamping underframe being connected with longitudinal slide rail vertically to move，Gripping body is by multiple gripping negative pressure suckers absorption raw material or semi-finished product，Gripping negative pressure sucker can be according to the specification of gripping thing，Adjustment spaces between distance，Ensure that safety is placed in gripping，Push the propelling movement negative pressure sucker on support，Can be according to pushing position needs，In lateral adjustments groove, regulation pushes the position of negative pressure sucker.
null3、Automatic-drawing shaped device is by the flat board raw material after oil excessively，In conjunction with hydraulic pressure and mould punching drawing and forming，Such as electric cooker inner container、Basin、Lamp bracket etc.，After the semi-finished product that Automatic-drawing shaped device drawing and forming completes，Robot is pushed when placing raw material first，Semi-finished product are released stretching station simultaneously，Semi-finished product are pushed out tailing edge sliding swash plate and slide，Pushed at the second locating platform A of robot by gravity-head landing to second，Captured and mobile to the second locating platform B according to instruction by the second clamping negative pressure sucker again，In time again capturing the semi-finished product that Automatic-drawing shaped device machines，Second clamping negative pressure sucker is simultaneously by the semi-finished product at the second locating platform B，Push to cutting on station of automatic trimming device，Second clamping underframe and second longitudinal L-shaped connection of slide rail of the second longitudinal driving mechanism，The junction of L-shaped is near the side of sliding swash plate，So can give full play to the depth length of the second clamping underframe.
null4、The tailing of semi-finished product is excised by automatic trimming device，3rd pushes the semi-finished product removal that robot will complete on trimming station，It is sent on automatic hemming device continue processing，3rd pushes robot by semi-finished product，Grabbed on the 3rd locating platform on the 3rd control chamber by the 3rd clamping negative pressure sucker，When then the 3rd clamping negative pressure sucker captures semi-finished product again according to instruction，3rd delivery device is simultaneously by the semi-finished product on the 3rd locating platform，Push on the processing stations of automatic hemming device，After the 3rd pushes robot removal，Automatic hemming device starts according to instruction and is processed on request by semi-finished product，After the end of job，Semi-finished product are moved out of automatic hemming device or automatic labeling device，Prepare to be sent to subsequent processing，3rd the 3rd control chamber pushing robot accepts signal from monitoring computer，Coordinate automatic trimming device、Automatic hemming device or automatic labeling device carry out operation，3rd transversal driving mechanism and the 3rd longitudinal driving mechanism coordinate simultaneously，The 3rd clamping negative pressure sucker is driven laterally or vertically to move，And then drive the transfer of semi-finished product.
5, 3rd pushes the semi-finished product removal that crimping procedures is completed by robot, it is sent on automatic labeling device carry out mark, the semi-finished product that automatic labeling device completes for crimping carry out mark operation, 3rd pushes robot by semi-finished product, grab on the 3rd locating platform on the 3rd control chamber by the 3rd clamping negative pressure sucker, when then the 3rd clamping negative pressure sucker captures semi-finished product again according to instruction, 3rd delivery device is simultaneously by the semi-finished product on the 3rd locating platform, push on the processing stations of automatic labeling device, after the 3rd pushes robot removal, automatic labeling device starts and by semi-finished product mark on request according to instruction, after the end of job, semi-finished product are removed by automatic piling device.
6, automatic piling device includes an automatic manipulator, after the product machined can being taken out from automatic labeling device, neatly put on pallet one by one, treat that one layer has been put, also can automatically extract laminate and superposition is placed, then continue to put product, until reaching setting height, treat that a pallet has been put, can continue to put product on another pallet according to setting, so work continuously, this production line is suitable for such as punching press, the automatic operation becoming bar technological process of molding, between each processing procedure, semifinished or finished goods is automatically transferred by automatic control system or is pushed, save cost of labor, the personnel of decreasing have waited waste, realize just genuine automated production, decrease the potential safety hazard of industrial injury simultaneously.
Claims (10)
1. based on the punching press fully-automatic intelligent production system remotely controlled, it is characterised in that: bag
Include automatic feeder (11), the Automatic-drawing shaped device (12), automatically set gradually
Trimming device (13), automatic hemming device (14), automatic labeling device (15) and automatically
Bunching device (16), also includes the automatic control system for remotely controlling this production line
(2), described automatic control system (2) include being located at described automatic feeder (11) and
The first pusher of semi-finished product is pushed for transfer automatically between Automatic-drawing shaped device (12)
Device people (3), it is located at described Automatic-drawing shaped device (12) and automatic trimming device (13)
Between the second propelling movement robot (4), be located at described automatic trimming device (13) and automatically volume
Between limit device (14) and described automatic hemming device (14) and automatic labeling device (15)
Between the 3rd propelling movement robot (5).
The most according to claim 1 based on the punching press fully-automatic intelligent production remotely controlled
System, it is characterised in that: described first pushes robot (3) includes control chamber (30),
Described control chamber (30) is provided with support underframe (31), and described support underframe sets on (31)
There are transversal driving mechanism (32) and indulging with described transversal driving mechanism (32) transverse shifting
To drive mechanism (33), described longitudinal driving mechanism (33) is provided with its vertical movement
Clamping underframe (34), described clamping underframe (34) be respectively arranged at two ends with gripping body (35)
With delivery device (36), described control chamber (30) is additionally provided with material and crosses oil station (37),
Add attachment for lower surface raw-material to flat board, be used for preventing during drawing and forming
The oil product of raw material tear.
The most according to claim 1 based on the punching press fully-automatic intelligent production remotely controlled
System, it is characterised in that: described automatic feeder (11) includes supply base (111),
Described supply base (111) is provided with feed drive mechanism (112) and is driven by described feed
Motivation structure (112) drives the feed rotated to drive gear (113), and described feed drives gear
(113) being provided with the supply disk (114) rotated with it, described supply disk sets on (114)
Multiple superposition is had to place raw-material placement station (115), on described supply base (111)
It is provided with infrared induction near the described first placement station (115) side pushing robot (3)
Mechanism (116), described infrared induction mechanism (116) is used for sensing described placement station (115)
On with or without the letter of the upper raw material placing height of raw-material signal and described placement station (115)
Number, when described infrared induction mechanism (116) senses in placement station (115) without former material
Controlling described feed drive mechanism (112) during material drives described supply disk to rotate, near described
First placement station (115) bottom pushing robot (3) is provided with jacking mechanism (117),
When described infrared induction mechanism (116) senses that the upper raw material of placement station (115) is taken
With and control described jacking mechanism (117) when highly declining and promote raw material to be increased to set height
Degree.
The most according to claim 2 based on the punching press fully-automatic intelligent production remotely controlled
System, it is characterised in that: described transversal driving mechanism (32) includes horizontal slide rail (321)
With the transverse slider (322) being erected on described horizontal slide rail (321), described horizontal slide rail
(321) horizontal servomotor (323) it is provided with, described horizontal servomotor (323)
The one end driving belt (324) it is arranged with, when described driving belt (324) is moved in rotating shaft
Described transverse slider (322) transversely slide rail (321) is driven to reciprocatingly slide time dynamic, described
Longitudinal driving mechanism (33) is set up on described transverse slider (322).
The most according to claim 2 based on the punching press fully-automatic intelligent production remotely controlled
System, it is characterised in that: described longitudinal driving mechanism (33) includes being located at and described laterally drives
Zigzag tread patterns base (331) on motivation structure (32), described zigzag tread patterns base (331)
It is provided with servo longitudinal motor (332) and is turned by the drive of described servo longitudinal motor (332)
Dynamic zigzag tread patterns gear (333), described longitudinal driving mechanism (33) also includes with described
Longitudinal slide rail (334) that zigzag tread patterns gear (333) engages, when zigzag tread patterns gear (333)
During rotation, longitudinal direction slide rail (334) vertically moves back and forth, described longitudinal slide rail (334)
Lower end with clamping underframe (34) be connected.
The most according to claim 2 based on the punching press fully-automatic intelligent production remotely controlled
System, it is characterised in that: described gripping body (35) includes being located at described clamping underframe (34)
The gripping support (351) of one end, described gripping support (351) is provided with multiple energy according to producing
Product specification adjusts the gripping negative pressure sucker (352) of mutual spacing, described delivery device (36)
Including being located at the propelling movement support (361) of described clamping underframe (34) other end, described propelling movement
Support (361) is provided with lateral adjustments groove (362) and is arranged in described lateral adjustments groove (362)
In propelling movement negative pressure sucker (363), described propelling movement negative pressure sucker (363) can along described laterally
Regulating tank (362) slides and regulates card and sets position.
The most according to claim 1 based on the punching press fully-automatic intelligent production remotely controlled
System, it is characterised in that: described second pushes robot (4) includes for receiving control
Signal concurrently does well second control chamber (40) of parameter information, described second control chamber (40)
Being provided with the second support underframe (41), it is horizontal that described second support underframe (41) is provided with second
To drive mechanism (42) with the of described second transversal driving mechanism (42) transverse shifting
Two longitudinal driving mechanisms (43), described second longitudinal driving mechanism (43) is provided with erects with it
The second clamping underframe (44) that translation is dynamic, the two ends of described second clamping underframe (44) are respectively
It is evenly equipped with multiple second clamping negative pressure sucker (45).
The most according to claim 7 based on the punching press fully-automatic intelligent production remotely controlled
System, it is characterised in that: described Automatic-drawing shaped device (12) pushes machine with second
It is provided with between people (4) and machines through described Automatic-drawing shaped device (12) for accepting
The sliding swash plate (121) of semi-finished product, described second control chamber (40) is provided with for placing
The locating platform (46) of semi-finished product, semi-finished product deliver to location through described sliding swash plate (121)
Platform (46), described second longitudinal driving mechanism (43) is with the second clamping underframe (44) even
The place of connecing is positioned at one end of described second clamping underframe (44), and is positioned at the described second clamping end
The upper side near sliding swash plate (121) of frame (44).
The most according to claim 1 based on the punching press fully-automatic intelligent production remotely controlled
System, it is characterised in that: the described 3rd pushes robot (5) includes for receiving control letter
Number concurrently do well the 3rd control chamber (50) of parameter information, described 3rd control chamber (50)
Being provided with the 3rd support underframe (51), it is horizontal that described 3rd support underframe (51) is provided with the 3rd
To drive mechanism (52) with the of described 3rd transversal driving mechanism (52) transverse shifting
Three longitudinal driving mechanisms (53), described 3rd longitudinal driving mechanism (53) is provided with and erects with it
The 3rd clamping underframe (54) that translation is dynamic, the two ends of described 3rd clamping underframe (54) are respectively
It is evenly equipped with multiple 3rd clamping negative pressure sucker (55).
The most according to claim 3 raw based on the punching press fully-automatic intelligent remotely controlled
Product system, it is characterised in that: described jacking mechanism (117) bottom is provided with to drive and moves down on it
Dynamic hydraulic force mechanism (118), described supply base (111) is additionally provided with multiple for
Support described supply disk (114) the support roller (119) rotated with it, described supply disk
(114) it is positioned at placement station (115) side on and is arranged with multiple for limiting raw material position
The gag lever post (110) put, the position of described gag lever post (110) is adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620383582.0U CN205613908U (en) | 2016-04-29 | 2016-04-29 | Full -automatic intelligent production system of punching press based on remote control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620383582.0U CN205613908U (en) | 2016-04-29 | 2016-04-29 | Full -automatic intelligent production system of punching press based on remote control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205613908U true CN205613908U (en) | 2016-10-05 |
Family
ID=57026560
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620383582.0U Withdrawn - After Issue CN205613908U (en) | 2016-04-29 | 2016-04-29 | Full -automatic intelligent production system of punching press based on remote control |
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| Country | Link |
|---|---|
| CN (1) | CN205613908U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834291A (en) * | 2016-04-29 | 2016-08-10 | 广东科捷龙机器人有限公司 | Full-automatic intelligent punching production system based on remote control |
| CN106903214A (en) * | 2017-01-19 | 2017-06-30 | 杭州吉众机电股份有限公司 | Monitoring camera lens base process equipment and its processing method |
| CN107159803A (en) * | 2017-05-23 | 2017-09-15 | 广州市铮宝精密机械有限公司 | Pressing robot automatic loading and unloading system |
| CN107983872A (en) * | 2017-12-14 | 2018-05-04 | 四川福蓉科技股份公司 | A kind of automatic punching machine feed system |
-
2016
- 2016-04-29 CN CN201620383582.0U patent/CN205613908U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105834291A (en) * | 2016-04-29 | 2016-08-10 | 广东科捷龙机器人有限公司 | Full-automatic intelligent punching production system based on remote control |
| CN105834291B (en) * | 2016-04-29 | 2017-12-29 | 广东科捷龙机器人有限公司 | Punching press fully-automatic intelligent production system based on remote control |
| CN106903214A (en) * | 2017-01-19 | 2017-06-30 | 杭州吉众机电股份有限公司 | Monitoring camera lens base process equipment and its processing method |
| CN107159803A (en) * | 2017-05-23 | 2017-09-15 | 广州市铮宝精密机械有限公司 | Pressing robot automatic loading and unloading system |
| CN107983872A (en) * | 2017-12-14 | 2018-05-04 | 四川福蓉科技股份公司 | A kind of automatic punching machine feed system |
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Denomination of utility model: Full-automatic intelligent punching production system based on remote control Effective date of registration: 20161226 Granted publication date: 20161005 Pledgee: China Everbright Bank Zhongshan branch Pledgor: GUANGDONG TECHNOLOGY DRAGON ROBOT CO., LTD. Registration number: 2016440020016 |
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Date of cancellation: 20180321 Granted publication date: 20161005 Pledgee: China Everbright Bank Zhongshan branch Pledgor: GUANGDONG TECHNOLOGY DRAGON ROBOT CO., LTD. Registration number: 2016440020016 |