CN103212623B - Inner container automatic forming machine - Google Patents
Inner container automatic forming machine Download PDFInfo
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- CN103212623B CN103212623B CN201210322877.3A CN201210322877A CN103212623B CN 103212623 B CN103212623 B CN 103212623B CN 201210322877 A CN201210322877 A CN 201210322877A CN 103212623 B CN103212623 B CN 103212623B
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Abstract
The invention discloses an inner container automatic forming machine, which is sequentially provided with an uncoiling and feeding part, a shearing and pulling part, a bottom plate blanking machine, an enclosure plate blanking machine, a rolling machine, a positive and inverse 30-degree bending machine, a U-shaped bending machine and a curved bottom plate bending machine from right to left. Compared with the prior art, the inner container automatic forming machine has the advantages that 1, the upward 30-degree forming and the downward 30-degree forming can be realized on the same equipment; 2, the jumping conveying is adopted, and the defects of skewing and collision of the materials in the conveying process are overcome; 3, a product is adjusted by a servo motor, so as to ensure the rapid and reliable adjusting; 4, the coil production and the sheet production are compatible, so the flexibility of the production line is high; 5, the number of operation workers is reduced, and the machine only needs one person to operate; 6, the enclosure plate production and the bottom plate production are compatible, so the flexibility of the production line is improved; 7, the production efficiency is high, and the product quality is stable; 8, the usage of a punching machine and the bending machines is reduced, so the safety performance is high, and the energy consumption is low; and 9, a PLC (programmable logic controller) and a servo system are adopted for controlling, so the automation degree is high.
Description
Technical field
The present invention relates generally to the automatic moulding of freezer liner aluminium sheet, specifically automatically completes the various molding procedure of inner bag.
Background technology
At present, the product of inner bag this type of shape shaping generally all adopts and completes on each special plane manually, and this mode of production production efficiency is low, unstable product quality, and labour intensity is large, producers' quantity and labour cost higher, energy consumption is larger.
Summary of the invention
In order to overcome above-mentioned problem, the invention provides a set of full-automatic molding line, the present invention solves its problem and takes following scheme: a kind of inner bag automatic moulding machine, is disposed with uncoiling material loading part from right to left, cuts off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U-shaped bender and bent body base plate bender;
Described uncoiling material loading part comprises automatic driven unwind machine and automatic single feeder, described automatic single feeder top is provided with cylinder, described cylinder lower end is provided with suction cup carrier, described suction cup carrier lower end is provided with travelling car, described cylinder is connected with movable stand, described movable stand is also connected with guide rail, is provided with Roller conveyor below described movable stand;
Described cutting off draws material machine to be provided with shearing device, and described shearing device top is provided with pneumohydraulic pressure-cylinder, and described pneumohydraulic pressure-cylinder is connected with shearing die, described in cut off and draw material machine to be also connected with servo material pulling machinery hand and leapfrog conveying device a;
Described base plate bicker is provided with blanking units a, and described blanking units a top is provided with mould bases a, and described mould bases a lower end is provided with mould a;
Described coaming plate bicker is provided with blanking units b, and described blanking units b top is provided with mould bases b, and described mould bases b lower end is provided with mould b;
Described roller mill middle-end is provided with roll milling apparatus, and two ends are provided with guider;
Described positive and negative 30 ° of benders are provided with apparatus for bending a, and described apparatus for bending a top is provided with mould bases c, and described mould bases c lower end is provided with mould c, and described apparatus for bending a right-hand member is provided with leapfrog conveying device b;
Described U-shaped bender right-hand member is provided with leapfrog conveying device c, and described U-shaped bender middle-end is provided with apparatus for bending b, and described apparatus for bending b top is provided with mould bases d, and described mould bases d lower end is provided with mould d;
Described bent body base plate bender right-hand member is provided with leapfrog conveying device d, and described bent body base plate bender left end is provided with apparatus for bending c, and described apparatus for bending c top is provided with mould bases e, and described mould bases e lower end is provided with mould e.
As preferably, described uncoiling material loading part, cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U-shaped bender and bent body base plate bender to be provided with belt conveyor.
As preferably, described leapfrog conveyer a and blanking units a is provided with three, and described blanking units b, apparatus for bending a and apparatus for bending b are provided with two.
As preferably, described uncoiling material loading part, cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U-shaped bender and bent body base plate bender to be all connected with an operating case, described operating case is connected with a regulator cubicle.
As preferably, described regulator cubicle is provided with touch-screen.
The present invention compared with prior art has significant advantage and beneficial effect, is embodied in the following aspects: 1, can be shaping upwards 30 ° on same equipment, again can be shaping downward 30 °; 2, adopt leapfrog conveying, overcome plate sideslip and binder phenomenon in course of conveying; 3, adopt servomotor adjustment product, ensure to regulate reliable rapidly; 4, compatible coiled strip and sheet stock are produced, and production line is flexible large; 5, reduce operator, the machine only needs 1 people's operation; 6, coaming plate and base plate compatibility are produced, and improve production line flexible; 7, production efficiency is high, constant product quality; 8, reduce punch press and bender use, security performance is high, and energy consumption is low; 9, adopt PLC and servo system control, automaticity is high.
Accompanying drawing explanation
For ease of illustrating, the present invention is described in detail by following specific embodiment and accompanying drawing.
Fig. 1 is the structure chart of inner bag automatic moulding machine material loading part of the present invention;
Fig. 2 is the top view of inner bag automatic moulding machine material loading part of the present invention;
Fig. 3 is that the structure chart drawing material machine cut off by inner bag automatic moulding machine of the present invention;
Fig. 4 is the structure chart of inner bag automatic moulding machine bottom board bicker of the present invention;
Fig. 5 is the structure chart of inner bag automatic moulding machine coaming plate bicker of the present invention;
Fig. 6 is the structure chart of inner bag automatic moulding machine roller mill of the present invention;
Fig. 7 is the structure chart of the positive and negative 30 ° of benders of inner bag automatic moulding machine of the present invention;
Fig. 8 is the structure chart of the U-shaped bender of inner bag automatic moulding machine of the present invention;
Fig. 9 is the structure chart of inner bag automatic moulding machine of the present invention bent body base plate bender.
In figure: 1. automatic driven unwind machine; 2. automatic single feeder; 3. cut off and draw material machine; 4. base plate bicker; 5. coaming plate bicker; 6. roller mill; 7. positive and negative 30 ° of benders; 8.U type bender; 9. bent body base plate bender; 10. cylinder; 11. suction cup carrier; 12. travelling cars; 13. moving guide rails; 14. Roller conveyors; 15. shearing devices; 16. pneumohydraulic pressure-cylinders; 17. shearing dies; 18. servo material pulling machinery hands; 19. leapfrog conveying device a; 20. blanking units a; 21. mould bases a; 22. mould a; 23. blanking units b; 24. mould bases b; 25. mould b; 26. roll milling apparatus; 27. guiders; 28. apparatus for bending a; 29. mould bases c; 30. mould c; 31. leapfrog conveying device b; 32. leapfrog conveying device c; 33. apparatus for bending b; 34. mould bases d; 35. mould d; 36. leapfrog conveying device d; 37. apparatus for bending c; 38. mould bases e; 39. mould e; 40. belt conveyors.
Detailed description of the invention
As shown in Figures 1 to 9, a kind of inner bag automatic moulding machine of the present invention, is disposed with uncoiling material loading part (1,2) from right to left, cuts off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U-shaped bender 8 and bent body base plate bender 9;
Described uncoiling material loading part (1,2) comprises automatic driven unwind machine 1 and automatic single feeder 2, described automatic single feeder 2 top is provided with cylinder 10, described cylinder 10 lower end is provided with suction cup carrier 11, described suction cup carrier 11 lower end is provided with travelling car 12, described cylinder 10 is connected with movable stand, described movable stand is also connected with guide rail 13, is provided with Roller conveyor 14 below described movable stand;
Described cutting off draws material machine 3 to be provided with shearing device 15, described shearing device 15 top is provided with pneumohydraulic pressure-cylinder 16, described pneumohydraulic pressure-cylinder 16 is connected with shearing die 17, described in cut off and draw material machine 3 to be also connected with servo material pulling machinery hand 18 and leapfrog conveying device a19;
Described base plate bicker 4 is provided with blanking units a20, and described blanking units a20 top is provided with mould bases a21, and described mould bases a21 lower end is provided with mould a22;
Described coaming plate bicker 5 is provided with blanking units b23, and described blanking units b23 top is provided with mould bases b24, and described mould bases b24 lower end is provided with mould b25;
Described roller mill 6 middle-end is provided with roll milling apparatus 26, and two ends are provided with guider 27;
Described positive and negative 30 ° of benders 7 are provided with apparatus for bending a28, and described apparatus for bending a28 top is provided with mould bases c29, and described mould bases c29 lower end is provided with mould c30, and described apparatus for bending a28 right-hand member is provided with leapfrog conveying device b31;
Described U-shaped bender 7 right-hand member is provided with leapfrog conveying device c32, and described U-shaped bender 7 middle-end is provided with apparatus for bending b33, and described apparatus for bending b33 top is provided with mould bases d34, and described mould bases d34 lower end is provided with mould d35;
Described bent body base plate bender 8 right-hand member is provided with leapfrog conveying device d36, and described bent body base plate bender 8 left end is provided with apparatus for bending c37, and described apparatus for bending c37 top is provided with mould bases e38, and described mould bases e38 lower end is provided with mould e39.
Wherein, described uncoiling material loading part (1,2), cut off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U-shaped bender 8 and bent body base plate bender 9 to be provided with belt conveyor 40; Described leapfrog conveyer a19 and blanking units a20 is provided with three, and described blanking units b23, apparatus for bending a28 and apparatus for bending b33 are provided with two; Described uncoiling material loading part (1,2), cut off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U-shaped bender 8 and bent body base plate bender 9 to be all connected with an operating case, described operating case is connected with a regulator cubicle, this regulator cubicle adopts PLC to control, adopt touch-screen setup parameter, adopt servo-drive system to complete parameter adjustment.
Molding procedure of the present invention is sketched below in conjunction with accompanying drawing:
Described automatic driven unwind machine 1, this machine market has complete machine to sell, and connects automatically controlled and form wire and integrally produce, for coiled strip material loading after buying;
Automatic single feeder 2, this machine adopts cylinder 10 to promote translation plate material loading, ensure that form wire can be produced by compatible monolithic plate, plate is placed on after on travelling car 12, suction cup carrier 11 descends through sucker suction plate, is transported to by plate on Roller conveyor 14 is transported to next station by lifting cylinder 10 after being promoted by plate on moving guide rail 13;
Cut off and draw material machine 3: comprise cut-off parts and transport portion;
Plate is won over rear fixed length by servo material pulling machinery hand 18 after coming and drives shearing die 17 times general who has surrendered's plates to cut off fixed length by pneumohydraulic pressure-cylinder 16 by plate conveying, plate is transported to next station by belt conveyor 40 after cutting off by fixed length, by the auxiliary conveying of leapfrog conveying device a19 in course of conveying, plate is delivered directly to next station by belt conveyor 40 by monolithic plate.
Base plate bicker 4: comprise blanking units a20 and transport portion;
Plate is received this station by belt conveyor 40 by plate after a upper station conveying is come, and adopts mould bases a21 to drive mould a22 stamping-out plate.
Coaming plate bicker 5: comprise blanking units b and transport portion;
Plate is received this station by belt conveyor 40 by plate after a upper station conveying is come, and adopts mould bases b24 to drive mould b25 stamping-out plate.
Roller mill 6: comprise transport portion and roll milling apparatus 26;
Plate is received this station by belt conveyor 40 by plate after a upper station conveying is come, and by the auxiliary conveying of guider 27 in course of conveying, plate adopts roll milling apparatus 26 rolling and forming, and plate exports and also adopts belt conveyor 40 and guider 27.
Positive and negative 30 ° of benders 7: comprise apparatus for bending a and transport portion;
Plate is received this station by belt conveyor 40 by plate after a upper station conveying is come, and by the auxiliary conveying of leapfrog conveying device b31 in course of conveying, adopts mould bases c29 to drive positive and negative 30 ° of assembling die c30 bending.
U-shaped bender 8: comprise apparatus for bending b33 and transport portion;
Plate is received this station by belt conveyor 40 by plate after a upper station conveying is come, and by the auxiliary conveying of leapfrog conveying device c32 in course of conveying, adopts mould bases d34 to drive the U-shaped product of assembling die d35 bending.
Bent body base plate bender 9: comprise apparatus for bending c37 and transport portion;
Plate is received this station by belt conveyor 40 by plate after a upper station conveying is come, and by the auxiliary conveying of leapfrog conveying device d36 in course of conveying, adopts mould bases e38 to drive assembling die e39 bending product.
The above, be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any change of expecting without creative work or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should limit with claims is as the criterion.
Claims (5)
1. an inner bag automatic moulding machine, is characterized in that: be disposed with uncoiling material loading part from right to left, cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U-shaped bender and bent body base plate bender;
Described uncoiling material loading part comprises automatic driven unwind machine and automatic single feeder, described automatic single feeder top is provided with cylinder, described cylinder lower end is provided with suction cup carrier, described suction cup carrier lower end is provided with travelling car, described cylinder is connected with movable stand, described movable stand is also connected with guide rail, is provided with Roller conveyor below described movable stand;
Described cutting off draws material machine to be provided with shearing device, and described shearing device top is provided with pneumohydraulic pressure-cylinder, and described pneumohydraulic pressure-cylinder is connected with shearing die, described in cut off and draw material machine to be also connected with servo material pulling machinery hand and leapfrog conveying device a;
Described base plate bicker is provided with blanking units a, and described blanking units a top is provided with mould bases a, and described mould bases a lower end is provided with mould a;
Described coaming plate bicker is provided with blanking units b, and described blanking units b top is provided with mould bases b, and described mould bases b lower end is provided with mould b;
Described roller mill middle-end is provided with roll milling apparatus, and two ends are provided with guider;
Described positive and negative 30 ° of benders are provided with apparatus for bending a, and described apparatus for bending a top is provided with mould bases c, and described mould bases c lower end is provided with mould c, and described apparatus for bending a right-hand member is provided with leapfrog conveying device b;
Described U-shaped bender right-hand member is provided with leapfrog conveying device c, and described U-shaped bender middle-end is provided with apparatus for bending b, and described apparatus for bending b top is provided with mould bases d, and described mould bases d lower end is provided with mould d;
Described bent body base plate bender right-hand member is provided with leapfrog conveying device d, and described bent body base plate bender left end is provided with apparatus for bending c, and described apparatus for bending c top is provided with mould bases e, and described mould bases e lower end is provided with mould e;
The molding procedure of described inner bag automatic moulding machine is:
Described automatic driven unwind machine, for coiled strip material loading;
Automatic single feeder, adopt air cylinder lifting translation plate material loading, plate is placed on after on travelling car, and suction cup carrier descends through sucker suction plate, is transported to by plate on Roller conveyor is transported to next station by lifting cylinder after being promoted by plate on moving guide rail;
Cut off and draw material machine: plate is won over rear fixed length by servo material pulling machinery hand after coming and cuts off fixed length by general who has surrendered's plate under pneumohydraulic pressure-cylinder drive shearing die by plate conveying, plate is transported to next station by belt conveyor after cutting off by fixed length, by the auxiliary conveying of leapfrog conveying device a in course of conveying, plate is delivered directly to next station by belt conveyor by monolithic plate;
Base plate bicker: plate is received this station by belt conveyor by plate after a upper station conveying is come, and adopts mould bases a to drive mould a stamping-out plate;
Coaming plate bicker: plate is received this station by belt conveyor by plate after a upper station conveying is come, and adopts mould bases b to drive mould b stamping-out plate;
Roller mill: plate is received this station by belt conveyor by plate after a upper station conveying is come, and by the auxiliary conveying of guider in course of conveying, plate adopts roll milling apparatus rolling and forming, and plate exports and also adopts belt conveyor and guider;
Positive and negative 30 ° of benders: plate is received this station by belt conveyor by plate after a upper station conveying is come, and by the auxiliary conveying of leapfrog conveying device b in course of conveying, adopts mould bases c to drive positive and negative 30 ° of assembling die c bending;
U-shaped bender: plate is received this station by belt conveyor by plate after a upper station conveying is come, and by the auxiliary conveying of leapfrog conveying device c in course of conveying, adopts mould bases d to drive the U-shaped product of assembling die d bending;
Bent body base plate bender: plate is received this station by belt conveyor by plate after a upper station conveying is come, by the auxiliary conveying of leapfrog conveying device d in course of conveying, adopts mould bases e to drive assembling die e bending product.
2. a kind of inner bag automatic moulding machine according to claim 1, is characterized in that: described in cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U-shaped bender and bent body base plate bender to be provided with belt conveyor.
3. a kind of inner bag automatic moulding machine according to claim 2, it is characterized in that: described leapfrog conveying device a and blanking units a is provided with three, described blanking units b, apparatus for bending a and apparatus for bending b are provided with two.
4. a kind of inner bag automatic moulding machine according to claim 3, it is characterized in that: described uncoiling material loading part, cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U-shaped bender and bent body base plate bender to be all connected with an operating case, described operating case is connected with a regulator cubicle.
5. a kind of inner bag automatic moulding machine according to claim 4, is characterized in that: described regulator cubicle is provided with touch-screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210322877.3A CN103212623B (en) | 2012-12-10 | 2012-12-10 | Inner container automatic forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210322877.3A CN103212623B (en) | 2012-12-10 | 2012-12-10 | Inner container automatic forming machine |
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| Publication Number | Publication Date |
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| CN103212623A CN103212623A (en) | 2013-07-24 |
| CN103212623B true CN103212623B (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210322877.3A Active CN103212623B (en) | 2012-12-10 | 2012-12-10 | Inner container automatic forming machine |
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| CN106583541A (en) * | 2016-11-23 | 2017-04-26 | 滁州聚保利电装有限公司 | Production technology of bottom plates for refrigerator compressors |
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| CN107931458B (en) * | 2017-11-24 | 2023-09-08 | 安徽鲲鹏装备模具制造有限公司 | Double entry station's freezer inner bag bottom plate riveting line |
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| CN108097818B (en) * | 2017-11-24 | 2023-10-17 | 安徽鲲鹏装备模具制造有限公司 | Refrigerator liner riveting line |
| CN107931451B (en) * | 2017-11-24 | 2023-10-20 | 安徽鲲鹏装备模具制造有限公司 | Production line for large refrigerator liner opening coaming |
| CN109702037B (en) * | 2019-01-28 | 2024-03-22 | 东莞彩龙五金弹簧制造有限公司 | Cylinder stamping workpiece shaping welding unloading all-in-one |
| CN112059043A (en) * | 2020-09-25 | 2020-12-11 | 安徽鲲鹏装备模具制造有限公司 | Punching device for anti-theft door and use method thereof |
| CN112318912B (en) * | 2020-10-13 | 2022-05-03 | 滁州尚诺自动化设备有限公司 | Automatic wallboard line production line without replacing product mold and working method |
| CN113211014B (en) * | 2021-05-17 | 2022-04-15 | 苏州科伦特电源科技有限公司 | Manufacturing and processing method of high-low voltage power distribution cabinet conductive copper bar assembly |
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|---|---|
| CN103212623A (en) | 2013-07-24 |
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Address after: 239500 intersection of No. two and No. three road, Quanjiao Economic Development Zone, Chuzhou, Anhui Patentee after: ANHUI KECHANG MACHINERY MANUFACTURING INCORPORATED CO., LTD. Address before: 239500 intersection of No. two and No. three road, Quanjiao Economic Development Zone, Chuzhou, Anhui Patentee before: Anhui Kechang Machinery Manufacture Co., Ltd. |