A kind of inner bag automatic moulding machine
Technical field
The present invention relates generally to the automatic moulding of freezer liner aluminium sheet, specifically is the various molding procedure of automatically finishing inner bag.
Background technology
At present, the product of this type of shape of inner bag moulding generally all adopts manually and finishes on each special plane, and this mode of production production efficiency is low, unstable product quality, and labour intensity is big, and producers' quantity and labour cost are than higher, and energy consumption is bigger.
Summary of the invention
In order to overcome above-mentioned problem, the invention provides a cover full-automatic molding line, the present invention solves its problem and takes following scheme: a kind of inner bag automatic moulding machine is disposed with the uncoiling material loading part from right to left, cuts off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender;
Described uncoiling material loading part comprises automatic driven unwind machine and automatic monolithic feeder, described automatic monolithic feeder top is provided with cylinder, described cylinder lower end is provided with suction cup carrier, described suction cup carrier lower end is provided with travelling car, described cylinder is connected with movable stand, described movable stand also is connected with guide rail, and described movable stand below is provided with the cylinder line;
Described cutting off draws the material machine to be provided with shearing device, and described shearing device top is provided with pneumohydraulic pressure-cylinder, and described pneumohydraulic pressure-cylinder is connected with cuts off mould, and described cutting off draws the material machine also to be connected with servo material manipulator and the leapfrog conveying device a of drawing;
Described base plate bicker is provided with blanking units a, and described blanking units a top is provided with mould bases a, and described mould bases a lower end is provided with mould a;
Described coaming plate bicker is provided with blanking units b, and described blanking units b top is provided with mould bases b, and described mould bases b lower end is provided with mould b;
Described roller mill middle-end is provided with roll milling apparatus, and two ends are provided with guider;
Described positive and negative 30 ° of benders are provided with apparatus for bending a, and described apparatus for bending a top is provided with mould bases c, and described mould bases c lower end is provided with mould c, and described apparatus for bending a right-hand member is provided with leapfrog conveying device b;
Described U type bender right-hand member is provided with leapfrog conveying device c, and described U type bender middle-end is provided with apparatus for bending b, and described apparatus for bending b top is provided with mould bases d, and described mould bases d lower end is provided with mould d;
Described bent body base plate bender right-hand member is provided with leapfrog conveying device d, and described bent body base plate bender left end is provided with apparatus for bending c, and described apparatus for bending c top is provided with mould bases e, and described mould bases e lower end is provided with mould e.
As preferably, described uncoiling material loading part, cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender to be provided with belt conveyor.
As preferably, described leapfrog conveyer a and blanking units a are provided with three, and described blanking units b, apparatus for bending a and apparatus for bending b are provided with two.
As preferably, described uncoiling material loading part, to cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender all to be connected with an operating case, described operating case is connected with a regulator cubicle.
As preferably, described regulator cubicle is provided with touch-screen.
The present invention compared with prior art has significant advantage and beneficial effect, is embodied in the following aspects: 1, can moulding on same equipment upwards 30 °, and again can moulding downward 30 °; 2, adopt leapfrog to carry, overcome plate sideslip and binder phenomenon in the course of conveying; 3, adopt servomotor to adjust product, guarantee to regulate reliable rapidly; 4, compatible coiled strip and sheet stock production, production line is flexible big; 5, reduce the operator, this machine only needs 1 people operation; 6, coaming plate and base plate are compatible produces, and improves the production line flexibility; 7, production efficiency height, constant product quality; 8, reduce punch press and bender and use, the security performance height, energy consumption is low; 9, adopt the control of PLC and servo-drive system, automaticity height.
Description of drawings
In order to be easy to explanation, the present invention is done to describe in detail by following specific embodiment and accompanying drawing.
Fig. 1 is the structure chart of inner bag automatic moulding machine material loading part of the present invention;
Fig. 2 is the vertical view of inner bag automatic moulding machine material loading part of the present invention;
Fig. 3 cuts off the structure chart that draws the material machine for inner bag automatic moulding machine of the present invention;
Fig. 4 is the structure chart of inner bag automatic moulding machine bottom board bicker of the present invention;
Fig. 5 is the structure chart of inner bag automatic moulding machine coaming plate bicker of the present invention;
Fig. 6 is the structure chart of inner bag automatic moulding machine roller mill of the present invention;
Fig. 7 is the structure chart of the positive and negative 30 ° of benders of inner bag automatic moulding machine of the present invention;
Fig. 8 is the structure chart of inner bag automatic moulding machine U type bender of the present invention;
Fig. 9 is the structure chart of the bent body base plate of inner bag automatic moulding machine of the present invention bender.
Among the figure: 1. automatic driven unwind machine; 2. automatic monolithic feeder; 3. cut off the material machine that draws; 4. base plate bicker; 5. coaming plate bicker; 6. roller mill; 7. positive and negative 30 ° of benders; 8.U type bender; 9. bent body base plate bender; 10. cylinder; 11. suction cup carrier; 12. travelling car; 13. moving guide rail; 14. cylinder line; 15. shearing device; 16. pneumohydraulic pressure-cylinder; 17. cut off mould; 18. the servo material manipulator that draws; 19. leapfrog conveying device a; 20. blanking units a; 21. mould bases a; 22. mould a; 23. blanking units b; 24. mould bases b; 25. mould b; 26. roll milling apparatus; 27. guider; 28. apparatus for bending a; 29. mould bases c; 30. mould c; 31. leapfrog conveying device b; 32. leapfrog conveying device c; 33. apparatus for bending b; 34. mould bases d; 35. mould d; 36. leapfrog conveying device d; 37. apparatus for bending c; 38. mould bases e; 39. mould e; 40. belt conveyor.
The specific embodiment
Extremely shown in Figure 9 as Fig. 1, a kind of inner bag automatic moulding machine of the present invention is disposed with uncoiling material loading part (1,2) from right to left, cuts off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U type bender 8 and bent body base plate bender 9;
Described uncoiling material loading part (1,2) comprises automatic driven unwind machine 1 and automatic monolithic feeder 2, described automatic monolithic feeder 2 tops are provided with cylinder 10, described cylinder 10 lower ends are provided with suction cup carrier 11, described suction cup carrier 11 lower ends are provided with travelling car 12, described cylinder 10 is connected with movable stand, described movable stand also is connected with guide rail 13, and described movable stand below is provided with cylinder line 14;
Described cutting off draws material machine 3 to be provided with shearing device 15, described shearing device 15 tops are provided with pneumohydraulic pressure-cylinder 16, described pneumohydraulic pressure-cylinder 16 is connected with cuts off mould 17, and described cutting off draws material machine 3 also to be connected with servo material manipulator 18 and the leapfrog conveying device a19 of drawing;
Described base plate bicker 4 is provided with blanking units a20, and described blanking units a20 top is provided with mould bases a21, and described mould bases a21 lower end is provided with mould a22;
Described coaming plate bicker 5 is provided with blanking units b23, and described blanking units b23 top is provided with mould bases b24, and described mould bases b24 lower end is provided with mould b25;
Described roller mill 6 middle-ends are provided with roll milling apparatus 26, and two ends are provided with guider 27;
Described positive and negative 30 ° of benders 7 are provided with apparatus for bending a28, and described apparatus for bending a28 top is provided with mould bases c29, and described mould bases c29 lower end is provided with mould c30, and described apparatus for bending a28 right-hand member is provided with leapfrog conveying device b31;
Described U type bender 7 right-hand members are provided with leapfrog conveying device c32, and described U type bender 7 middle-ends are provided with apparatus for bending b33, and described apparatus for bending b33 top is provided with mould bases d34, and described mould bases d34 lower end is provided with mould d35;
Described bent body base plate bender 8 right-hand members are provided with leapfrog conveying device d36, and described bent body base plate bender 8 left ends are provided with apparatus for bending c37, and described apparatus for bending c37 top is provided with mould bases e38, and described mould bases e38 lower end is provided with mould e39.
Wherein, described uncoiling material loading part (1,2), cut off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U type bender 8 and bent body base plate bender 9 to be provided with belt conveyor 40; Described leapfrog conveyer a19 and blanking units a20 are provided with three, and described blanking units b23, apparatus for bending a28 and apparatus for bending b33 are provided with two; Described uncoiling material loading part (1,2), cut off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U type bender 8 and bent body base plate bender 9 all to be connected with an operating case, described operating case is connected with a regulator cubicle, this regulator cubicle adopts PLC control, adopt the touch-screen setup parameter, adopt servo-drive system to finish parameter adjustment.
Sketch molding procedure of the present invention below in conjunction with accompanying drawing:
Described automatic driven unwind machine 1, this machine market have complete machine to sell, and connection is automatically controlled after buying becomes integral production with form wire, is used for the coiled strip material loading;
Automatic monolithic feeder 2, this machine adopts cylinder 10 to promote translation plate material loading, the assurance form wire can be produced by compatible monolithic plate, after plate is placed on the travelling car 12, suction cup carrier 11 descends by sucker absorption plate, plate is promoted the back is transported to next station on the cylinder line 14 on the moving guide rail 13 plate being transported to by promoting cylinder 10;
Cut off and draw material machine 3: comprise cut-off parts and transport portion;
Plate carries the back of coming to draw material manipulator 18 that plate is won over the back fixed length to be driven by pneumohydraulic pressure-cylinder 16 and cut off 17 times general who has surrendered's plates of mould and cut off fixed length by servo, fixed length is cut off the back and by belt conveyor 40 plate is transported to next station, carry by leapfrog conveying device a19 is auxiliary in the course of conveying, the monolithic plate is delivered directly to next station by belt conveyor 40 with plate.
Base plate bicker 4: comprise blanking units a20 and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, adopts mould bases a21 to drive mould a22 stamping-out plate.
Coaming plate bicker 5: comprise blanking units b and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, adopts mould bases b24 to drive mould b25 stamping-out plate.
Roller mill 6: comprise transport portion and roll milling apparatus 26;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, and by guider 27 auxiliary conveyings, plate adopts roll milling apparatus 26 rolling and formings in the course of conveying, and belt conveyor 40 and guider 27 are also adopted in plate output.
Positive and negative 30 ° of benders 7: comprise apparatus for bending a and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, carries by leapfrog conveying device b31 is auxiliary in the course of conveying, adopts mould bases c29 to drive positive and negative 30 ° of assembling die c30 bending.
U type bender 8: comprise apparatus for bending b33 and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, carries by leapfrog conveying device c32 is auxiliary in the course of conveying, adopts mould bases d34 to drive assembling die d35 bending U type product.
Bent body base plate bender 9: comprise apparatus for bending c37 and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, carries by leapfrog conveying device d36 is auxiliary in the course of conveying, adopts mould bases e38 to drive assembling die e39 bending product.
The above only is the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any variation or replacement of expecting without creative work all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.