CN103212623A - Inner container automatic forming machine - Google Patents

Inner container automatic forming machine Download PDF

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Publication number
CN103212623A
CN103212623A CN2012103228773A CN201210322877A CN103212623A CN 103212623 A CN103212623 A CN 103212623A CN 2012103228773 A CN2012103228773 A CN 2012103228773A CN 201210322877 A CN201210322877 A CN 201210322877A CN 103212623 A CN103212623 A CN 103212623A
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Prior art keywords
bending
machine
mould
base plate
bicker
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CN2012103228773A
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CN103212623B (en
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何平阳
石成学
程西伟
姚杰
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Anhui Kechang Machinery Manufacturing Inc Co ltd
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Anhui Kechang Machinery Manufacture Co Ltd
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Abstract

本发明公开了一种内胆自动成型机,从右至左依次设置有开卷上料部分、剪断拉料机、底板冲切机、围板冲切机、辊轧机、正反30°折弯机、U型折弯机和曲体底板折弯机;本发明与现有技术相比具有以下几个方面的优点:1、在同一台设备上既能成型向上30°,又能成型向下30°;2、采用跳步输送,克服输送过程中板料跑偏和撞料现象;3、采用伺服电机调整产品,保证调节迅速可靠;4、兼容卷料和片料生产,生产线柔性大;5、减少操作工人,本机只需要1人操作;6、围板和底板兼容生产,提高生产线柔性;7、生产效率高,产品质量稳定;8、减少冲床和折弯机使用,安全性能高,能耗低;9、采用PLC和伺服系统控制,自动化程度高。

Figure 201210322877

The invention discloses an automatic liner forming machine, which is sequentially provided with an uncoiling and feeding part, a shearing and pulling machine, a bottom plate punching machine, a coaming plate punching machine, a rolling machine, and a front and back 30° bending machine from right to left. , U-shaped bending machine and curved body bottom plate bending machine; compared with the prior art, the present invention has the following advantages: 1. On the same equipment, it can be formed 30° upward and 30° downward °; 2. Use jumping conveying to overcome the phenomenon of sheet deviation and material collision during the conveying process; 3. Use servo motor to adjust the product to ensure fast and reliable adjustment; 4. Compatible with coil and sheet production, and the production line is flexible; 5 1. Reduce the number of operators, and only one person is required to operate the machine; 6. Compatible production of the hoarding and the bottom plate, improving the flexibility of the production line; 7. High production efficiency and stable product quality; 8. Reduce the use of punching machines and bending machines, with high safety performance. Low energy consumption; 9. Adopt PLC and servo system control, high degree of automation.

Figure 201210322877

Description

A kind of inner bag automatic moulding machine
Technical field
The present invention relates generally to the automatic moulding of freezer liner aluminium sheet, specifically is the various molding procedure of automatically finishing inner bag.
Background technology
At present, the product of this type of shape of inner bag moulding generally all adopts manually and finishes on each special plane, and this mode of production production efficiency is low, unstable product quality, and labour intensity is big, and producers' quantity and labour cost are than higher, and energy consumption is bigger.
Summary of the invention
In order to overcome above-mentioned problem, the invention provides a cover full-automatic molding line, the present invention solves its problem and takes following scheme: a kind of inner bag automatic moulding machine is disposed with the uncoiling material loading part from right to left, cuts off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender;
Described uncoiling material loading part comprises automatic driven unwind machine and automatic monolithic feeder, described automatic monolithic feeder top is provided with cylinder, described cylinder lower end is provided with suction cup carrier, described suction cup carrier lower end is provided with travelling car, described cylinder is connected with movable stand, described movable stand also is connected with guide rail, and described movable stand below is provided with the cylinder line;
Described cutting off draws the material machine to be provided with shearing device, and described shearing device top is provided with pneumohydraulic pressure-cylinder, and described pneumohydraulic pressure-cylinder is connected with cuts off mould, and described cutting off draws the material machine also to be connected with servo material manipulator and the leapfrog conveying device a of drawing;
Described base plate bicker is provided with blanking units a, and described blanking units a top is provided with mould bases a, and described mould bases a lower end is provided with mould a;
Described coaming plate bicker is provided with blanking units b, and described blanking units b top is provided with mould bases b, and described mould bases b lower end is provided with mould b;
Described roller mill middle-end is provided with roll milling apparatus, and two ends are provided with guider;
Described positive and negative 30 ° of benders are provided with apparatus for bending a, and described apparatus for bending a top is provided with mould bases c, and described mould bases c lower end is provided with mould c, and described apparatus for bending a right-hand member is provided with leapfrog conveying device b;
Described U type bender right-hand member is provided with leapfrog conveying device c, and described U type bender middle-end is provided with apparatus for bending b, and described apparatus for bending b top is provided with mould bases d, and described mould bases d lower end is provided with mould d;
Described bent body base plate bender right-hand member is provided with leapfrog conveying device d, and described bent body base plate bender left end is provided with apparatus for bending c, and described apparatus for bending c top is provided with mould bases e, and described mould bases e lower end is provided with mould e.
As preferably, described uncoiling material loading part, cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender to be provided with belt conveyor.
As preferably, described leapfrog conveyer a and blanking units a are provided with three, and described blanking units b, apparatus for bending a and apparatus for bending b are provided with two.
As preferably, described uncoiling material loading part, to cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender all to be connected with an operating case, described operating case is connected with a regulator cubicle.
As preferably, described regulator cubicle is provided with touch-screen.
The present invention compared with prior art has significant advantage and beneficial effect, is embodied in the following aspects: 1, can moulding on same equipment upwards 30 °, and again can moulding downward 30 °; 2, adopt leapfrog to carry, overcome plate sideslip and binder phenomenon in the course of conveying; 3, adopt servomotor to adjust product, guarantee to regulate reliable rapidly; 4, compatible coiled strip and sheet stock production, production line is flexible big; 5, reduce the operator, this machine only needs 1 people operation; 6, coaming plate and base plate are compatible produces, and improves the production line flexibility; 7, production efficiency height, constant product quality; 8, reduce punch press and bender and use, the security performance height, energy consumption is low; 9, adopt the control of PLC and servo-drive system, automaticity height.
Description of drawings
In order to be easy to explanation, the present invention is done to describe in detail by following specific embodiment and accompanying drawing.
Fig. 1 is the structure chart of inner bag automatic moulding machine material loading part of the present invention;
Fig. 2 is the vertical view of inner bag automatic moulding machine material loading part of the present invention;
Fig. 3 cuts off the structure chart that draws the material machine for inner bag automatic moulding machine of the present invention;
Fig. 4 is the structure chart of inner bag automatic moulding machine bottom board bicker of the present invention;
Fig. 5 is the structure chart of inner bag automatic moulding machine coaming plate bicker of the present invention;
Fig. 6 is the structure chart of inner bag automatic moulding machine roller mill of the present invention;
Fig. 7 is the structure chart of the positive and negative 30 ° of benders of inner bag automatic moulding machine of the present invention;
Fig. 8 is the structure chart of inner bag automatic moulding machine U type bender of the present invention;
Fig. 9 is the structure chart of the bent body base plate of inner bag automatic moulding machine of the present invention bender.
Among the figure: 1. automatic driven unwind machine; 2. automatic monolithic feeder; 3. cut off the material machine that draws; 4. base plate bicker; 5. coaming plate bicker; 6. roller mill; 7. positive and negative 30 ° of benders; 8.U type bender; 9. bent body base plate bender; 10. cylinder; 11. suction cup carrier; 12. travelling car; 13. moving guide rail; 14. cylinder line; 15. shearing device; 16. pneumohydraulic pressure-cylinder; 17. cut off mould; 18. the servo material manipulator that draws; 19. leapfrog conveying device a; 20. blanking units a; 21. mould bases a; 22. mould a; 23. blanking units b; 24. mould bases b; 25. mould b; 26. roll milling apparatus; 27. guider; 28. apparatus for bending a; 29. mould bases c; 30. mould c; 31. leapfrog conveying device b; 32. leapfrog conveying device c; 33. apparatus for bending b; 34. mould bases d; 35. mould d; 36. leapfrog conveying device d; 37. apparatus for bending c; 38. mould bases e; 39. mould e; 40. belt conveyor.
The specific embodiment
Extremely shown in Figure 9 as Fig. 1, a kind of inner bag automatic moulding machine of the present invention is disposed with uncoiling material loading part (1,2) from right to left, cuts off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U type bender 8 and bent body base plate bender 9;
Described uncoiling material loading part (1,2) comprises automatic driven unwind machine 1 and automatic monolithic feeder 2, described automatic monolithic feeder 2 tops are provided with cylinder 10, described cylinder 10 lower ends are provided with suction cup carrier 11, described suction cup carrier 11 lower ends are provided with travelling car 12, described cylinder 10 is connected with movable stand, described movable stand also is connected with guide rail 13, and described movable stand below is provided with cylinder line 14;
Described cutting off draws material machine 3 to be provided with shearing device 15, described shearing device 15 tops are provided with pneumohydraulic pressure-cylinder 16, described pneumohydraulic pressure-cylinder 16 is connected with cuts off mould 17, and described cutting off draws material machine 3 also to be connected with servo material manipulator 18 and the leapfrog conveying device a19 of drawing;
Described base plate bicker 4 is provided with blanking units a20, and described blanking units a20 top is provided with mould bases a21, and described mould bases a21 lower end is provided with mould a22;
Described coaming plate bicker 5 is provided with blanking units b23, and described blanking units b23 top is provided with mould bases b24, and described mould bases b24 lower end is provided with mould b25;
Described roller mill 6 middle-ends are provided with roll milling apparatus 26, and two ends are provided with guider 27;
Described positive and negative 30 ° of benders 7 are provided with apparatus for bending a28, and described apparatus for bending a28 top is provided with mould bases c29, and described mould bases c29 lower end is provided with mould c30, and described apparatus for bending a28 right-hand member is provided with leapfrog conveying device b31;
Described U type bender 7 right-hand members are provided with leapfrog conveying device c32, and described U type bender 7 middle-ends are provided with apparatus for bending b33, and described apparatus for bending b33 top is provided with mould bases d34, and described mould bases d34 lower end is provided with mould d35;
Described bent body base plate bender 8 right-hand members are provided with leapfrog conveying device d36, and described bent body base plate bender 8 left ends are provided with apparatus for bending c37, and described apparatus for bending c37 top is provided with mould bases e38, and described mould bases e38 lower end is provided with mould e39.
Wherein, described uncoiling material loading part (1,2), cut off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U type bender 8 and bent body base plate bender 9 to be provided with belt conveyor 40; Described leapfrog conveyer a19 and blanking units a20 are provided with three, and described blanking units b23, apparatus for bending a28 and apparatus for bending b33 are provided with two; Described uncoiling material loading part (1,2), cut off and draw material machine 3, base plate bicker 4, coaming plate bicker 5, roller mill 6, positive and negative 30 ° of benders 7, U type bender 8 and bent body base plate bender 9 all to be connected with an operating case, described operating case is connected with a regulator cubicle, this regulator cubicle adopts PLC control, adopt the touch-screen setup parameter, adopt servo-drive system to finish parameter adjustment.
Sketch molding procedure of the present invention below in conjunction with accompanying drawing:
Described automatic driven unwind machine 1, this machine market have complete machine to sell, and connection is automatically controlled after buying becomes integral production with form wire, is used for the coiled strip material loading;
Automatic monolithic feeder 2, this machine adopts cylinder 10 to promote translation plate material loading, the assurance form wire can be produced by compatible monolithic plate, after plate is placed on the travelling car 12, suction cup carrier 11 descends by sucker absorption plate, plate is promoted the back is transported to next station on the cylinder line 14 on the moving guide rail 13 plate being transported to by promoting cylinder 10;
Cut off and draw material machine 3: comprise cut-off parts and transport portion;
Plate carries the back of coming to draw material manipulator 18 that plate is won over the back fixed length to be driven by pneumohydraulic pressure-cylinder 16 and cut off 17 times general who has surrendered's plates of mould and cut off fixed length by servo, fixed length is cut off the back and by belt conveyor 40 plate is transported to next station, carry by leapfrog conveying device a19 is auxiliary in the course of conveying, the monolithic plate is delivered directly to next station by belt conveyor 40 with plate.
Base plate bicker 4: comprise blanking units a20 and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, adopts mould bases a21 to drive mould a22 stamping-out plate.
Coaming plate bicker 5: comprise blanking units b and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, adopts mould bases b24 to drive mould b25 stamping-out plate.
Roller mill 6: comprise transport portion and roll milling apparatus 26;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, and by guider 27 auxiliary conveyings, plate adopts roll milling apparatus 26 rolling and formings in the course of conveying, and belt conveyor 40 and guider 27 are also adopted in plate output.
Positive and negative 30 ° of benders 7: comprise apparatus for bending a and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, carries by leapfrog conveying device b31 is auxiliary in the course of conveying, adopts mould bases c29 to drive positive and negative 30 ° of assembling die c30 bending.
U type bender 8: comprise apparatus for bending b33 and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, carries by leapfrog conveying device c32 is auxiliary in the course of conveying, adopts mould bases d34 to drive assembling die d35 bending U type product.
Bent body base plate bender 9: comprise apparatus for bending c37 and transport portion;
Plate carries the back of coming by belt conveyor 40 plate to be received this station from a last station, carries by leapfrog conveying device d36 is auxiliary in the course of conveying, adopts mould bases e38 to drive assembling die e39 bending product.
The above only is the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, and any variation or replacement of expecting without creative work all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.

Claims (5)

1. an inner bag automatic moulding machine is characterized in that: be disposed with the uncoiling material loading part from right to left, cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender;
Described uncoiling material loading part comprises automatic driven unwind machine and automatic monolithic feeder, described automatic monolithic feeder top is provided with cylinder, described cylinder lower end is provided with suction cup carrier, described suction cup carrier lower end is provided with travelling car, described cylinder is connected with movable stand, described movable stand also is connected with guide rail, and described movable stand below is provided with the cylinder line;
Described cutting off draws the material machine to be provided with shearing device, and described shearing device top is provided with pneumohydraulic pressure-cylinder, and described pneumohydraulic pressure-cylinder is connected with cuts off mould, and described cutting off draws the material machine also to be connected with servo material manipulator and the leapfrog conveying device a of drawing;
Described base plate bicker is provided with blanking units a, and described blanking units a top is provided with mould bases a, and described mould bases a lower end is provided with mould a;
Described coaming plate bicker is provided with blanking units b, and described blanking units b top is provided with mould bases b, and described mould bases b lower end is provided with mould b;
Described roller mill middle-end is provided with roll milling apparatus, and two ends are provided with guider;
Described positive and negative 30 ° of benders are provided with apparatus for bending a, and described apparatus for bending a top is provided with mould bases c, and described mould bases c lower end is provided with mould c, and described apparatus for bending a right-hand member is provided with leapfrog conveying device b;
Described U type bender right-hand member is provided with leapfrog conveying device c, and described U type bender middle-end is provided with apparatus for bending b, and described apparatus for bending b top is provided with mould bases d, and described mould bases d lower end is provided with mould d;
Described bent body base plate bender right-hand member is provided with leapfrog conveying device d, and described bent body base plate bender left end is provided with apparatus for bending c, and described apparatus for bending c top is provided with mould bases e, and described mould bases e lower end is provided with mould e.
2. a kind of inner bag automatic moulding machine according to claim 1 is characterized in that: described cutting off draws material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender to be provided with belt conveyor.
3. a kind of inner bag automatic moulding machine according to claim 2 is characterized in that: described leapfrog conveyer a and blanking units a are provided with three, and described blanking units b, apparatus for bending a and apparatus for bending b are provided with two.
4. a kind of inner bag automatic moulding machine according to claim 3, it is characterized in that: described uncoiling material loading part, cut off and draw material machine, base plate bicker, coaming plate bicker, roller mill, positive and negative 30 ° of benders, U type bender and bent body base plate bender all to be connected with an operating case, described operating case is connected with a regulator cubicle.
5. a kind of inner bag automatic moulding machine according to claim 4, it is characterized in that: described regulator cubicle is provided with touch-screen.
CN201210322877.3A 2012-12-10 2012-12-10 Inner container automatic forming machine Expired - Fee Related CN103212623B (en)

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Publication number Priority date Publication date Assignee Title
CN103480728A (en) * 2013-09-18 2014-01-01 安徽省科昌机械制造有限公司 Automatic liner bottom plate forming production line
CN104511551A (en) * 2013-09-30 2015-04-15 海尔集团公司 Automatic manufacturing device for inner tank of freezer and freezer
CN104923678A (en) * 2015-06-09 2015-09-23 青岛润泽工业装备有限公司 Aluminum plate liner meshing device
CN105014655A (en) * 2014-04-16 2015-11-04 扬州兴乐电镀设备有限公司 PLC module control manipulator grab-release device
CN105537391A (en) * 2016-03-14 2016-05-04 安徽伟嘉装备技术有限公司 Production line of water fountain metal plate shells
CN106583541A (en) * 2016-11-23 2017-04-26 滁州聚保利电装有限公司 Production technology of bottom plates for refrigerator compressors
CN107913947A (en) * 2017-11-24 2018-04-17 安徽鲲鹏装备模具制造有限公司 A kind of freezer liner production line of compound riveting station
CN107931458A (en) * 2017-11-24 2018-04-20 安徽鲲鹏装备模具制造有限公司 A kind of freezer liner bottom plate rivet line of compound station
CN107931451A (en) * 2017-11-24 2018-04-20 安徽鲲鹏装备模具制造有限公司 A kind of big coaming plate production line of the freezer liner degree of lip-rounding
CN107931452A (en) * 2017-11-24 2018-04-20 安徽鲲鹏装备模具制造有限公司 A kind of freezer liner size coaming plate rivets gluing station
CN108097818A (en) * 2017-11-24 2018-06-01 安徽鲲鹏装备模具制造有限公司 A kind of freezer liner rivet line
CN109702037A (en) * 2019-01-28 2019-05-03 东莞彩龙五金弹簧制造有限公司 A kind of cylindrical shape stamping parts molding welding blanking all-in-one machine
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CN113211014A (en) * 2021-05-17 2021-08-06 武汉亚图科技有限公司 Manufacturing and processing method of high-low voltage power distribution cabinet conductive copper bar assembly
CN115432446A (en) * 2022-08-10 2022-12-06 安徽中佳自动化科技有限公司 Automatic blanking and stacking machine for refrigerator liner coaming and process method thereof

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CN103480728B (en) * 2013-09-18 2016-09-07 安徽省科昌机械制造股份有限公司 Interior plate automatic moulding production line
CN103480728A (en) * 2013-09-18 2014-01-01 安徽省科昌机械制造有限公司 Automatic liner bottom plate forming production line
CN104511551A (en) * 2013-09-30 2015-04-15 海尔集团公司 Automatic manufacturing device for inner tank of freezer and freezer
CN104511551B (en) * 2013-09-30 2016-06-08 海尔集团公司 The automated manufacturing equipment of a kind of ice box inner bag and ice box
CN105014655A (en) * 2014-04-16 2015-11-04 扬州兴乐电镀设备有限公司 PLC module control manipulator grab-release device
CN104923678A (en) * 2015-06-09 2015-09-23 青岛润泽工业装备有限公司 Aluminum plate liner meshing device
CN105537391B (en) * 2016-03-14 2018-06-19 安徽擎天伟嘉装备制造有限公司 Water dispenser sheet metal shell production line
CN105537391A (en) * 2016-03-14 2016-05-04 安徽伟嘉装备技术有限公司 Production line of water fountain metal plate shells
CN106583541A (en) * 2016-11-23 2017-04-26 滁州聚保利电装有限公司 Production technology of bottom plates for refrigerator compressors
CN107913947B (en) * 2017-11-24 2023-09-08 安徽鲲鹏装备模具制造有限公司 Refrigerator liner production line with duplex riveting stations
CN107913947A (en) * 2017-11-24 2018-04-17 安徽鲲鹏装备模具制造有限公司 A kind of freezer liner production line of compound riveting station
CN107931452A (en) * 2017-11-24 2018-04-20 安徽鲲鹏装备模具制造有限公司 A kind of freezer liner size coaming plate rivets gluing station
CN108097818A (en) * 2017-11-24 2018-06-01 安徽鲲鹏装备模具制造有限公司 A kind of freezer liner rivet line
CN107931458A (en) * 2017-11-24 2018-04-20 安徽鲲鹏装备模具制造有限公司 A kind of freezer liner bottom plate rivet line of compound station
CN107931451A (en) * 2017-11-24 2018-04-20 安徽鲲鹏装备模具制造有限公司 A kind of big coaming plate production line of the freezer liner degree of lip-rounding
CN107931451B (en) * 2017-11-24 2023-10-20 安徽鲲鹏装备模具制造有限公司 Production line for large refrigerator liner opening coaming
CN107931452B (en) * 2017-11-24 2023-10-20 安徽鲲鹏装备模具制造有限公司 Riveting and gluing station for large and small coamings of refrigerator inner container
CN108097818B (en) * 2017-11-24 2023-10-17 安徽鲲鹏装备模具制造有限公司 Refrigerator liner riveting line
CN107931458B (en) * 2017-11-24 2023-09-08 安徽鲲鹏装备模具制造有限公司 Double entry station's freezer inner bag bottom plate riveting line
CN109702037A (en) * 2019-01-28 2019-05-03 东莞彩龙五金弹簧制造有限公司 A kind of cylindrical shape stamping parts molding welding blanking all-in-one machine
CN109702037B (en) * 2019-01-28 2024-03-22 东莞彩龙五金弹簧制造有限公司 Cylinder stamping workpiece shaping welding unloading all-in-one
CN112059043A (en) * 2020-09-25 2020-12-11 安徽鲲鹏装备模具制造有限公司 Punching device for anti-theft door and use method thereof
CN112318912B (en) * 2020-10-13 2022-05-03 滁州尚诺自动化设备有限公司 Automatic wallboard line production line without replacing product mold and working method
CN112318912A (en) * 2020-10-13 2021-02-05 滁州尚诺自动化设备有限公司 Automatic wallboard line production line without replacing product mold and working method
CN113211014B (en) * 2021-05-17 2022-04-15 苏州科伦特电源科技有限公司 Manufacturing and processing method of high-low voltage power distribution cabinet conductive copper bar assembly
CN113211014A (en) * 2021-05-17 2021-08-06 武汉亚图科技有限公司 Manufacturing and processing method of high-low voltage power distribution cabinet conductive copper bar assembly
CN115432446A (en) * 2022-08-10 2022-12-06 安徽中佳自动化科技有限公司 Automatic blanking and stacking machine for refrigerator liner coaming and process method thereof
CN115432446B (en) * 2022-08-10 2024-07-12 安徽中佳自动化科技股份有限公司 Automatic blanking stacker for refrigerator liner coaming and process method thereof

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