CN203092132U - Thin plate numerical control uncoiling leveling flying shear cutting-to-length production line - Google Patents
Thin plate numerical control uncoiling leveling flying shear cutting-to-length production line Download PDFInfo
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- CN203092132U CN203092132U CN 201220744698 CN201220744698U CN203092132U CN 203092132 U CN203092132 U CN 203092132U CN 201220744698 CN201220744698 CN 201220744698 CN 201220744698 U CN201220744698 U CN 201220744698U CN 203092132 U CN203092132 U CN 203092132U
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- thin plate
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- flying shear
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Abstract
The utility model relates to the technical field of metal plate production equipment, in particular to a thin plate numerical control uncoiling leveling flying shear cutting-to-length production line which comprises an uncoiler, a leveler, an elevator, a servo cutting-to-length feeder, a flying shear, a conveyor and a stacker which are controlled by a programmable logic controller (PLC) numerical control system and are sequentially arranged from left to right, the flying shear comprises a high torque motor, a membrane type coupler, a left gear transmission box, a right gear transmission box, a transmission shaft, a left crank, a right crank, an upper cutter rest and a lower cutter rest, the shearing face of an upper shear is a linear type shearing face, the shearing face of a lower shear is a V-shaped shearing face, and an included angle of the V-shaped shearing face of the lower shear is from 77 degrees to 178 degrees. The thin plate numerical control uncoiling leveling flying shear cutting-to-length production line can effectively improve automation degree, production efficiency and production capacity, and is high in sizing precision.
Description
Technical field
The utility model relates to sheet metal production equipment technical field, relates in particular to thin plate numerical control uncoiling smoothing flying shear cutting to length production line.
Background technology
Thin plate numerical control uncoiling smoothing flying shear cutting to length production line is the sheet material that the metal roll bending is become required width through uncoiling, leveling, deburring, shear.Be applicable to all kinds of metal roll bendings of thickness behind cold-rolled steel roll bending, hot-rolled coil, stainless steel roll bending, galvanized steel roll bending, silicon steel and the surperficial coating of 0.3mm ~ 6mm, smooth the scale sheet material that cuts into all size through uncoiling, be widely used in industries such as stainless steel products, electrical equipment, vehicle and machine-building.
Existing thin plate numerical control production line, it cuts the pattern of stopping, makes that shear speed is slow, has a strong impact on production efficiency, and in addition, the shear sizing accuracy is about 1mm, and sizing accuracy is lower.
The utility model content
The purpose of this utility model is to provide a kind of thin plate numerical control uncoiling smoothing flying shear cutting to length production line that is used for metal cover board at the deficiencies in the prior art, can effectively improve automaticity, production efficiency and production capacity, and sizing accuracy is high.
For achieving the above object, the utility model adopts following technical scheme.
Thin plate numerical control uncoiling smoothing flying shear cutting to length production line, it comprises uncoiler, evener, elevator, servo sizing feed machine, flying shearing machine, conveyer and the stacker that is also set gradually from left to right by the control of PLC digital control system;
Described flying shearing machine comprise the high torque (HT) motor, the diaphragm type shaft coupling, the left gear transmission case, the right gear transmission case, power transmission shaft, left side crank, right crank, upper tool post and lower slide, described high torque (HT) motor connects the right gear transmission case by the diaphragm type shaft coupling, the right gear transmission case is by the described left gear transmission case of the coaxial connection of power transmission shaft, the right gear transmission case connects described right crank, the left gear transmission case connects described left crank, a left side crank and right crank are connected the two ends, the left and right sides of lower slide respectively, described upper tool post is positioned at the lower slide top and upper tool post maintains static, upper tool post is provided with scissors, and lower slide is provided with the lower scissors corresponding with last scissors; The cutting face of last scissors is a linear pattern cutting face, and the cutting face of lower scissors is " V " type cutting face; The angle of " V " type cutting face of described lower scissors is 177 ° ~ 178 °.
Described high torque (HT) motor is German Baumueller high torque (HT) motor D ST serial motors.
The angle of " V " type cutting face of described lower scissors is 177.86 °.
Described evener comprises roller mechanism and following roller mechanism, and following roller mechanism fixedly installs, and last roller mechanism is connected with oil cylinder that is used for fast moving and the motor that is used for accurate adjustment.
Described elevator below is provided with the material hole, and evener and servo sizing feed machine are being provided with the arc-shaped transition frame at the end near the material hole, and arc-shaped transition is set up and is equipped with side and leads the position cover.
Described stacker below is provided with the lifting chassis, and the lifting chassis is provided with discharging car.
Described evener is a sixfold formula evener.
Described evener is a quadruple formula evener.
The utility model beneficial effect is: thin plate numerical control uncoiling smoothing flying shear cutting to length production line described in the utility model, and it comprises uncoiler, evener, elevator, servo sizing feed machine, flying shearing machine, conveyer and the stacker that is also set gradually from left to right by the control of PLC digital control system; Described flying shearing machine comprise the high torque (HT) motor, the diaphragm type shaft coupling, the left gear transmission case, the right gear transmission case, power transmission shaft, left side crank, right crank, upper tool post and lower slide, described high torque (HT) motor connects the right gear transmission case by the diaphragm type shaft coupling, the right gear transmission case is by the described left gear transmission case of the coaxial connection of power transmission shaft, the right gear transmission case connects described right crank, the left gear transmission case connects described left crank, a left side crank and right crank are connected the two ends, the left and right sides of lower slide respectively, described upper tool post is positioned at the lower slide top and upper tool post maintains static, upper tool post is provided with scissors, and lower slide is provided with the lower scissors corresponding with last scissors; The cutting face of last scissors is a linear pattern cutting face, and the cutting face of lower scissors is " V " type cutting face; The angle of " V " type cutting face of described lower scissors is 177 ° ~ 178 °.It can effectively improve automaticity, production efficiency and production capacity, and sizing accuracy is high.
Description of drawings
Accompanying drawing 1 is a structural representation of the present utility model.
Accompanying drawing 2 is structural representations of flying shearing machine of the present utility model.
Accompanying drawing 3 is structural representations of lower scissors of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
As shown in Figure 1 to Figure 3, thin plate numerical control uncoiling smoothing flying shear cutting to length production line described in the utility model, it comprises uncoiler 1, evener 2, elevator 4, servo sizing feed machine 5, flying shearing machine 6, conveyer 7 and the stacker 8 that is also set gradually from left to right by the control of PLC digital control system; Described flying shearing machine 6 comprise high torque (HT) motor 60, diaphragm type shaft coupling 61, left gear transmission case 69, right gear transmission case 62, power transmission shaft, left side crank 68, right crank 63, upper tool post 65 and lower slide 67, described high torque (HT) motor 60 connects right gear transmission case 62 by diaphragm type shaft coupling 61, right gear transmission case 62 is by the described left gear transmission case 69 of the coaxial connection of power transmission shaft, right gear transmission case 62 connects described right crank 63, left gear transmission case 69 connects described left crank 68, a left side crank 68 and right crank 63 are connected the two ends, the left and right sides of lower slide 67 respectively, described upper tool post 65 is positioned at lower slide 67 tops and upper tool post 65 maintains static, upper tool post 65 is provided with scissors 64, and lower slide 67 is provided with the lower scissors 66 corresponding with last scissors 64; The cutting face of last scissors 64 is a linear pattern cutting face, and the cutting face of lower scissors 66 is " V " type cutting face; The angle of " V " type cutting face of described lower scissors 66 is 177 ° ~ 178 °.During work, high torque (HT) motor 60 drives left gear transmission case 69 and right gear transmission case 62 synchronization actions, thereby left crank 68 and right crank 63 are rotated synchronously, drives lower slide 67 and moves up and down, and makes lower scissors 66 cooperations go up scissors 64 and finishes shear work.
High torque (HT) motor 60 described in the utility model is German Baumueller (BAUMULLER) high torque (HT) motor 60DST serial motors, the electric machine built-in program can realize the mechanical automatically controlled of high accuracy scale, have fast, the advantage of high precision of speed, shear precision is up to ± 0.1 μ m.
As preferred embodiment, the angle β of " V " type cutting face of described lower scissors 66 is 177.86 °, and this corner dimension helps the THE ADIABATIC SHEAR IN thin plate, makes thin plate not have cracking, spine, bending.
As preferred embodiment, described evener 2 comprises roller mechanism and following roller mechanism, following roller mechanism fixedly installs, last roller mechanism is connected with oil cylinder that is used for fast moving and the motor that is used for accurate adjustment, during work, oil cylinder drives earlier to go up and depresses fast after roller mechanism promotes, and stops during then near thin plate, then by motor-driven, the distance that contacts of roller mechanism and thin plate in the accurate adjustment.Compare with the lead screw motor structure with existing list commonly used, make to flatten better effects if that leveling speed is faster.
As preferred embodiment, described elevator 4 belows are provided with material hole 9, and evener 2 and servo sizing feed machine 5 are provided with arc-shaped transition frame 3 at the end near material hole 9, and arc-shaped transition frame 3 is provided with side and leads position cover 30.Thin plate is walked around arc-shaped transition frame 3 after coming out from evener 2, bends down in material hole 9, enters servo sizing feed machine 5 from another arc-shaped transition frame 3 again and carries out sizing feed.Arc-shaped transition frame 3 helps the steady conveying of thin plate, and material hole 9 helps thin plate distortion buffering, and side is led position cover 30 can prevent the thin plate sideslip, helps thin plate and accurately locatees.Elevator 4 can promote height curved under the thin plate, and this height can be decided according to speed of production.
As preferred embodiment, described stacker 8 belows are provided with lifting chassis 81, lifting chassis 81 is provided with discharging car 80, after the shear forming of thin plate process, enter and be positioned in the stacker 8 on the discharging car 80 so that discharging, lifting chassis 81 drives discharging car 80 liftings, so that connect material and discharging.As preferred embodiment, described evener 2 is sixfold formula evener 2 or quadruple formula evener 2, helps improving the leveling effect.
During work, uncoiler 1 blowing, thin plate enter servo sizing feed machine 5 and carry out sizing feed after flattening through evener 2, after 6 shear formings of thin plate process flying shearing machine, send into windrow discharging in the stacker 8 through conveyer 7.In sum, thin plate numerical control uncoiling described in the utility model smoothing flying shear cutting to length production line can be finished operations such as uncoiling in the thin plate production process, leveling, scale, shear, feeding, windrow automatically, can effectively improve automaticity, production efficiency and production capacity, realize purpose simple to operate, multi-functional, High-efficient Production, and sizing accuracy is high.
The above only is a better embodiment of the present utility model, so all equivalences of doing according to the described structure of the utility model patent claim, feature and principle change or modify, is included in the utility model patent claim.
Claims (8)
1. flying shear cutting to length production line is smoothed in thin plate numerical control uncoiling, it is characterized in that: it comprises uncoiler (1), evener (2), elevator (4), servo sizing feed machine (5), flying shearing machine (6), conveyer (7) and the stacker (8) that is also set gradually from left to right by the control of PLC digital control system;
Described flying shearing machine (6) comprise high torque (HT) motor (60), diaphragm type shaft coupling (61), left gear transmission case (69), right gear transmission case (62), power transmission shaft, left side crank (68), right crank (63), upper tool post (65) and lower slide (67), described high torque (HT) motor (60) connects right gear transmission case (62) by diaphragm type shaft coupling (61), right gear transmission case (62) is by the described left gear transmission case of the coaxial connection of power transmission shaft (69), right gear transmission case (62) connects described right crank (63), left gear transmission case (69) connects described left crank (68), left side crank (68) is connected the two ends, the left and right sides of lower slide (67) respectively with right crank (63), described upper tool post (65) is positioned at lower slide (67) top and upper tool post (65) maintains static, upper tool post (65) is provided with scissors (64), and lower slide (67) is provided with the lower scissors (66) corresponding with last scissors (64); The cutting face of last scissors (64) is a linear pattern cutting face, and the cutting face of lower scissors (66) is " V " type cutting face; The angle of " V " type cutting face of described lower scissors (66) is 177 ° ~ 178 °.
2. thin plate numerical control uncoiling smoothing flying shear cutting to length production line according to claim 1, it is characterized in that: described high torque (HT) motor (60) is German Baumueller high torque (HT) motor (a 60) DST serial motors.
3. thin plate numerical control uncoiling smoothing flying shear cutting to length production line according to claim 1, it is characterized in that: the angle of " V " type cutting face of described lower scissors (66) is 177.86 °.
4. thin plate numerical control uncoiling smoothing flying shear cutting to length production line according to claim 1, it is characterized in that: described evener (2) comprises roller mechanism and following roller mechanism, following roller mechanism fixedly installs, and last roller mechanism is connected with oil cylinder that is used for fast moving and the motor that is used for accurate adjustment.
5. thin plate numerical control uncoiling smoothing flying shear cutting to length production line according to claim 4, it is characterized in that: described elevator (4) below is provided with material hole (9), evener (2) and servo sizing feed machine (5) are provided with arc-shaped transition frame (3) at the end near material hole (9), and arc-shaped transition frame (3) is provided with side and leads position cover (30).
6. thin plate numerical control uncoiling smoothing flying shear cutting to length production line according to claim 5, it is characterized in that: described stacker (8) below is provided with lifting chassis (81), and lifting chassis (81) is provided with discharging car (80).
7. according to each described thin plate numerical control uncoiling smoothing flying shear cutting to length production line of claim 1 to 6, it is characterized in that: described evener (2) is a sixfold formula evener.
8. according to each described thin plate numerical control uncoiling smoothing flying shear cutting to length production line of claim 1 to 6, it is characterized in that: described evener (2) is a quadruple formula evener.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220744698 CN203092132U (en) | 2012-12-31 | 2012-12-31 | Thin plate numerical control uncoiling leveling flying shear cutting-to-length production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220744698 CN203092132U (en) | 2012-12-31 | 2012-12-31 | Thin plate numerical control uncoiling leveling flying shear cutting-to-length production line |
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| CN 201220744698 Expired - Fee Related CN203092132U (en) | 2012-12-31 | 2012-12-31 | Thin plate numerical control uncoiling leveling flying shear cutting-to-length production line |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056668A (en) * | 2012-12-31 | 2013-04-24 | 东莞市金铮自动冲压设备有限公司 | Thin plate numerical control production line capable of uncoiling, leveling and cutting to length through flying shears |
| CN104191256A (en) * | 2014-08-08 | 2014-12-10 | 中冶南方工程技术有限公司 | Longitudinal cutting unit and technology for variable-thickness plate |
| CN104308544A (en) * | 2014-09-23 | 2015-01-28 | 沧州惠邦机电产品制造有限责任公司 | Scrap-free machining technology and device for lift truck scissor arm material |
| CN105014147A (en) * | 2015-07-24 | 2015-11-04 | 广州市丰为自动化机械设备有限公司 | Method for continuously conveying and cutting materials and triaxial component numerical-control flying shear |
| CN105312963A (en) * | 2014-06-26 | 2016-02-10 | 宝山钢铁股份有限公司 | Steel-plate shearing-to-length positioning method |
| CN105537671A (en) * | 2015-12-10 | 2016-05-04 | 安徽马钢自动化信息技术有限公司 | Common control method and module of thin plate processing line flying shear |
| CN106270151A (en) * | 2016-08-30 | 2017-01-04 | 滁州艾普机电科技有限公司 | A kind of uncoiling punch forming automation equipment continuously |
| CN108447673A (en) * | 2018-02-04 | 2018-08-24 | 刘国明 | A kind of multi-functional silicon steel core bending shearing manufacturing equipment |
| CN110103032A (en) * | 2019-04-22 | 2019-08-09 | 佛山市南海区华韩机械设备有限公司 | A kind of flying shear production line |
-
2012
- 2012-12-31 CN CN 201220744698 patent/CN203092132U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056668A (en) * | 2012-12-31 | 2013-04-24 | 东莞市金铮自动冲压设备有限公司 | Thin plate numerical control production line capable of uncoiling, leveling and cutting to length through flying shears |
| CN105312963A (en) * | 2014-06-26 | 2016-02-10 | 宝山钢铁股份有限公司 | Steel-plate shearing-to-length positioning method |
| CN104191256A (en) * | 2014-08-08 | 2014-12-10 | 中冶南方工程技术有限公司 | Longitudinal cutting unit and technology for variable-thickness plate |
| CN104308544A (en) * | 2014-09-23 | 2015-01-28 | 沧州惠邦机电产品制造有限责任公司 | Scrap-free machining technology and device for lift truck scissor arm material |
| CN105014147A (en) * | 2015-07-24 | 2015-11-04 | 广州市丰为自动化机械设备有限公司 | Method for continuously conveying and cutting materials and triaxial component numerical-control flying shear |
| CN105014147B (en) * | 2015-07-24 | 2017-07-28 | 广州市丰为自动化机械设备有限公司 | A kind of material continuous conveying cutting method and three axis component numerical control flying shearing machine |
| CN105537671A (en) * | 2015-12-10 | 2016-05-04 | 安徽马钢自动化信息技术有限公司 | Common control method and module of thin plate processing line flying shear |
| CN105537671B (en) * | 2015-12-10 | 2017-12-12 | 安徽马钢自动化信息技术有限公司 | A kind of thin plate processing line flying shear universal control method and its Controlling model |
| CN106270151A (en) * | 2016-08-30 | 2017-01-04 | 滁州艾普机电科技有限公司 | A kind of uncoiling punch forming automation equipment continuously |
| CN108447673A (en) * | 2018-02-04 | 2018-08-24 | 刘国明 | A kind of multi-functional silicon steel core bending shearing manufacturing equipment |
| CN110103032A (en) * | 2019-04-22 | 2019-08-09 | 佛山市南海区华韩机械设备有限公司 | A kind of flying shear production line |
| CN110103032B (en) * | 2019-04-22 | 2021-07-30 | 佛山市南海区华韩机械设备有限公司 | Flying shear production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: DONGGUAN JINZHENG MACHINERY CO., LTD. Free format text: FORMER OWNER: DONGGUAN KINGJIME AUTOMATIC PUNCHING EQUIPMENT CO., LTD. Effective date: 20150713 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20150713 Address after: 523000 Guangdong city of Dongguan province in the new town of Third Road No. 8 Dongguan City gold pit Feng Zheng Machinery Co. Ltd. Patentee after: Dongguan City Jin Zheng Machinery Co., Ltd. Address before: Dongguan City, Guangdong province 523000 Dongguan Road Town third new pit No. 8 A District Jin Zheng Feng automatic stamping equipment Co. Ltd. Patentee before: Kingjime Automatic Pressure Equipment Co., Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20201231 |