CN205551992U - Levelling joint production device - Google Patents
Levelling joint production device Download PDFInfo
- Publication number
- CN205551992U CN205551992U CN201620391198.5U CN201620391198U CN205551992U CN 205551992 U CN205551992 U CN 205551992U CN 201620391198 U CN201620391198 U CN 201620391198U CN 205551992 U CN205551992 U CN 205551992U
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- smoothing
- gear
- sheet material
- joint production
- plate
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Abstract
The utility model relates to a levelling joint production device, the fixed length cutting device that constructs and go on panel cutting including the material feeding unit that is used for transmitting panel, the levelling slitting machine that goes on smoothing to panel. Material feeding unit, levelling slitting machine constructs and the fixed length cutting device sets up in succession, make to shear panel and once accomplish, has avoided cutting in the board process problem to the serious fish tail of panel, in addition, be favorable to integrative automation to be processed panel, just whole area reduces, reduces the manual operation, increases substantially production efficiency, has effectively improved the processing productivity.
Description
Technical field
This utility model relates to the technical field of board production equipment, refers in particular to a kind of smoothing joint production.
Background technology
Smoothing joint production is by sheet metal sheet material of width needed for uncoiling, leveling, deburring, shear become, it is applicable to all kinds of metal roll bending, cut into the scale sheet material of all size through uncoiling smoothing, be widely used in the industries such as stainless steel products, electrical equipment, vehicle and machine-building.
nullAs shown in Figure 1，Existing smoothing joint production includes uncoiler successively、Unhairing machine、Pinch machine、Banding machine、Slitter edge machine、Evener、Plate shearing machine and chop bin，Wherein said uncoiler is for being delivered to the plate of entire volume in described unhairing machine，By described unhairing machine, the burr of sheet material are removed，After the process of described unhairing machine, sheet material is delivered to described pinch machine，Plate is fixed，Sheet material is delivered to described banding machine by described pinch machine，By described banding machine, sheet material is cut longitudinally to form multiple lath，Lath after processing is delivered to described slitter edge machine by described banding machine，It is delivered to described evener after the waste material of sheet material being processed by described slitter edge machine，Sheet material is smoothed by described evener，Sheet material after smoothing is delivered to described plate shearing machine，By described plate shearing machine, sheet material is carried out transverse cuts，Thus obtain the scale sheet material of all size，Chop on bin described in scale sheet material being delivered to after having cut.
Although above-mentioned smoothing joint production has carried out smoothing and has been finally obtained the scale sheet material needing specification plate, but the said equipment entirety floor space is big, and generally require manual operation and help the conveying of sheet material, and sheet material is in transportation, owing to there is multiple circulation operation, not only cause sheet material to there is scuffing problem, and automaticity is the highest, directly affect production efficiency and processing production capacity.
Utility model content
Cause problem that production efficiency is low to this end, technical problem to be solved in the utility model is to overcome the floor space of joint production in prior art big and automaticity is low thus a kind of automatic integratedization processing sheet material and the high smoothing joint production of efficiency are provided.
For solving above-mentioned technical problem, smoothing joint production described in the utility model, including the pay-off for transmitting sheet material, the smoothing slitting mechanism that sheet material is smoothed and the fixed-length cutting device that sheet material is cut, described smoothing slitting mechanism includes the upper roller group vertically moved, it is positioned at the lower roll group below roller group and is positioned at the gear train below lower roll group, wherein said upper roller group is made up of multiple upper straightener rolls being arranged side by side, described lower roll group is made up of multiple lower straightener rolls being arranged side by side, described upper straightener roll is arranged on above adjacent two lower straightener roll centre positions, described gear train is made up of multiple gears being arranged side by side, described gear is arranged on below adjacent two lower straightener roll centre positions, described gear engages with the gear of adjacent lower straightener roll.
In an embodiment of the present utility model, described smoothing slitting mechanism also includes upper material folding roller that material folding roller, described material folding roller include vertically moving and lower material folding roller, and the gear of described lower material folding roller and the engagement of adjacent gear.
In an embodiment of the present utility model, lower straightener roll adjacent with described lower material folding roller in described lower roll group is connected with reductor.
In an embodiment of the present utility model, described upper straightener roll and upper material folding roller are connected with turbine and worm respectively.
In an embodiment of the present utility model, described smoothing slitting mechanism also includes that slitting device, described slitting device include slitting wheel and lower slitting wheel, and the gear of described lower slitting wheel and the engagement of adjacent gear.
In an embodiment of the present utility model, described pay-off includes the upper feeding roller that feeding roller, described feeding roller include being arranged side by side and the lower feeding roller being arranged side by side.
In an embodiment of the present utility model, described pay-off includes that the location-plate vertical with feed direction, described location-plate include fixed plate and the adjustable plate relative with fixed plate.
In an embodiment of the present utility model, described fixed-length cutting device include encoder, the controller being connected with described encoder and be connected with described controller horizontal cut device.
In an embodiment of the present utility model, described horizontal device of cutting includes quiet cutter and is positioned at the moving knife vertically moved below quiet cutter.
In an embodiment of the present utility model, described moving knife is connected with cam by lifter plate, and described lifter plate is connected with prefabricating plate, and described prefabricating plate is provided with spring.
Technique scheme of the present utility model has the advantage that compared to existing technology
At smoothing joint production described in the utility model, described pay-off, smoothing slitting mechanism and fixed-length cutting device are arranged continuously, make shearing sheet material once complete, it is to avoid problem to sheet material serious damage in shear operation；It addition, be conducive to one automatization to be processed sheet material, and overall floor space reduces, and reduces manual operation, increases substantially production efficiency, be effectively increased processing production capacity.
Accompanying drawing explanation
In order to make content of the present utility model be more likely to be clearly understood, below according to specific embodiment of the utility model and combine accompanying drawing, this utility model is described in further detail, wherein
Fig. 1 is the flow chart of existing smoothing joint production；
The front view of Fig. 2 smoothing described in the utility model joint production；
Fig. 3 is the top view of smoothing joint production described in the utility model.
Detailed description of the invention
nullAs shown in Figures 2 and 3，A kind of smoothing joint production described in the present embodiment，Including the pay-off 10 for transmitting sheet material、The smoothing slitting mechanism 20 that sheet material is smoothed and the fixed-length cutting device 30 that sheet material is cut，Described smoothing slitting mechanism 20 includes the upper roller group vertically moved、It is positioned at the lower roll group below roller group and is positioned at the gear train below lower roll group，Wherein said upper roller group is made up of multiple upper straightener roll 21A being arranged side by side，Described lower roll group is made up of multiple lower straightener roll 21B being arranged side by side，Described upper straightener roll 21A is arranged on above adjacent two lower straightener roll 21B centre positions，Described gear train is made up of multiple gears 22 being arranged side by side，Described gear 22 is arranged on below adjacent two lower straightener roll 21B centre positions，Described gear 22 engages with the gear of adjacent lower straightener roll 21B.
Above-mentioned is core technology scheme of the present utility model, smoothing joint production described in the utility model, including the pay-off 10 for transmitting sheet material, the smoothing slitting mechanism 20 that sheet material is smoothed and the fixed-length cutting device 30 that sheet material is cut, described smoothing slitting mechanism 20 includes the upper roller group vertically moved, it is positioned at the lower roll group below roller group and is positioned at the gear train below lower roll group, sheet material is delivered between described upper roller group and lower roll group by sent pay-off 10, owing to described upper roller group can vertically move, therefore the distance by adjusting described upper roller group just can smooth the sheet material of different-thickness；Described upper roller group is made up of multiple upper straightener roll 21A being arranged side by side, described lower roll group is made up of multiple lower straightener roll 21B being arranged side by side, described sheet material is on described between straightener roll 21A and described lower straightener roll 21B, described upper straightener roll 21A is arranged on above adjacent two lower straightener roll 21B centre positions, is conducive to smoothing sheet material；It addition, described upper straightener roll 21A vertically can move, though therefore running roller life-time service, by adjusting the distance between described upper straightener roll 21A and described lower straightener roll 21B, it is possible to avoid running roller deformation, the problem of displacement, thus prevent running roller from deforming；Described gear train is made up of multiple gears 22 being arranged side by side, described gear 22 is arranged on below adjacent two lower straightener roll 21B centre positions, described gear 22 engages with the gear of adjacent lower straightener roll 21B, the adjacent gear 22 that rotates through of described lower straightener roll 21B drives the rotation of adjacent lower straightener roll 21B, order realizes all lower straightener roll 21B rotation successively, thus realizes the purpose utilizing described upper straightener roll 21A and described lower straightener roll 21B to smooth sheet material；After having smoothed, described sheet material is delivered to described fixed-length cutting device 30, by described fixed-length cutting device 30 sheet material is sheared thus obtain the scale sheet material meeting specification.Smoothing joint production described in the utility model, owing to described pay-off 10, smoothing slitting mechanism 20 and fixed-length cutting device 30 are arranged continuously, makes the shearing sheet material once complete, it is to avoid problem to sheet material serious damage in shear operation；It addition, be conducive to one automatization to be processed sheet material, and overall floor space reduces, and reduces manual operation, increases substantially production efficiency, be effectively increased processing production capacity.
Described smoothing slitting mechanism 20 also includes material folding roller, described material folding roller includes the upper material folding roller 23A that vertically moves and lower material folding roller 23B, described upper material folding roller 23A and described lower material folding roller 23B cooperates for clamping sheet material, wherein said upper material folding roller 23A is connected with turbine and worm 24, such that it is able to vertically regulate the position of described upper material folding roller 23A, be conducive to clamping the sheet material of different-thickness.The gear of described lower material folding roller 23B engages with adjacent gear 22, can be driven the rotation of described lower material folding roller 23B by the rotation of described gear 22, clamp sheet material conveniently and solidly.Described lower roll group is connected with reductor with described lower straightener roll 21B adjacent for lower material folding roller 23B, drive in described lower roll group the rotation with described lower straightener roll 21B adjacent for lower material folding roller 23B by described reductor, make this lower straightener roll 21B drive lower material folding roller 23B and the rotation of whole lower straightener roll 21B as drivewheel simultaneously.Specifically, if setting with described lower straightener roll 21B adjacent for lower material folding roller 23B as first time straightener roll, the most described first time straightener roll is drivewheel, in the present embodiment, in described lower roll group, (contrary with feedstock direction) serial number successively is from left to right: first time straightener roll, second time straightener roll, ... the 5th time straightener roll, described gear train serial number the most successively is: the first gear, second gear ... the 7th gear, described material folding roller is two groups, it is respectively arranged on the position before sheet material is carried out smoothing and after smoothing, and the clamping before smoothing sheet material is referred to as the first material folding roller, clamping after smoothing sheet material is referred to as the second material folding roller.Wherein the gear of first time straightener roll is meshed with described 3rd gear, by the rotation rotating described 3rd gear of drive of described first time straightener roll, described 3rd gear and second time straightener roll engagement, by the rotation rotating the described second time straightener roll of drive of described 3rd gear, order successively, by the rotation of the 5th time straightener roll described in the 6th gear driven, thus realize the rotation of all lower straightener roll 21B, finally realize the smoothing to plate；The gear of the most described first time straightener roll is also meshed with described second gear, by the rotation rotating described second gear of drive of described first time straightener roll, described second gear is meshed with the gear of described second time material folding roller, by the rotation rotating the described second time material folding roller of drive of described second gear, thus the sheet material after clamping correction conveniently and solidly；Described 5th time straightener roll and the engagement of the 7th gear, by the rotation rotating described 7th gear of drive of described 5th time straightener roll, described 7th gear and first time material folding roller are meshed, by the rotation rotating the described first time material folding roller of drive of described 7th gear, thus the sheet material before clamping correction conveniently and solidly.
Described smoothing slitting mechanism also includes slitting device, described slitting device includes slitting wheel 25A and lower slitting wheel 25B, sheet material can be carried out longitudinal shear by the cooperation of described upper slitting wheel 25A and lower slitting wheel 25B, the gear of described lower slitting wheel 25B engages with adjacent gear 22, in the present embodiment, in order to ensure the transmission of power, select with described lower slitting take turns 25B close together and with described lower straightener roll 21B adjacent for lower material folding roller 23B as drivewheel, i.e. first time straightener roll is drivewheel.Specifically, gear and first gear of described lower slitting wheel 25B are meshed, owing to described first time straightener roll drives the second pinion rotation, the rotation of described second second time material folding roller of gear driven, gear and first gear of described second time material folding roller are meshed, by the rotation rotating described first gear of drive of described second time material folding roller, by the rotation rotating drive described lower slitting wheel 25B of described first gear, thus realize sheet material is carried out the purpose of longitudinal shear, the most just can complete owing to sheet material is carried out longitudinal shear, therefore the problem to sheet material serious damage in shear operation is avoided.
Described pay-off 10 includes feeding roller 11, described feeding roller 11 includes the upper feeding roller being arranged side by side and the lower feeding roller being arranged side by side, sheet material is clamped between described upper feeding roller and lower feeding roller, it is simple to be delivered in described smoothing slitting mechanism 20 by pay-off 10.In order to make described feeding roller 11 can clamp the sheet material of different-thickness, described upper feeding roller is connected with turbine and worm, drives described upper feeding roller vertically to adjust position by described turbine and worm, thus realizes the sheet material being used for clamping different-thickness.
Described pay-off 10 also includes the location-plate vertical with feed direction, clamps sheet material from the width direction by described location-plate, prevents rocking of sheet material.Specifically, described location-plate includes fixed plate and the adjustable plate relative with fixed plate, one end of sheet material is against described fixed plate, in order to clamp the sheet material of different in width, the adjustable plate relative with fixed plate can move along the direction vertical with feed direction, realize the clamping to different in width sheet material, the final sheet material realizing clamping all size.
Described fixed-length cutting device 30 is for carrying out sizing transverse cuts to the sheet material through smoothing main frame, the controller that including encoder 31, is connected with described encoder 31 and be connected with described controller horizontal cut device, the displacement when sheet material measurement moves linearly of the described encoder 31, and the size measured is sent to controller, sheet material is sheared according to horizontal device of cutting described in the size Control set by described controller, not only increase the precision of cutting sheet material, and production efficiency is greatly improved.Specifically, described horizontal cut quiet cutter 33A that device includes being positioned on crossbeam 32 and be positioned at the moving knife 33B vertically moved below quiet cutter 33A, owing to described quiet cutter 33A is fixed on crossbeam 32, so quiet cutter 33A is fixed, described moving knife 33B can vertically direction to described quiet cutter 33A move, by the movement of described moving knife 33B, match with described quiet cutter 33A, such that it is able to complete the cutting to all kinds of stock boards.nullCan vertically move carry out cutting plate material to realize described moving knife 33B，Described moving knife 33B is connected with cam 35 by lifter plate 34，By the movement rotarily driving described lifter plate 34 of described cam 35，Thus realize described moving knife 33B and vertically move to the direction of described quiet cutter 33A，In order to make sheet material remain stable in shear history，Described lifter plate 34 is connected with prefabricating plate 36，The mobile movement that can drive described prefabricating plate 36 of described lifter plate 34，Described prefabricating plate 36 is provided with spring，Rising along with described pressing plate plate 36，Described spring can extrude described prefabricating plate 36，Described prefabricating plate 36 is made to be squeezed on sheet material，Prevent rocking of sheet material，The most just can complete owing to sheet material is carried out lateral shear，Therefore the problem to sheet material serious damage in shear operation is avoided.
The described horizontal specific works principle cutting device is as follows: driven described cam 35 to rotate by reductor, described lifter plate 34 is driven to rise with the rotation of described cam 35, described lifter plate 34 uphill process drives described moving knife 33B and the rising of described prefabricating plate 36 simultaneously, described cam 35 is rotated further, described lifter plate 34 is driven to continue to rise, described prefabricating plate 36 is resisted against on plate by the extruding by described spring, prevent the movement of plate, along with the continuation of described moving knife 33B rises, described moving knife 33B coordinates such that it is able to shear plate with described quiet cutter 33A.After shearing plate completes, along with the rotation of described cam 35, driving described lifter plate 34 to begin to decline, described lifter plate 34 drives described moving knife 33B and the decline of described prefabricating plate 36 during declining simultaneously.
Described fixed-length cutting device 30 is positioned on support 37, and described support 37 is provided with encoder 31, and described crossbeam 32 is positioned at the top of described support 37.This utility model using described cam 35 as power set, the power moved as lifter plate 34 by the rotation of described cam 35, being not limited to cam structure, the movement of lifter plate 34 as described in cylinder can also realize, by the flexible movement that can drive described lifter plate 34 of described cylinder.In order to avoid the rocking of sheet material in shear history, the quantity of described prefabricating plate 36 is multiple, is arranged on described lifter plate 34, is not only advantageous to ensure shear precision, and improves production efficiency.
In the present embodiment, described upper straightener roll 21A is also connected with described turbine and worm 24, such that it is able to vertically regulate the position of described upper straightener roll 21A, is conducive to smoothing the sheet material of different-thickness.
Obviously, above-described embodiment is only for clearly demonstrating example, the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also cannot all of embodiment be given exhaustive.And among the protection domain that the obvious change thus extended out or variation are created still in this utility model.
Claims (10)
1. a smoothing joint production, including the pay-off for transmitting sheet material, the smoothing slitting mechanism that sheet material is smoothed and the fixed-length cutting device that sheet material is cut, it is characterized in that: described smoothing slitting mechanism includes the upper roller group vertically moved, it is positioned at the lower roll group below roller group and is positioned at the gear train below lower roll group, wherein said upper roller group is made up of multiple upper straightener rolls being arranged side by side, described lower roll group is made up of multiple lower straightener rolls being arranged side by side, described upper straightener roll is arranged on above adjacent two lower straightener roll centre positions, described gear train is made up of multiple gears being arranged side by side, described gear is arranged on below adjacent two lower straightener roll centre positions, described gear engages with the gear of adjacent lower straightener roll.
Smoothing joint production the most according to claim 1, it is characterized in that: described smoothing slitting mechanism also includes material folding roller, described material folding roller includes the upper material folding roller that vertically moves and lower material folding roller, and the gear of described lower material folding roller and the engagement of adjacent gear.
Smoothing joint production the most according to claim 2, it is characterised in that: lower straightener roll adjacent with described lower material folding roller in described lower roll group is connected with reductor.
Smoothing joint production the most according to claim 2, it is characterised in that: described upper straightener roll and upper material folding roller are connected with turbine and worm respectively.
Smoothing joint production the most according to claim 1, it is characterised in that: described smoothing slitting mechanism also includes that slitting device, described slitting device include slitting wheel and lower slitting wheel, and the gear of described lower slitting wheel and the engagement of adjacent gear.
Smoothing joint production the most according to claim 1, it is characterised in that: described pay-off includes the upper feeding roller that feeding roller, described feeding roller include being arranged side by side and the lower feeding roller being arranged side by side.
7. according to the smoothing joint production described in claim 1 or 6, it is characterised in that: described pay-off includes that the location-plate vertical with feed direction, described location-plate include fixed plate and the adjustable plate relative with fixed plate.
Smoothing joint production the most according to claim 1, it is characterised in that: described fixed-length cutting device include encoder, the controller being connected with described encoder and be connected with described controller horizontal cut device.
Smoothing joint production the most according to claim 8, it is characterised in that: described horizontal device of cutting includes quiet cutter and is positioned at the moving knife vertically moved below quiet cutter.
Smoothing joint production the most according to claim 9, it is characterised in that: described moving knife is connected with cam by lifter plate, and described lifter plate is connected with prefabricating plate, and described prefabricating plate is provided with spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620391198.5U CN205551992U (en) | 2016-04-29 | 2016-04-29 | Levelling joint production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620391198.5U CN205551992U (en) | 2016-04-29 | 2016-04-29 | Levelling joint production device |
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| Publication Number | Publication Date |
|---|---|
| CN205551992U true CN205551992U (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620391198.5U Expired - Fee Related CN205551992U (en) | 2016-04-29 | 2016-04-29 | Levelling joint production device |
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| CN (1) | CN205551992U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775354A (en) * | 2017-10-31 | 2018-03-09 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of steel band automatic-shearing device |
| CN107775355A (en) * | 2017-10-31 | 2018-03-09 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of automatic uncoiling cutter of steel band |
| CN109514194A (en) * | 2018-11-23 | 2019-03-26 | 内蒙古易暖科技有限公司 | A kind of baiting method of furnace body |
| CN110449482A (en) * | 2019-07-17 | 2019-11-15 | 汉尔姆建筑科技有限公司 | A kind of cold roll forming assembly line of sheet metal |
| CN110465690A (en) * | 2019-07-17 | 2019-11-19 | 汉尔姆建筑科技有限公司 | A kind of leveling trailer system for sheet metal processing |
-
2016
- 2016-04-29 CN CN201620391198.5U patent/CN205551992U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107775354A (en) * | 2017-10-31 | 2018-03-09 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of steel band automatic-shearing device |
| CN107775355A (en) * | 2017-10-31 | 2018-03-09 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of automatic uncoiling cutter of steel band |
| CN107775354B (en) * | 2017-10-31 | 2020-01-07 | 丽水市华特带钢有限公司 | Automatic steel belt shearing device |
| CN109514194A (en) * | 2018-11-23 | 2019-03-26 | 内蒙古易暖科技有限公司 | A kind of baiting method of furnace body |
| CN110449482A (en) * | 2019-07-17 | 2019-11-15 | 汉尔姆建筑科技有限公司 | A kind of cold roll forming assembly line of sheet metal |
| CN110465690A (en) * | 2019-07-17 | 2019-11-19 | 汉尔姆建筑科技有限公司 | A kind of leveling trailer system for sheet metal processing |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160907 Termination date: 20210429 |
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| CF01 | Termination of patent right due to non-payment of annual fee |