CN202004597U - Full-automatic motor stator core manufacturing equipment - Google Patents

Full-automatic motor stator core manufacturing equipment Download PDF

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Publication number
CN202004597U
CN202004597U CN2010202698392U CN201020269839U CN202004597U CN 202004597 U CN202004597 U CN 202004597U CN 2010202698392 U CN2010202698392 U CN 2010202698392U CN 201020269839 U CN201020269839 U CN 201020269839U CN 202004597 U CN202004597 U CN 202004597U
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CN
China
Prior art keywords
billot
full
motor stator
equipment
iron core
Prior art date
Application number
CN2010202698392U
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Chinese (zh)
Inventor
尹兴满
Original Assignee
信质电机股份有限公司
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Publication date
Application filed by 信质电机股份有限公司 filed Critical 信质电机股份有限公司
Priority to CN2010202698392U priority Critical patent/CN202004597U/en
Application granted granted Critical
Publication of CN202004597U publication Critical patent/CN202004597U/en

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Abstract

The utility model discloses full-automatic motor stator core manufacturing equipment, which comprises a bar stock punching and forming device, a stator core bending and forming integrated device, a pneumatic argon welding device and a precise extruding device, wherein a manipulator hand system is arranged among the bar stock punching and forming device, the stator bending and forming integrated device, the pneumatic argon welding device and the precise extruding device, and the working instructions in the devices are realized through an instruction system. According to the production requirement, four half-finished stator cores can be simultaneously produced in the same working procedure, and can be automatically transmitted into next operating equipment to be processed, and then automatically operate to come out finished stator cores finally.

Description

Full-automatic motor stator iron core manufacture equipment

Technical field

The utility model belongs to mechanical manufacturing field, specifically is meant the manufacturing motor stator iron core manufacture equipment.

Background technology

Traditional electric machine iron core technology is single layer of chips, and multi-disc stack welding forms.This process materials waste is big, and round angle material around the ring-type punching product and middle rounded material are all slatterned as dashing material, and stock utilization is very low and labor strength is bigger, and production capacity is not high.

The utility model content

Defective at prior art, the purpose of this utility model is to provide a kind of full-automatic motor stator iron core manufacture equipment, can be according to production requirement, in an operation, produce four semi-finished product iron cores simultaneously, and be sent to automatically in next operating equipment and process, automatically operate to the finished product iron core that comes out at last.

Above-mentioned purpose is achieved through the following technical solutions: full-automatic motor stator iron core manufacture equipment, this equipment comprise billot punch forming device, stator core brake forming integrated device, pneumatic argon welding device and accurate pressurizing unit; Be provided with arm-and-hand system between the said apparatus, the work order between each device realizes by command system; Wherein the billot punch forming device includes billot is carried out the high accuracy particular manufacturing craft that three step jet-beddings are divided into four flute profile billots automatically; Stator core brake forming integrated device, include shaping mould on the device, become jacket, cutting knife and control system, control system includes and drives main frame, coiling number of turns counter and the control switch that main shaft rotates, billot is entered the one-tenth jacket of brake forming by drive, make billot form the helical form lamination, after reaching a fixing turn, cutting knife cuts off the helical form lamination semi-finished product iron core that billot obtains the required number of plies; Pneumatic argon welding device, include cylinder, guide post and the welding gun of argon welding mould, driving argon welding mould, guide post is arranged on the both sides of argon welding mould, welding gun is limited on the guide post, the argon welding mould receives work order, and cylinder operation applies external force, the helical form lamination product in the tight die body of argon welding mold pressing, welding gun is welded into integral body along guide post work with helical form lamination product; Accurate pressurizing unit includes high rigidity extrusion die, and extrusion die drives by oil cylinder up and down.

Described billot is by behind the punch forming device, and the billot side is cut into little square, and its groove tooth is washed into " C " shape.

Described shaping mould is provided with alignment pin, alignment pin is on the approaching side of shaping mould after inserting the groove that matches on the billot, outer setting at shaping mould has into jacket, cover plate, pinch roller and countershaft are formed the auxiliary feeding mechanism of billot, and cover plate, shaping mould and the space that becomes the jacket three to form are the importing and the Texturized passage of billot.

Have four groups of shaped devices that include shaping mould, become jacket, cutting knife, cover plate on the described stator core brake forming integrated device.

Described arm-and-hand system includes mechanical arm and manipulator control system, and manipulator is installed on the required device.

Described pneumatic argon welding device has the lower mold body of a ccontaining helical form lamination product, and the lower mold body surface has and is used for the thimble of setting screw shape lamination, and thimble extend in the groove tooth of helical form lamination, with loose helical form lamination precision positioning.

Described manufacturing equipment also includes conveying device, includes conveyer belt, drives power unit and console switch that driving-belt turns round.

Adopt the manufacturing equipment of said structure, can be according to production requirement, in an operation, produce four semi-finished product iron cores simultaneously, and be sent to automatically in next operating equipment and process, automatically operate to the finished product iron core that comes out at last, and have following beneficial effect: 1, motor stator iron core manufacture equipment, realize automated production by brake forming integrated device, manipulator, can improve the production capacity about 40%, the workman is reduced to 1.5 people from 4 people, effectively reduces enterprise's production cost.

2, use control brake forming integrated device automatically, realize producing according to plan, motor stator iron core manufacture equipment reaches by identical progress production, and the goods occupation of capital is reduced to about 0.3 ten thousand yuan from 40,000 yuan, improved stock turnover rate greatly, reduced business capital and taken.

3, stock utilization improves greatly, compares with traditional punching formula iron core, and stock utilization improves about 70%.

4, motor stator iron core manufacture equipment improves the workshop Labor Safety greatly, alleviates environmental pollution.

Description of drawings

Fig. 1 is the structural representation of the utility model billot by punch forming device; Fig. 2 is the utility model manufacturing equipment overall structure schematic diagram; Fig. 3 is the utility model stator core brake forming integrated device structural representation; Fig. 4 is the pneumatic argon welding device structural representation of the utility model; Fig. 5 is another angle structural representation of the pneumatic argon welding device of the utility model; Fig. 6 is the utility model extrusion die structural representation; Fig. 7 is the utility model stator core finished product structural representation; Fig. 8 is another angle structural representation of the utility model stator core finished product.

Embodiment

One preferred embodiment is described further to the utility model below in conjunction with accompanying drawing.

As shown in Figure 1, it is rectangular to be unfolded the smoothing shape that is in line in order to the billot 1 of making stator core, after billot 1 utilizes the high accuracy particular manufacturing craft to carry out three step jet-beddings by the billot punch forming device, automatically be divided into four flute profile billot 1a, 1b, 1c, 1d, wherein the first step is cut into little square with billot 1 side, second step, be washed into " I " font in the billot middle-end, the 3rd step was washed into " C " shape in the groove tooth, form four flute profile billots.

As Fig. 2, shown in Figure 3, with four billot 1a finishing of jet-bedding among Fig. 1,1b, 1c, 1d are connected on the stator core brake forming integrated device 2, have four groups of shaped devices that include shaping mould, become jacket, cutting knife, cover plate on the device 2; The one-tenth jacket 22 that has of shaping mould 21 outer setting wherein, cover plate 24, pinch roller and countershaft are formed the auxiliary feeding mechanism of billot, cover plate 24, shaping mould 21 and to become the space of jacket 22 threes formation be the importing and the Texturized passage of billot 1; Control system 25 includes and drives main frame, coiling number of turns counter and the control switch that main shaft rotates.Lifting billot 1a is example, billot 1a is entered the one-tenth jacket 22 of bending and forming die 21 by drive, shaping mould 21 is provided with alignment pin, alignment pin is on the approaching side of shaping mould 21 after inserting the groove tooth that matches on the billot 1, make billot 1a curl lamination, after reaching the setting number of turns, the helical form lamination semi-finished product iron core that billot 1a obtains the required number of plies is cut off in cutting knife 23 work.Owing to have four composing type devices, stator core brake forming integrated device 2 can once obtain four helical form lamination semi-finished product iron cores.

As Fig. 2, Fig. 4, shown in Figure 5, the helical form lamination semi-finished product iron core that will obtain from stator core brake forming integrated device 2 by manipulator 10 is delivered on the pneumatic argon welding device 3 of next work step automatically.Pneumatic argon welding device 3 has the lower mold body 36 of a ccontaining helical form lamination product, and lower mold body 36 surfaces have and are used for the thin slice 37 of setting screw shape lamination, and thin slice 37 extend in the notch of helical form lamination, with loose helical form lamination precision positioning.Pneumatic argon welding device 3 includes argon welding mould 31, drive the upper cylinder 32 of argon welding mould, take blame for others 33 down, guide post 34 and welding gun 35, guide post 34 is arranged on the both sides of argon welding mould 31, welding gun 35 is limited on the guide post 34, argon welding mould 31 receives work order, under take blame for others 33 work, apply top power upwards, compress the helical form lamination product in the die body, upper cylinder 32 drives guide post 34 and moves downward, so that welding gun 35 work on the guide post 34, helical form lamination product is welded into integral body, and welding is finished, and takes blame for others down 33 to return automatically.

As Fig. 2, shown in Figure 6, manipulator 20 work are delivered on the accurate pressurizing unit 4 of next work step welding the semi-finished product iron core of finishing, include high rigidity extrusion die 41, upper cylinder 42 on the pressurizing unit 4 is suppressed downwards, makes the product extruding, obtains the required shape and size of product; Upper cylinder 42 automated backhauls then move upward with oil cylinder 43 at present, eject product.After product ejects, product is delivered on the conveying device 5, carries out postorder work by manipulator 30.

Shown in Fig. 7,8, be the structural representation of finished product iron core different angles.

As shown in Figure 2, be provided with arm-and-hand system between each device in the manufacturing equipment of the present utility model, work order between each device realizes by command system, by an Electric Appliance Cabinet 6 is set, built-in central integrated system comes manufacturing equipment is carried out the setting of parameter by button 61 and touch-screen 62, realizes the production model, day shift output, production schedule setting, in conjunction with automatic counter system, fault control system, reach whole manufacturing equipment and produce according to plan.

The above, it only is better embodiment of the present utility model, be not that utility model is done any pro forma restriction, every foundation know-why of the present utility model still belongs in the scope of technical solutions of the utility model any simple modification, equivalent variations or modification that above embodiment did.

Claims (6)

1. full-automatic motor stator iron core manufacture equipment, this equipment comprises billot punch forming device, stator core brake forming integrated device, pneumatic argon welding device and accurate pressurizing unit; It is characterized in that: be provided with the arm-and-hand system of realizing operation by command system between the said apparatus;
Wherein the billot punch forming device includes billot is carried out the high accuracy particular manufacturing craft that three step jet-beddings are divided into four flute profile billots automatically;
Stator core brake forming integrated device includes shaping mould, becomes jacket, cutting knife and control system on the device, control system includes and drives main frame, coiling number of turns counter and the control switch that main shaft rotates;
Pneumatic argon welding device includes the argon welding mould, drives cylinder, guide post and the welding gun of argon welding mould, and guide post is arranged on the both sides of argon welding mould, and welding gun is limited on the guide post;
Accurate pressurizing unit includes high rigidity extrusion die, and extrusion die drives by oil cylinder up and down.
2. full-automatic motor stator iron core manufacture equipment as claimed in claim 1, it is characterized in that: described shaping mould is provided with alignment pin, alignment pin is on the approaching side of shaping mould after inserting the groove that matches on the billot, outer setting at shaping mould has into jacket, cover plate, pinch roller and countershaft are formed the auxiliary feeding mechanism of billot, and cover plate, shaping mould and the space that becomes the jacket three to form are the importing and the Texturized passage of billot.
3. full-automatic motor stator iron core manufacture equipment as claimed in claim 2 is characterized in that: have four groups of shaped devices that include shaping mould, become jacket, cutting knife, cover plate on the described stator core brake forming integrated device.
4. full-automatic motor stator iron core manufacture equipment as claimed in claim 1 is characterized in that: described arm-and-hand system includes mechanical arm and manipulator control system.
5. full-automatic motor stator iron core manufacture equipment as claimed in claim 1, it is characterized in that: described pneumatic argon welding device has the lower mold body of a ccontaining helical form lamination product, the lower mold body surface has and is used for the thin slice of setting screw shape lamination, thin slice extend in the notch of helical form lamination, with loose helical form lamination precision positioning.
6. full-automatic motor stator iron core manufacture equipment as claimed in claim 1 is characterized in that: described manufacturing equipment also includes conveying device, includes conveyer belt, drives power unit and console switch that driving-belt turns round.
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CN2010202698392U 2010-07-23 2010-07-23 Full-automatic motor stator core manufacturing equipment CN202004597U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010202698392U CN202004597U (en) 2010-07-23 2010-07-23 Full-automatic motor stator core manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010202698392U CN202004597U (en) 2010-07-23 2010-07-23 Full-automatic motor stator core manufacturing equipment

Publications (1)

Publication Number Publication Date
CN202004597U true CN202004597U (en) 2011-10-05

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Application Number Title Priority Date Filing Date
CN2010202698392U CN202004597U (en) 2010-07-23 2010-07-23 Full-automatic motor stator core manufacturing equipment

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103317051A (en) * 2013-05-24 2013-09-25 信质电机股份有限公司 Stator iron chip notching process in torn mode
CN103447828A (en) * 2013-08-14 2013-12-18 佛山市顺德区三合工业自动化设备有限公司 Straight iron core rounding mechanism and rounding method thereof
CN103633790A (en) * 2013-12-11 2014-03-12 安徽皖南电机股份有限公司 Stator core welding device
CN103840616A (en) * 2013-04-03 2014-06-04 芜湖德力自动化装备科技有限公司 Automatic notching system for motor blank
CN103986285A (en) * 2014-04-28 2014-08-13 嘉兴格鲁博机械有限公司 Device for manufacturing stator core of motor and control method thereof
CN105479028A (en) * 2016-02-17 2016-04-13 常州神力电机股份有限公司 Three-station stator press-fitting welding machine
CN106067713A (en) * 2016-07-04 2016-11-02 苏州市国之福自动化设备有限公司 A kind of Magnet and spring pressure assembling device in stator

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103840616A (en) * 2013-04-03 2014-06-04 芜湖德力自动化装备科技有限公司 Automatic notching system for motor blank
CN103840616B (en) * 2013-04-03 2016-09-14 芜湖德力自动化装备科技有限公司 A kind of motor stamping automatic jet-bedding system
CN103317051A (en) * 2013-05-24 2013-09-25 信质电机股份有限公司 Stator iron chip notching process in torn mode
CN103447828A (en) * 2013-08-14 2013-12-18 佛山市顺德区三合工业自动化设备有限公司 Straight iron core rounding mechanism and rounding method thereof
CN103447828B (en) * 2013-08-14 2016-04-20 广东顺德三合工业自动化设备有限公司 A kind of vertical bar iron core circle mechanism and circle circle method thereof
CN103633790A (en) * 2013-12-11 2014-03-12 安徽皖南电机股份有限公司 Stator core welding device
CN103633790B (en) * 2013-12-11 2016-01-13 安徽皖南电机股份有限公司 Stator core welder
CN103986285A (en) * 2014-04-28 2014-08-13 嘉兴格鲁博机械有限公司 Device for manufacturing stator core of motor and control method thereof
CN103986285B (en) * 2014-04-28 2016-05-18 嘉兴格鲁博机械有限公司 For the manufacture of equipment and the control method thereof of motor stator core
CN105479028A (en) * 2016-02-17 2016-04-13 常州神力电机股份有限公司 Three-station stator press-fitting welding machine
CN105479028B (en) * 2016-02-17 2019-03-12 常州神力电机股份有限公司 A kind of three station stator press-loading bonding machines
CN106067713A (en) * 2016-07-04 2016-11-02 苏州市国之福自动化设备有限公司 A kind of Magnet and spring pressure assembling device in stator

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Legal Events

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP02 Change in the address of a patent holder

Address after: 318000 Jiaojiang City, Zhejiang Province before the letter road, No. 28, Taizhou

Patentee after: Xingzhi Motor Co., Ltd.

Address before: 318000, No. 115, North Main Street, Jiaojiang District, Zhejiang, Taizhou

Patentee before: Xingzhi Motor Co., Ltd.

C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20111005

Termination date: 20120723