CN105731012A - Full-automatic battery stack dismounting and conveying system for joining storage with production - Google Patents
Full-automatic battery stack dismounting and conveying system for joining storage with production Download PDFInfo
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- CN105731012A CN105731012A CN201610143148.XA CN201610143148A CN105731012A CN 105731012 A CN105731012 A CN 105731012A CN 201610143148 A CN201610143148 A CN 201610143148A CN 105731012 A CN105731012 A CN 105731012A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
- B65G57/26—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the arrangement providing for spaces between the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The invention discloses a full-automatic battery stack dismounting and conveying system for joining storage with production. The system comprises a tray conveying system, a battery stacking system, a battery stack dismounting system, an electric control system, a computer management system, a bar code information acquisition system and auxiliary equipment. At present, the domestic vehicle lead-acid battery manufacturing industry generally adopts a process mode of: manual stacking+manual cushion plate adding+forklift carrying+ground storage+forklift carrying+manual stack dismounting, and the mode mainly depends on manual operation and ground storage, so that the labor intensity of operators is high, the material unit area warehousing capacity is low, and the production efficiency is low; and as the operation space environment is weak, acid gas is harmful to human bodies, and forklifts and workers across work, potential safety hazards are generated. The system adopts a scheme of battery conveying line+robot automatic stacking+solid tray shuttle car carrying+robot automatic stack dismounting, reduces labors, reduces the labor intensity, effectively reduces the energy consumption, largely improves the working environment of workers, and improves the working efficiency.
Description
Technical field
The invention belongs to the conveying of semi-finished product battery, circulation and storage in production line for manufacturing battery dispensing, realize the systems technology field of the multiple function such as the automatic transport of semi-finished product lead-acid accumulator, the automatic de-stacking of robot automatic stacking and robot simultaneously.
Background technology
Along with the fast development of automotive battery manufacturing, the limitation of traditional processing technology pattern becomes increasingly conspicuous, and seriously restricts the development of industry.Adopt the advanced mode of production and means, reduce manpower, reduce labor intensity, improve working environment, improve work efficiency, it is achieved vehicle lead-acid battery manufacturing process link logistics increasingly automated become lead-acid accumulator industry fast-developing in the urgent need to and inexorable trend.At present, the commonly used technology pattern of domestic vehicle lead-acid battery manufacturing industry is: hand stowage+manually add backing plate+carrying fork truck+ground storage+carrying fork truck+artificial de-stacking, this pattern relies primarily on manual operation and ground storage, therefore labor intensity of operating staff is big, and material unit are storage amount is few, and production efficiency is low, in addition working space environment is poor, sour gas is harmful, fork truck and personnel's cross-operation, there is potential safety hazard.
Summary of the invention
The purpose of the present invention is precisely in order to solve the deficiency of above-mentioned prior art processes and provide a kind of full-automatic battery being connected between storage product to tear code, induction system open, it can realize having exported the full-automatic piling of battery from multiple assembly lines, the full-automatic de-stacking of outbound side acid filling machine entrance outbound solid tray, and the process procedure such as full-automatic conveying, automatic information collecting, there is the linking feature such as smooth and easy, efficient, practical and convenient, the tearing open of operating capability of system, code, defeated integral system can be given full play to；Achieve increasingly automated (include the automatic transport of the transhipment of pole plate, semi-finished product and finished product single battery, sort, tear piling etc. open) of vehicle lead-acid battery manufacturing process link logistics, not only reduce manpower, reduce labor intensity, also greatly improved workman to work environment, improve work efficiency.
The present invention is achieved by the following technical solution:
A kind of full-automatic battery being connected between storage product tears code, induction system open, and this system includes tray conveying system, battery palletizing system, battery de-stacking system, electric-control system, computer management system, bar code information acquisition system and other auxiliary equipment.
Tray conveying system: include the equipment such as shuttle system, chain-linked conveyer, roller conveyor, pallet code extension set, oscillating conveyor, ribbon conveyer, checking the configuration station, with being used for detecting detection device and other auxiliary equipment of material level configuration state and equipment running status on equipment.Shuttle system therein adopts the double; two car shuttle system design of U-rail one rail, and the working region of two shuttles is relatively fixed, dynamically adjusts, without fixing operating bounds.Discrepancy library unit is connected together by shuttle system, when a certain shuttle breaks down, another shuttle can completion system go out input work.When system workload is less, a shuttle works, it may be achieved energy-saving and cost-reducing.Shuttle is provided with bar code read write line, can be read out going out to put in storage material information and verify, it is ensured that material information is errorless.Automatic Material Handling System selects ripe conveying equipment, it is achieved pallet and the automatic transport of battery, buffer memory, collection, distributes, the function such as be accurately positioned.Associated conveying devices in the sour environment close to acid filling region, stainless steel material all selected by its support and roller etc..
Battery palletizing system: select advanced and mature articulated robot, mechanical hand realizes taking into account the collection automatically of 22 kinds of overall dimensions 3 kind batteries, pile simultaneously, one layer of battery of every pile, and the automatic cushioning backing plate of robot is neatly smooth to ensure piling buttress shape.Corresponding 2 the piling stations of Mei Tai robot, 1 backing plate captures station.
Battery de-stacking system: select advanced and mature articulated robot, mechanical hand realizes taking into account the automatic de-stacking of 22 kinds of overall dimensions 3 kind batteries, distribution simultaneously, often retracts one layer of battery, and robot captures backing plate automatically, carries out backing plate pile recovery.Corresponding 2 the de-stacking stations of Mei Tai robot, station collected by a backing plate.Wherein, robot clamp is designed with two groups of suckers, and selects accumulator Special sucking disc, is specific to the special fixture of storage battery removing, piling exploitation.The use of two groups of suckers is suitable for accumulator or the backing plate of different specification size, captures 1～3 battery or 1 piece backing plate every time simultaneously.Fixture can adjust different centre-to-centre spacing according to different length and width size accumulator, adopts overall sponge sucker and throttle valve technology, it is ensured that each sucker all can set up enough vacuum, meets code, tears battery open and the different requirements of backing plate.
Electric-control system: mainly complete the control task of conveying equipment in logistics system, upwards couple computer system, accepts material conveying instruction, realizes the driving of bottom conveying equipment the control of other one-of-a-kind systems integrated to lower link conveying equipment.Further, it would be desirable to provide abundant in content, vivid man machine interface, safety precautions and multiple modes of operation, ancillary staff carries out equipment operation and maintenance.
Computer management system: Scheduling Core and information storage processing center, runs on computer network system and database environment, the first line of a couplet enterprise information management system, second line of a couplet industrial time controlling system.With integrated technology for core, realize logistics instruction to perform fast and accurately and the collection of logistics information, process, transmission and storage, and make correct decision-making to coordinate each service link, ensure that various material is accurately dispatched, carried in time, realize the collection of logistics information, storage, analysis, statistics, management integration, and then realize the orderly flowing of enterprise's material high-efficiency and scientific management to meet the needs of materials circulation automatization, manage, for upper layer information, the logistics information that system provides required.
System is provided with the detection device for detecting material level configuration state and equipment running status and other auxiliary equipment.
Robot automatic code-disc warehouse-in flow process:
After empty pallet group outbound, through shuttle automatic transport to empty pallet assembling and dismantling sub-station, empty pallet assembling and dismantling are become single empty pallet by tray separator, and empty pallet delivers to the automatic stacking station tearing robot palletizer open through pipeline；Battery after having assembled, delivers to robot through pipeline and captures station；Backing plate solid tray is carried after outbound through piler, shuttle and chain-linked conveyer deliver to corresponding robot and capture backing plate station.
Tear robot palletizer open automatically by battery pile to the pallet code extension set of piling station, one layer of battery of every pile, robot captures a backing plate automatically, pad is on battery layers, smooth to ensure every layer of battery surface, then next layer of battery of pile, maximum 3 layers of battery of pile on each pallet；After battery pile completes, by robot according to whether top cell quantity and position judgment add dust-proof backing plate；Pile complete after solid tray, give shuttle through conveyer, carry out pallet bar code scan, pallet bar code scan is errorless, and battery information on pallet bar code information and pallet is bound by system automatically, then by shuttle, solid tray is delivered to piler picking platform.Piler fork treating excess syndrome pallet, delivers to the storage of corresponding shelf goods lattice.
If pallet bar code scan is made mistakes, then solid tray is delivered to outbound platform by shuttle automatically, and system sends sound and light alarm prompting and carries out artificial treatment, after artificial treatment completes, again puts in storage.The empty pallet that the solid tray de-stacking of carrying backing plate produces after completing, then preferentially for robot automatic stacking battery warehouse-in.
Dish outbound flow process torn automatically open by robot:
According to producing needs, host computer system assigns outbound task, and corresponding solid tray is carried to piler outbound platform by piler, then solid tray is delivered to the de-stacking station of robot by shuttle and conveyer.With screen bar code recognizer on shuttle, it is possible to outbound material information is verified, if verification makes mistakes, then system sends sound and light alarm, points out artificial treatment.
Battery on solid tray is split by robot automatically one by one, is put into blowing station, delivers to acid filling on corresponding battery acid filling line through conveyer.Robot on the backing plate automatic stacking that removes to pallet, after pile becomes whole dish, will be preferentially fed into storehouse robot group dish automatically and uses, and unnecessary then warehouse-in is deposited.The empty pallet that robot de-stacking produces, preferential for backing plate pile, unnecessary then by empty pallet stacking machine pile in groups, deposit for putting automatic code-disc or put in storage in storage.
Being provided with terminal near acid filling line, operator can be actually needed according to production, applies for or change model specification and the quantity of corresponding acid filling battery.If the battery of outbound is too much, acid filling line is not finished, then the conveyer reversion at robot de-stacking station place, returns storehouse by remaining battery clout.If there is cases of emergency such as acid filling equipment faults, split online battery then by manual recovery, and deposited by carrying fork truck to storage station warehouse-in.
This system adopts the scheme of battery conveying line+robot automatic stacking+automatic de-stacking of solid tray shuttle carrying+robot, uses advanced and mature logistics equipment, storage device and technological means, and automaticity height, equipment is reliable and stable；It is possible not only to realize the conveying of semi-finished product battery, circulation in production line for manufacturing battery dispensing, also realize the multiple function such as the automatic transport of semi-finished product lead-acid accumulator, the automatic de-stacking of robot automatic stacking and robot, thus replacing the technology pattern of the commonly used traditional hand stowage of current battery industry+manually add backing plate+carrying fork truck+ground storage+carrying fork truck+manually de-stacking completely simultaneously.
This system achieves the full-automatic piling having exported battery from multiple assembly lines, the full-automatic de-stacking of outbound side acid filling machine entrance outbound solid tray, and the process procedure such as full-automatic conveying, automatic information collecting, there is the linking feature such as smooth and easy, efficient, practical and convenient, the tearing open of operating capability of system, code, defeated integral system can be given full play to；Achieve increasingly automated (include the automatic transport of the transhipment of pole plate, semi-finished product and finished product single battery, sort, tear piling etc. open) of vehicle lead-acid battery manufacturing process link logistics, not only reduce manpower, reduce labor intensity, also greatly improved workman to work environment, improve work efficiency.
The method have the advantages that
The scheme of battery conveying line+robot automatic stacking+automatic de-stacking of solid tray shuttle carrying+robot that the present invention adopts, use advanced and mature logistics equipment, storage device and technological means, automaticity is high, equipment is reliable and stable, and whole work process process layout is succinct, logistics route is smooth and easy, perfect function；Human oriented design is fully demonstrated in each details, such as online piling, after battery has assembled in whole system, being delivered to robot piling station through pipeline, pallet adopts the mode do not landed to be carried conveying by shuttle and conveyer, use robot that battery is carried out piling, and cushioning backing plate, replace manual work, and realize the automatic distributing to empty pallet group, make whole logistics system response time the fastest, at utmost improve the operational efficiency of system；The pallet bar code that also achieves native system automatically scans and confirms with outbound goods and materials, and shuttle arranges screen bar code recognizer, respectively warehouse-in battery information is bound, and outbound battery information confirms, it is ensured that battery information is accurately and reliably；Robot mechanical arm meets the General Requirement of multiple battery, and robot mechanical arm designs, and a kind of mechanical hand can realize this project all kinds battery is torn open piling requirement, after battery altering produces kind, it is not necessary to change mechanical hand；Mechanical hand also has and realizes the carrying of backing plate, piles up；Conveying equipment achieves anti-acid environment, design against corrosion, and roller conveyor therein conveying achieves and the battery that single minimum battery size length is 195mm is captured, and before robot captures, carries out pretreatment, it is achieved once can capture multiple battery.
The present invention not only reduces manpower, reduces labor intensity, also greatly improved workman and works environment, improve work efficiency while effectively reducing system energy consumption.
Accompanying drawing explanation
Fig. 1 is that after realizing the present invention, overall logistics system figure carried by battery；
Fig. 2 is battery palletizing system in Fig. 1；1-piling station in figure, 2-captures station, 3-equipment center, 4-material center, 5-robot palletizer, and 6-captures backing plate station；
Fig. 3 is battery de-stacking system in Fig. 1；1-unstacking robot in figure, 2-de-stacking station, 3-backing plate collects station, 4-maintenance area；
Fig. 4 is tray conveying system in Fig. 1；
Tu5Shi robot automatic code-disc warehouse-in flow process；
Dish outbound flow process torn automatically open by Tu6Shi robot.
Detailed description of the invention
See Fig. 1-Fig. 4, a kind of full-automatic battery being connected between storage product tears code, induction system open, and this system includes tray conveying system, battery palletizing system, battery de-stacking system, electric-control system, computer management system, bar code information acquisition system and other auxiliary equipment.
Tray conveying system: include the equipment such as shuttle system, chain-linked conveyer, roller conveyor, pallet code extension set, oscillating conveyor, ribbon conveyer, checking the configuration station, with being used for detecting detection device and other auxiliary equipment of material level configuration state and equipment running status on equipment.Shuttle system therein adopts the double; two car shuttle system design of U-rail one rail, and the working region of two shuttles is relatively fixed, dynamically adjusts, without fixing operating bounds.Discrepancy library unit is connected together by shuttle system, when a certain shuttle breaks down, another shuttle can completion system go out input work.When system workload is less, a shuttle works, it may be achieved energy-saving and cost-reducing.Shuttle is provided with bar code read write line, can be read out going out to put in storage material information and verify, it is ensured that material information is errorless.Automatic Material Handling System selects ripe conveying equipment, it is achieved pallet and the automatic transport of battery, buffer memory, collection, distributes, the function such as be accurately positioned.Associated conveying devices in the sour environment close to acid filling region, stainless steel material all selected by its support and roller etc..
Battery palletizing system: select advanced and mature articulated robot, mechanical hand realizes taking into account the collection automatically of 22 kinds of overall dimensions 3 kind batteries, pile simultaneously, one layer of battery of every pile, and the automatic cushioning backing plate of robot is neatly smooth to ensure piling buttress shape.Corresponding 2 the piling stations of Mei Tai robot, 1 backing plate captures station.
Battery de-stacking system: select advanced and mature articulated robot, mechanical hand realizes taking into account the automatic de-stacking of 22 kinds of overall dimensions 3 kind batteries, distribution simultaneously, often retracts one layer of battery, and robot captures backing plate automatically, carries out backing plate pile recovery.Corresponding 2 the de-stacking stations of Mei Tai robot, station collected by a backing plate.Wherein, robot clamp is designed with two groups of suckers, and selects accumulator Special sucking disc, is specific to the special fixture of storage battery removing, piling exploitation.The use of two groups of suckers is suitable for accumulator or the backing plate of different specification size, captures 1～3 battery or 1 piece backing plate every time simultaneously.Fixture can adjust different centre-to-centre spacing according to different length and width size accumulator, adopts overall sponge sucker and throttle valve technology, it is ensured that each sucker all can set up enough vacuum, meets code, tears battery open and the different requirements of backing plate.
Electric-control system: mainly complete the control task of conveying equipment in logistics system, upwards couple computer system, accepts material conveying instruction, realizes the driving of bottom conveying equipment the control of other one-of-a-kind systems integrated to lower link conveying equipment.Further, it would be desirable to provide abundant in content, vivid man machine interface, safety precautions and multiple modes of operation, ancillary staff carries out equipment operation and maintenance.
Computer management system: Scheduling Core and information storage processing center, runs on computer network system and database environment, the first line of a couplet enterprise information management system, second line of a couplet industrial time controlling system.With integrated technology for core, realize logistics instruction to perform fast and accurately and the collection of logistics information, process, transmission and storage, and make correct decision-making to coordinate each service link, ensure that various material is accurately dispatched, carried in time, realize the collection of logistics information, storage, analysis, statistics, management integration, and then realize the orderly flowing of enterprise's material high-efficiency and scientific management to meet the needs of materials circulation automatization, manage, for upper layer information, the logistics information that system provides required.
System is provided with the detection device for detecting material level configuration state and equipment running status and other auxiliary equipment.
As shown in Figure 1, a kind of full-automatic battery being connected between storage product tears code, induction system open, and this system includes tray conveying system, battery palletizing system, battery de-stacking system, automatically controlled and computer management system, bar code information acquisition system and other auxiliary equipment；The equipment such as concrete equipment has shuttle, tears robot palletizer open, chain-linked conveyer, roller conveyor, pallet code extension set, oscillating conveyor, ribbon conveyer, checking the configuration station.
Main working process is as follows:
1) robot automatic code-disc warehouse-in flow process, such as Fig. 5:
After empty pallet group outbound, through shuttle automatic transport to empty pallet assembling and dismantling sub-station, empty pallet assembling and dismantling are become single empty pallet by tray separator, and empty pallet delivers to the automatic stacking station tearing robot palletizer open through pipeline；Battery after having assembled, delivers to robot through pipeline and captures station；Backing plate solid tray is carried after outbound through piler, shuttle and chain-linked conveyer deliver to corresponding robot and capture backing plate station.
Tear robot palletizer open automatically by battery pile to the pallet code extension set of piling station, one layer of battery of every pile, robot captures a backing plate automatically, pad is on battery layers, smooth to ensure every layer of battery surface, then next layer of battery of pile, maximum 3 layers of battery of pile on each pallet；After battery pile completes, by robot according to whether top cell quantity and position judgment add dust-proof backing plate；Pile complete after solid tray, give shuttle through conveyer, carry out pallet bar code scan, pallet bar code scan is errorless, and battery information on pallet bar code information and pallet is bound by system automatically, then by shuttle, solid tray is delivered to piler picking platform.Piler fork treating excess syndrome pallet, delivers to the storage of corresponding shelf goods lattice.
If pallet bar code scan is made mistakes, then solid tray is delivered to outbound platform by shuttle automatically, and system sends sound and light alarm prompting and carries out artificial treatment, after artificial treatment completes, again puts in storage.The empty pallet that the solid tray de-stacking of carrying backing plate produces after completing, then preferentially for robot automatic stacking battery warehouse-in.
2) dish outbound flow process torn automatically open by robot, such as Fig. 6:
According to producing needs, host computer system assigns outbound task, and corresponding solid tray is carried to piler outbound platform by piler, then solid tray is delivered to the de-stacking station of robot by shuttle and conveyer.With screen bar code recognizer on shuttle, it is possible to outbound material information is verified, if verification makes mistakes, then system sends sound and light alarm, points out artificial treatment.
Battery on solid tray is split by robot automatically one by one, is put into blowing station, delivers to acid filling on corresponding battery acid filling line through conveyer.Robot on the backing plate automatic stacking that removes to pallet, after pile becomes whole dish, will be preferentially fed into storehouse robot group dish automatically and uses, and unnecessary then warehouse-in is deposited.The empty pallet that robot de-stacking produces, preferential for backing plate pile, unnecessary then by empty pallet stacking machine pile in groups, deposit for putting automatic code-disc or put in storage in storage.
Being provided with terminal near acid filling line, operator can be actually needed according to production, applies for or change model specification and the quantity of corresponding acid filling battery.If the battery of outbound is too much, acid filling line is not finished, then the conveyer reversion at robot de-stacking station place, returns storehouse by remaining battery clout.If there is cases of emergency such as acid filling equipment faults, split online battery then by manual recovery, and deposited by carrying fork truck to storage station warehouse-in.
Claims (4)
1. the full-automatic battery being connected between storage product tears code, induction system open, it is characterised in that include tray conveying system, battery palletizing system, battery de-stacking system, electric-control system, computer management system and bar code information acquisition system；
Tray conveying system: include shuttle system, chain-linked conveyer, roller conveyor, pallet code extension set, oscillating conveyor, ribbon conveyer and checking the configuration station equipment, equipment is provided with the detection device for detecting material level configuration state and equipment running status；Shuttle system therein adopts the double; two car shuttle system design of U-rail one rail, and the working region of two shuttles is relatively fixed, dynamically adjusts, without fixing operating bounds；Discrepancy library unit is connected together by shuttle system, when a certain shuttle breaks down, another shuttle can completion system go out input work；When system workload is less, a shuttle job, it is possible to realize energy-saving and cost-reducing；Shuttle is provided with bar code read write line, it is possible to is read out going out to put in storage material information and verifies, it is ensured that material information is errorless；Automatic Material Handling System realizes pallet and the automatic transport of battery, buffer memory, collection, distributes, is accurately positioned；Conveying equipment in the sour environment close to acid filling region, its support and roller all select anticorrosion or stainless steel material；
Battery palletizing system: the mechanical hand of robot realizes taking into account the collection automatically of 22 kinds of overall dimensions 3 kind batteries, pile simultaneously, one layer of battery of every pile, the automatic cushioning backing plate of robot is neatly smooth to ensure piling buttress shape；Corresponding 2 the piling stations of Mei Tai robot, 1 backing plate captures station；
Battery de-stacking system: the mechanical hand of robot realizes taking into account the automatic de-stacking of 22 kinds of overall dimensions 3 kind batteries, distribution simultaneously, often retracts one layer of battery, and robot captures backing plate automatically, carries out backing plate pile recovery；Corresponding 2 the de-stacking stations of Mei Tai robot, station collected by 1 backing plate；Wherein, robot clamp is designed with two groups of suckers, and the use of two groups of suckers adapts to accumulator or the backing plate of different specification size, captures 1～3 battery or 1 piece backing plate every time simultaneously；Fixture adjusts different centre-to-centre spacing according to different length and width size accumulator, adopts overall sponge sucker and throttle valve technology, it is ensured that each sucker all can set up enough vacuum；
Electric-control system: mainly complete the control task of conveying equipment in logistics system, connect up computer system, accepts material conveying instruction, connects downwards conveying equipment and realizes the driving of bottom conveying equipment the control of other one-of-a-kind systems integrated；Further, it would be desirable to provide abundant in content, vivid man machine interface, safety precautions and multiple modes of operation, ancillary staff carries out equipment operation and maintenance；
Computer management system: Scheduling Core and information storage processing center, runs on computer network system and database environment, the upper even enterprise information management system, lower even industrial time controlling system；With integrated technology for core, realize execution and the collection of logistics information, process, transmission and the storage of logistics instruction, and make correct decision-making to coordinate each service link, ensure the conveying of various material, realize the collection of logistics information, storage, analysis, statistics, management integration, and then realize flowing and the scientific management logistics information to meet the needs of materials circulation automatization, needed for providing of enterprise's material for upper layer information management system.
2. a kind of full-automatic battery being connected between storage product according to claim 1 tears code, induction system open, it is characterised in that battery palletizing system and the artificial articulated robot of machine adopted in battery de-stacking system.
3. a kind of full-automatic battery being connected between storage product according to claim 1 tears code, induction system open, it is characterised in that robot automatic code-disc warehouse-in flow process is:
After empty pallet group outbound, through shuttle automatic transport to empty pallet assembling and dismantling sub-station, empty pallet assembling and dismantling are become single empty pallet by tray separator, and empty pallet delivers to the automatic stacking station tearing robot palletizer open through pipeline；Battery after having assembled, delivers to robot through pipeline and captures station；Backing plate solid tray is carried after outbound through piler, shuttle and chain-linked conveyer deliver to corresponding robot and capture backing plate station；
Tear robot palletizer open automatically by battery pile to the pallet code extension set of piling station, one layer of battery of every pile, robot captures a backing plate automatically, pad is on battery layers, smooth to ensure every layer of battery surface, then next layer of battery of pile, maximum 3 layers of battery of pile on each pallet；After battery pile completes, by robot according to whether top cell quantity and position judgment add dust-proof backing plate；Pile complete after solid tray, give shuttle through conveyer, carry out pallet bar code scan, pallet bar code scan is errorless, and battery information on pallet bar code information and pallet is bound by system automatically, then by shuttle, solid tray is delivered to piler picking platform；Piler fork treating excess syndrome pallet, delivers to the storage of corresponding shelf goods lattice；
If pallet bar code scan is made mistakes, then solid tray is delivered to outbound platform by shuttle automatically, and system sends sound and light alarm prompting and carries out artificial treatment, after artificial treatment completes, again puts in storage；The empty pallet that the solid tray de-stacking of carrying backing plate produces after completing, then preferentially for robot automatic stacking battery warehouse-in.
4. a kind of full-automatic battery being connected between storage product according to claim 1 tears code, induction system open, it is characterised in that robot automatically tears dish outbound flow process open and is:
According to producing needs, host computer system assigns outbound task, and corresponding solid tray is carried to piler outbound platform by piler, then solid tray is delivered to the de-stacking station of robot by shuttle and conveyer；With screen bar code recognizer on shuttle, outbound material information being verified, if verification makes mistakes, then system sends sound and light alarm, points out artificial treatment；
Battery on solid tray is split by robot automatically one by one, is put into blowing station, delivers to acid filling on corresponding battery acid filling line through conveyer；Robot on the backing plate automatic stacking that removes to pallet, after pile becomes whole dish, will be preferentially fed into storehouse robot group dish automatically and uses, and unnecessary then warehouse-in is deposited；The empty pallet that robot de-stacking produces, preferential for backing plate pile, unnecessary then by empty pallet stacking machine pile in groups, deposit for putting automatic code-disc or put in storage in storage；
Being provided with terminal near acid filling line, operator are actually needed according to production, apply for or change model specification and the quantity of corresponding acid filling battery；If the battery of outbound is too much, acid filling line is not finished, then the conveyer reversion at robot de-stacking station place, returns storehouse by remaining battery clout；If there is acid filling equipment fault case of emergency, split online battery then by manual recovery, and deposited by carrying fork truck to storage station warehouse-in.
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| CN201610143148.XA CN105731012B (en) | 2016-03-14 | 2016-03-14 | A kind of full-automatic battery being connected between storage production tears code, induction system open |
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