CN105731012B - A kind of full-automatic battery being connected between storage production tears code, induction system open - Google Patents
A kind of full-automatic battery being connected between storage production tears code, induction system open Download PDFInfo
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- CN105731012B CN105731012B CN201610143148.XA CN201610143148A CN105731012B CN 105731012 B CN105731012 B CN 105731012B CN 201610143148 A CN201610143148 A CN 201610143148A CN 105731012 B CN105731012 B CN 105731012B
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- battery
- robot
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- stacking
- automatic
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- 238000003860 storage Methods 0.000 title claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 210000001138 Tears Anatomy 0.000 title claims abstract description 20
- 230000001939 inductive effects Effects 0.000 title claims abstract description 13
- 239000000463 materials Substances 0.000 claims abstract description 35
- 239000007787 solids Substances 0.000 claims abstract description 32
- 239000002253 acids Substances 0.000 claims abstract description 30
- 238000005516 engineering processes Methods 0.000 claims abstract description 11
- 239000010410 layers Substances 0.000 claims description 24
- 230000000875 corresponding Effects 0.000 claims description 19
- 241000252254 Catostomidae Species 0.000 claims description 12
- 230000001809 detectable Effects 0.000 claims description 5
- 239000000126 substances Substances 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 4
- 238000004458 analytical methods Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 230000001276 controlling effects Effects 0.000 claims description 3
- 239000011232 storage materials Substances 0.000 claims 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N dihydrogen sulfide Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000000034 methods Methods 0.000 description 8
- 239000011265 semifinished products Substances 0.000 description 6
- 238000003973 irrigation Methods 0.000 description 2
- 230000002262 irrigation Effects 0.000 description 2
- 239000000047 products Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 281000002255 Battery manufacturers companies 0.000 description 1
- 280000255884 Dispatching companies 0.000 description 1
- 230000001458 anti-acid Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
- B65G57/22—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
- B65G57/26—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the arrangement providing for spaces between the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
Abstract
Description
Technical field
Conveying, circulation and the storage of semi-finished product battery in being dispensed the invention belongs to production line for manufacturing battery, while realize semi-finished product The systems technology field of the multiple functions such as the automatic transport of lead-acid accumulator, the automatic de-stacking of robot automatic stacking and robot.
Background technology
With the fast development of automotive battery manufacturing, the limitation of traditional processing technology pattern becomes increasingly conspicuous, The development of industry has seriously been restricted.Using the advanced mode of production and means, manpower is reduced, labor intensity is reduced, improves work Environment, operating efficiency is improved, realize that the increasingly automated of vehicle lead-acid battery manufacturing process link logistics turns into lead Acid accumulator industry it is fast-developing there is an urgent need to and inexorable trend.At present, domestic vehicle lead-acid battery manufacturing industry is universal The technology pattern used for：Hand stowage+artificial cushioning plate+carrying fork truck+ground storage+carrying fork truck+artificial de-stacking, this mould Formula relies primarily on manual operation and ground storage, therefore labor intensity of operating staff is big, and material unit area storage amount is lacked, production Efficiency is low, and working space environment is poor in addition, and sour gas is harmful, fork truck and personnel's cross-operation, potential safety hazard be present.
The content of the invention
The purpose of the present invention is precisely in order to solving the deficiency of above-mentioned prior art processes and providing a kind of be connected between storage production Full-automatic battery tear code, induction system open, it can realize from multiple assembly lines export complete battery full-automatic stacking, go out The full-automatic de-stacking of storehouse side acid filling machine entrance outbound solid tray, and the technique ring such as full-automatic conveying, automatic information collecting Section, have the characteristics that to be connected smooth, efficient, practical and convenient, the tearing open of managerial ability of system, code, defeated one can be given full play to Body system；Realize vehicle lead-acid battery manufacturing process link logistics it is increasingly automated (including pole plate transhipment, The automatic transport of semi-finished product and finished product single battery, sort, tear stacking etc. open), manpower is not only reduced, reduces labor intensity, Worker's work environment is also greatly improved, improves operating efficiency.
The present invention is achieved by the following technical solution：
A kind of full-automatic battery being connected between storage production tears code, induction system open, and the system includes tray conveying system, electricity Pond palletizing system, battery de-stacking system, electric-control system, computer management system, bar code information acquisition system and other auxiliary Equipment.
Tray conveying system：Including shuttle system, chain-linked conveyer, roller conveyor, pallet code extension set, swing conveying The equipment such as machine, ribbon conveyer, checking the configuration station, carry in equipment for detectable substance material position configuration state and equipment running status Detect device and other auxiliary equipments.Shuttle system therein is designed using the double car shuttle systems of the rail of U-rail one, and two The working region of platform shuttle is relatively fixed, dynamic adjusts, no fixed operating bounds.Discrepancy library unit is connected in by shuttle system Together, when a certain shuttle breaks down, what another shuttle can complete system goes out input work.When system workload When less, a shuttle job, it can be achieved energy-saving.Shuttle is provided with bar code read write line, can be to going out to be put in storage goods and materials Information is read out and verified, it is ensured that material information is errorless.Automatic Material Handling System realizes pallet from ripe conveying equipment Automatic transport, caching, collection with battery, the function such as distribute, be accurately positioned.Phase in the sour environment close to acid filling region Conveying equipment is closed, its support and roller etc. all select stainless steel material.
Battery palletizing system：From advanced and mature articulated robot, manipulator is realized takes into account 22 kinds of appearance and sizes 3 simultaneously The automatic collection of kind classification battery, pile, per one layer of battery of pile, the automatic cushioning backing plate of robot, to ensure that stacking pile shape is whole Flush whole.Corresponding 2 piling stations of every robot, 1 backing plate capture station.
Battery de-stacking system：From advanced and mature articulated robot, manipulator is realized takes into account 22 kinds of appearance and sizes 3 simultaneously Automatic de-stacking, the distribution of kind classification battery, one layer of battery is often retracted, robot captures backing plate automatically, carries out backing plate pile recovery. The corresponding 2 de-stacking stations of every robot, a backing plate collect station.Wherein, robot clamp design uses two groups of suckers, and From battery Special sucking disc, storage battery removing, the special fixture of stacking exploitation are specific to.The use of two groups of suckers is suitable for The battery or backing plate of different specification size, capture 1~3 battery or 1 piece backing plate simultaneously every time.Fixture can be according to different Length and width dimensions battery adjusts different centre-to-centre spacing, using overall sponge sucker and throttle valve technology, ensures the equal energy of each sucker Enough vacuum is set up, meets code, tear battery open and the different requirements of backing plate.
Electric-control system：The main control task for completing conveying equipment in logistics system, couples computer system upwards, receives Material conveying instruction, the driving of bottom conveying equipment is realized to lower link conveying equipment, and integrate the control of other one-of-a-kind systems. Further, it would be desirable to provide abundant in content, vivid man-machine interface, safety precautions and multiple modes of operation, ancillary staff Carry out equipment operation and maintenance.
Computer management system：Scheduling Core and information storage processing center, run on computer network system and data On lab environment, the first line of a couplet enterprise information management system, second line of a couplet industrial time controlling system.Using integrated technology as core, thing is realized Stream instruction fast and accurately performs and collection, processing, transmission and the storage of logistics information, and makes correct decision-making to coordinate Each service link, ensure that various materials are accurately dispatched, conveyed in time, realize collection to logistics information, storage, analysis, statistics, Management integration, and then the orderly flowing of enterprise's material high-efficiency and scientific management are realized to meet the need of materials circulation automation Will, required logistics information is provided for upper layer information management system.
It is provided with system for the detection device of detectable substance material position configuration state and equipment running status and other attached Device.
Robot automatic code-disc storage flow：
After empty pallet group outbound, through shuttle automatic transport to empty pallet assembling and dismantling sub-station, tray separator is by empty pallet Assembling and dismantling are sent to the automatic stacking station of unstacking and stacking machine device people through pipeline into single empty pallet, empty pallet；After the completion of assembling Battery, robot crawl station is delivered to through pipeline；Backing plate solid tray is defeated by shuttle and chain type after piler carries outbound Machine is sent to deliver to corresponding robot crawl backing plate station.
Unstacking and stacking machine device people is automatically by the pallet code extension set of battery pile to piling station, per one layer of battery of pile, machine Device people captures a backing plate automatically, pads in battery layers, to ensure that every layer of battery surface is smooth, then next layer of battery of pile, often Most 3 layers of batteries of pile on individual pallet；After the completion of battery pile, by robot according to top cell quantity and position judgment whether Add dust-proof backing plate；Solid tray after the completion of pile, shuttle is given through conveyer, carries out pallet bar code scan, pallet bar code is swept Retouch errorless, system automatically binds battery information on pallet bar code information and pallet, then solid tray is delivered into heap by shuttle Stack machine picking platform.Piler forks solid tray, delivers to corresponding shelf goods lattice storage.
If pallet bar code scan malfunctions, solid tray is delivered to outbound platform by shuttle automatically, and system sends acousto-optic report Warn and prompt progress artificial treatment, after the completion of artificial treatment, be put in storage again.Caused sky after the completion of the solid tray de-stacking of carrying backing plate Pallet, then it is preferential to be used for robot automatic stacking battery storage.
Robot tears disk outbound flow open automatically：
According to production needs, host computer system assigns outbound task, and corresponding solid tray is carried to heap by piler Stack machine outbound platform, then solid tray is delivered to by shuttle and conveyer the de-stacking station of robot.Bar code is carried on shuttle Identifier, outbound material information can be verified, if verification error, system send sound and light alarm, prompt artificial place Reason.
Robot automatically splits the battery on solid tray one by one, is put into blowing station, and corresponding electricity is delivered to through conveyer Acid filling on basin irrigation acid line.By on the backing plate automatic stacking removed to pallet, pile is preferentially fed into storehouse machine into after whole disk for robot Device people organizes disk use, the storage of unnecessary then storage automatically.Empty pallet caused by robot de-stacking, it is preferential to be used for backing plate pile, It is unnecessary then by empty pallet stacking machine pile in groups, feed storehouse automatic code-disc and use or storage storage.
Acid filling line is nearby provided with terminal, and operating personnel can apply according to produce reality needs or change phase Answer the model specification and quantity of acid filling battery.If the battery of outbound is excessive, acid filling line is not finished, then robot de-stacking station The conveyer reversion at place, storehouse is returned by remaining battery clout.If there is cases of emergency such as acid filling equipment faults, split online Battery then by manual recovery, and pass through carrying fork truck to storage station be put in storage deposit.
The system is using battery conveying line+robot automatic stacking+solid tray shuttle carrying+automatic de-stacking of robot Scheme, with advanced and mature logistics equipment, storage device and technological means, automaticity is high, and equipment is reliable and stable；Not only Conveying, the circulation of semi-finished product battery in production line for manufacturing battery dispatching can be realized, while also realizes oneself of semi-finished product lead-acid accumulator The multiple functions such as dynamic conveying, the automatic de-stacking of robot automatic stacking and robot, so as to substitute current battery industry universal completely The technique mould of the traditional hand stowage used+artificial cushioning plate+carrying fork truck+ground storage+carrying fork truck+artificial de-stacking Formula.
The system realizes the full-automatic stacking for being exported from multiple assembly lines and completing battery, and outbound side acid filling machine entrance goes out The full-automatic de-stacking of storehouse solid tray, and the process procedure such as full-automatic conveying, automatic information collecting, have and be connected suitable Freely, the features such as efficient, practical and convenient, the tearing open of managerial ability, code, the defeated integral system of system can be given full play to；Realize The increasingly automated of vehicle lead-acid battery manufacturing process link logistics (includes transhipment, semi-finished product and the finished product list of pole plate The automatic transport of individual battery, sort, tear stacking etc. open), manpower is not only reduced, labor intensity is reduced, also greatly improved Worker's work environment, improves operating efficiency.
The invention has the advantages that：
The battery conveying line that the present invention uses+robot automatic stacking+solid tray shuttle carrying+automatic de-stacking of robot Scheme, with advanced and mature logistics equipment, storage device and technological means, automaticity is high, and equipment is reliable and stable, and And whole work process process layout is succinct, logistics route is smooth, perfect function；Hommization is fully demonstrated in each details Design, such as online stacking, in whole system after the completion of battery assembling, robot piling station, pallet are delivered to through pipeline Conveying is carried by shuttle and conveyer by the way of not landing, stacking, and cushioning backing plate are carried out to battery using robot, Instead of manual work, and realize the automatic distributing to empty pallet group so that the whole logistics system response time is most fast, at utmost The operational efficiency of raising system；The system also achieves pallet bar code automatically scanning and outbound goods and materials confirm, is set on shuttle Screen bar code recognizer, storage battery information is bound respectively, and outbound battery information is confirmed, it is ensured that battery information is accurate Reliably；Robot mechanical arm meets the General Requirement of multiple battery, robot mechanical arm design, and a kind of manipulator can be realized pair This project all kinds battery tears stacking requirement open, after battery altering produces kind, without changing manipulator；Manipulator also has Realize the carrying to backing plate, pile up；Conveying equipment realizes anti-acid environment, design against corrosion, and roller conveyor therein is defeated Send to realize and the battery that single minimum battery size length is 195mm captured, and before robot crawl, pre-processed, Realization can once capture multiple batteries.
The present invention not only reduces manpower, reduces labor intensity, also greatly changes while effectively reducing system energy consumption It has been apt to worker's work environment, has improved operating efficiency.
Brief description of the drawings
Fig. 1 is that battery conveys overall logistics system figure after realizing the present invention；
Fig. 2 is battery palletizing system in Fig. 1；1- piling stations in figure, 2- crawl stations, 3- equipment centers, in 4- materials The heart, 5- robot palletizers, 6- crawl backing plate stations；
Fig. 3 is battery de-stacking system in Fig. 1；1- unstacking robots in figure, 2- de-stacking stations, 3- backing plates collect station, 4- Maintenance area；
Fig. 4 is tray conveying system in Fig. 1；
Fig. 5 is robot automatic code-disc storage flow；
Fig. 6 is that robot tears disk outbound flow open automatically.
Embodiment
See Fig. 1-Fig. 4, a kind of full-automatic battery being connected between storage production tears code, induction system open, and the system includes pallet Induction system, battery palletizing system, battery de-stacking system, electric-control system, computer management system, bar code information acquisition system with And other auxiliary equipments.
Tray conveying system：Including shuttle system, chain-linked conveyer, roller conveyor, pallet code extension set, swing conveying The equipment such as machine, ribbon conveyer, checking the configuration station, carry in equipment for detectable substance material position configuration state and equipment running status Detect device and other auxiliary equipments.Shuttle system therein is designed using the double car shuttle systems of the rail of U-rail one, and two The working region of platform shuttle is relatively fixed, dynamic adjusts, no fixed operating bounds.Discrepancy library unit is connected in by shuttle system Together, when a certain shuttle breaks down, what another shuttle can complete system goes out input work.When system workload When less, a shuttle job, it can be achieved energy-saving.Shuttle is provided with bar code read write line, can be to going out to be put in storage goods and materials Information is read out and verified, it is ensured that material information is errorless.Automatic Material Handling System realizes pallet from ripe conveying equipment Automatic transport, caching, collection with battery, the function such as distribute, be accurately positioned.Phase in the sour environment close to acid filling region Conveying equipment is closed, its support and roller etc. all select stainless steel material.
Battery palletizing system：From advanced and mature articulated robot, manipulator is realized takes into account 22 kinds of appearance and sizes 3 simultaneously The automatic collection of kind classification battery, pile, per one layer of battery of pile, the automatic cushioning backing plate of robot, to ensure that stacking pile shape is whole Flush whole.Corresponding 2 piling stations of every robot, 1 backing plate capture station.
Battery de-stacking system：From advanced and mature articulated robot, manipulator is realized takes into account 22 kinds of appearance and sizes 3 simultaneously Automatic de-stacking, the distribution of kind classification battery, one layer of battery is often retracted, robot captures backing plate automatically, carries out backing plate pile recovery. The corresponding 2 de-stacking stations of every robot, a backing plate collect station.Wherein, robot clamp design uses two groups of suckers, and From battery Special sucking disc, storage battery removing, the special fixture of stacking exploitation are specific to.The use of two groups of suckers is suitable for The battery or backing plate of different specification size, capture 1~3 battery or 1 piece backing plate simultaneously every time.Fixture can be according to different Length and width dimensions battery adjusts different centre-to-centre spacing, using overall sponge sucker and throttle valve technology, ensures the equal energy of each sucker Enough vacuum is set up, meets code, tear battery open and the different requirements of backing plate.
Electric-control system：The main control task for completing conveying equipment in logistics system, couples computer system upwards, receives Material conveying instruction, the driving of bottom conveying equipment is realized to lower link conveying equipment, and integrate the control of other one-of-a-kind systems. Further, it would be desirable to provide abundant in content, vivid man-machine interface, safety precautions and multiple modes of operation, ancillary staff Carry out equipment operation and maintenance.
Computer management system：Scheduling Core and information storage processing center, run on computer network system and data On lab environment, the first line of a couplet enterprise information management system, second line of a couplet industrial time controlling system.Using integrated technology as core, thing is realized Stream instruction fast and accurately performs and collection, processing, transmission and the storage of logistics information, and makes correct decision-making to coordinate Each service link, ensure that various materials are accurately dispatched, conveyed in time, realize collection to logistics information, storage, analysis, statistics, Management integration, and then the orderly flowing of enterprise's material high-efficiency and scientific management are realized to meet the need of materials circulation automation Will, required logistics information is provided for upper layer information management system.
It is provided with system for the detection device of detectable substance material position configuration state and equipment running status and other attached Device.
As shown in figure 1, a kind of full-automatic battery being connected between storage production tears code, induction system open, the system includes pallet Induction system, battery palletizing system, battery de-stacking system, automatically controlled and computer management system, bar code information acquisition system and Other auxiliary equipments；Specific equipment have shuttle, unstacking and stacking machine device people, chain-linked conveyer, roller conveyor, pallet code extension set, The equipment such as oscillating conveyor, ribbon conveyer, checking the configuration station.
Main working process is as follows：
1) robot automatic code-disc storage flow, such as Fig. 5：
After empty pallet group outbound, through shuttle automatic transport to empty pallet assembling and dismantling sub-station, tray separator is by empty pallet Assembling and dismantling are sent to the automatic stacking station of unstacking and stacking machine device people through pipeline into single empty pallet, empty pallet；After the completion of assembling Battery, robot crawl station is delivered to through pipeline；Backing plate solid tray is defeated by shuttle and chain type after piler carries outbound Machine is sent to deliver to corresponding robot crawl backing plate station.
Unstacking and stacking machine device people is automatically by the pallet code extension set of battery pile to piling station, per one layer of battery of pile, machine Device people captures a backing plate automatically, pads in battery layers, to ensure that every layer of battery surface is smooth, then next layer of battery of pile, often Most 3 layers of batteries of pile on individual pallet；After the completion of battery pile, by robot according to top cell quantity and position judgment whether Add dust-proof backing plate；Solid tray after the completion of pile, shuttle is given through conveyer, carries out pallet bar code scan, pallet bar code is swept Retouch errorless, system automatically binds battery information on pallet bar code information and pallet, then solid tray is delivered into heap by shuttle Stack machine picking platform.Piler forks solid tray, delivers to corresponding shelf goods lattice storage.
If pallet bar code scan malfunctions, solid tray is delivered to outbound platform by shuttle automatically, and system sends acousto-optic report Warn and prompt progress artificial treatment, after the completion of artificial treatment, be put in storage again.Caused sky after the completion of the solid tray de-stacking of carrying backing plate Pallet, then it is preferential to be used for robot automatic stacking battery storage.
2) robot tears disk outbound flow, such as Fig. 6 open automatically：
According to production needs, host computer system assigns outbound task, and corresponding solid tray is carried to heap by piler Stack machine outbound platform, then solid tray is delivered to by shuttle and conveyer the de-stacking station of robot.Bar code is carried on shuttle Identifier, outbound material information can be verified, if verification error, system send sound and light alarm, prompt artificial place Reason.
Robot automatically splits the battery on solid tray one by one, is put into blowing station, and corresponding electricity is delivered to through conveyer Acid filling on basin irrigation acid line.By on the backing plate automatic stacking removed to pallet, pile is preferentially fed into storehouse machine into after whole disk for robot Device people organizes disk use, the storage of unnecessary then storage automatically.Empty pallet caused by robot de-stacking, it is preferential to be used for backing plate pile, It is unnecessary then by empty pallet stacking machine pile in groups, feed storehouse automatic code-disc and use or storage storage.
Acid filling line is nearby provided with terminal, and operating personnel can apply according to produce reality needs or change phase Answer the model specification and quantity of acid filling battery.If the battery of outbound is excessive, acid filling line is not finished, then robot de-stacking station The conveyer reversion at place, storehouse is returned by remaining battery clout.If there is cases of emergency such as acid filling equipment faults, split online Battery then by manual recovery, and pass through carrying fork truck to storage station be put in storage deposit.
Claims (4)
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| CN106628927A (en) * | 2016-09-28 | 2017-05-10 | 国网内蒙古东部电力有限公司 | Single-phase automatic verification line technological layout |
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| CN107487603B (en) * | 2017-07-28 | 2020-04-28 | 柳州福能机器人开发有限公司 | Automatic collecting and transporting robot for spherical objects |
| CN107672834A (en) * | 2017-10-19 | 2018-02-09 | 国网天津市电力公司电力科学研究院 | One kind is used to tear back concentrator narrowband carrier module automatic boxing method open |
| CN108910378B (en) * | 2018-07-19 | 2020-08-11 | 湖北亿纬动力有限公司 | Battery stereoscopic storage warehouse system and battery storage and warehousing method |
| CN109433646A (en) * | 2018-11-27 | 2019-03-08 | 南京理工大学张家港工程院有限公司 | A kind of automation continuous operation system |
| CN109433648A (en) * | 2018-11-27 | 2019-03-08 | 南京理工大学张家港工程院有限公司 | Automate flowing water sorting work method |
| CN109433647A (en) * | 2018-11-27 | 2019-03-08 | 南京理工大学张家港工程院有限公司 | Automate flowing water sorting system |
| CN109433645A (en) * | 2018-11-27 | 2019-03-08 | 南京理工大学张家港工程院有限公司 | A kind of working method automating continuous operation system |
| CN109607213B (en) * | 2018-11-30 | 2021-02-02 | 成都信息工程大学 | Rotation type bubble cotton unstacking and information spout seal equipment |
| CN109607222A (en) * | 2018-11-30 | 2019-04-12 | 成都信息工程大学 | A kind of foam stacking destacking apparatus |
| CN109607221A (en) * | 2018-11-30 | 2019-04-12 | 成都信息工程大学 | A kind of pin-connected panel foam stacking destacking apparatus |
| CN109720885B (en) * | 2018-12-07 | 2020-12-22 | 成都信息工程大学 | Assembled foam unstacking and information jet printing equipment |
| CN109592277A (en) * | 2018-12-07 | 2019-04-09 | 珠海格力智能装备有限公司 | The control method and device of goods warehousing outbound |
| CN111099233A (en) * | 2019-12-16 | 2020-05-05 | 意欧斯智能科技股份有限公司 | Storage management system for solid waste |
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| WO2002032796A1 (en) * | 2000-10-19 | 2002-04-25 | Suntory Limited | Container group delivery mechanism, and equipment and method for transporting container |
| CN203998139U (en) * | 2014-06-19 | 2014-12-10 | 常州市常衡精工自动化设备有限公司 | A kind of stacking pallet backing plate automated dispensing machine structure |
| CN204688082U (en) * | 2015-04-27 | 2015-10-07 | 上海电巴新能源科技有限公司 | What apply shuttle changes electric system |
| CN204822870U (en) * | 2015-07-23 | 2015-12-02 | 无锡中鼎物流设备有限公司 | Cold -stored full -automatic storage of acidophilus milk and transport letter sorting system based on fluent formula stock is said |
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