CN112978194A - Automatic plate distribution and feeding system and method for processing household plates - Google Patents
Automatic plate distribution and feeding system and method for processing household plates Download PDFInfo
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- CN112978194A CN112978194A CN202110421467.3A CN202110421467A CN112978194A CN 112978194 A CN112978194 A CN 112978194A CN 202110421467 A CN202110421467 A CN 202110421467A CN 112978194 A CN112978194 A CN 112978194A
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- finished product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Abstract
The invention discloses an automatic plate distribution and feeding system and method for processing household plates, which comprises a vertical warehouse mechanism, an automatic plate distribution mechanism, a unstacking mechanism and an RGV trolley; the vertical warehouse mechanism is used for warehousing and delivering the plate stacks; the automatic plate distribution mechanism comprises a plurality of material preparation roller ways, a plurality of first base plate roller ways, a plurality of plate distribution roller ways, a truss mechanism and a plurality of quick plate distribution roller ways; the unstacking mechanism is used for splitting a finished product stack into single plates to be put on line, and comprises an unstacking robot, a plurality of unstacking roller ways and a plurality of second base plate roller ways; the RGV is used for conveying the finished product stacks matched by the automatic plate matching mechanism to the unstacking mechanism. The feeding method combines the automatic plate distribution and feeding system for processing the household plates to feed, the automation degree is high, the labor and the time are saved, and the production efficiency of the whole production process is improved.
Description
Technical Field
The invention relates to the technical field of furniture processing, in particular to an automatic plate matching and feeding system and method for processing household plates.
Background
Furniture is an indispensable appliance for human beings to maintain normal life, engage in production practice and develop social activities, and particularly, the plate-type furniture has the advantages of novel style, convenient assembly and disassembly, wood saving, bright color, clear wood grain, difficult deformation, moth prevention, moderate price and the like.
The personalized full house customization is increasingly heated in the furniture market, and in the production of the plate-type furniture, the quality, the efficiency and the environmental protection performance of the plate-type furniture are directly influenced by rapid and accurate cutting because the design and the board of the customized furniture are diversified.
The traditional panel furniture cutting process adopts a single machine, namely an electronic cutting saw, and cuts panels through manual feeding and on-site parameter setting. The plate is taken and placed manually, so that more manpower is consumed, a plate needs to be cut in a longer working time, and the whole working efficiency is reduced.
To the problem of unit inefficiency, appear automatic feeding's indulge horizontal saw in the existing market, once can carry out vertically and horizontal cutting with the plate after the automatic feeding promptly, but the material loading operation that will accomplish different design plate is complicated, needs many people to handle, very big reduction production efficiency, the manpower of having wasted.
In summary, how to provide an automatic feeding system for various color-design plates to achieve non-work participation is a problem to be solved urgently by those skilled in the art.
Disclosure of Invention
The invention provides an automatic plate matching and feeding system and method for processing household plates, and solves the technical problem of low feeding efficiency in the prior art.
The technical scheme of the invention is realized as follows: the automatic plate distributing and feeding system for processing household plates comprises
The vertical warehouse mechanism is used for carrying out warehouse entry and warehouse exit operations on the plate stacks;
an automatic plate matching mechanism comprises
The plurality of stock preparation roller ways are used for placing the plate stacks discharged from the vertical warehouse mechanism;
the first base plate roller ways are used for placing base plate stacks;
the plate matching roller ways are used for matching plates and outputting finished product stacks;
the truss mechanism is used for transferring the plate positioned on the material preparation roller way to the plate distribution roller way;
the rapid plate matching roller ways are used for placing finished product stacks discharged from the vertical warehouse mechanism;
the unstacking mechanism is used for splitting the finished product stack into single plates to be fed on line; the unstacking mechanism comprises
The unstacking robot is used for feeding the single sheet;
the de-stacking roller ways are used for placing finished product stacks to be de-stacked;
the de-stacking and material-preparing roller ways are used for conveying finished product stacks to the de-stacking roller ways;
the second base plate roller ways are used for placing base plates;
and the RGV trolley is used for conveying the finished product stacks matched by the automatic plate matching mechanism to the unstacking mechanism.
Preferably, the vertical warehouse mechanism comprises
The plurality of warehouse frames form a first roadway vehicle channel and a second roadway vehicle channel; the first roadway vehicle channel is communicated with the second roadway vehicle channel through a communicating roller way;
the first roadway vehicle is positioned in the first roadway vehicle channel;
the second roadway vehicle is positioned in the second roadway vehicle channel;
and the warehousing roller way is positioned at the end parts of the first roadway vehicle channel and the second roadway vehicle channel and can convey the plate stacks to the first roadway vehicle and the second roadway vehicle.
As the preferred technical scheme, the unstacking mechanism further comprises a plurality of buffer roller ways.
As the preferred technical scheme, the device also comprises a conveying roller table mechanism which is used for conveying the single plates detached by the unstacking robot to the cutting saw.
According to the preferable technical scheme, the conveying roller table mechanism comprises a main conveying roller table and a material preparation roller table, the material preparation roller table is located on the feeding side of the cutting saw, the unstacking robot places the plates on the main conveying roller table and conveys the plates to the material preparation roller table through the main conveying roller table, and the material preparation roller table conveys the plates to the cutting saw.
The automatic plate distributing and feeding method for processing the household plates comprises the following steps:
s1: comparing the finished product stack information in the production order with the plate stack information in the vertical warehouse mechanism, if the plate stack contains the same type and number of plates as the finished product stack, directly taking the plate stack out of the warehouse and placing the plate stack on a quick plate matching roller way to form the finished product stack, and executing S2;
otherwise, executing the following steps:
s11: controlling a vertical warehouse mechanism to take the plate stacks out of the warehouse according to the production orders and placing the plate stacks on a material preparation roller bed;
s12: controlling a truss mechanism to suck the base plate from the second base plate roller way and place the base plate on the plate distribution roller way;
s13: controlling the truss mechanism to sequentially transfer the required plates from the material preparation roller way to the plate distribution roller way according to the production order until the plate distribution is completed to form a finished product stack, and executing S2;
s2: conveying the finished product stack to a stack disassembling mechanism by the RGV;
s3: and the unstacking mechanism splits the finished product stack on the unstacking roller way into single plates and leads the single plates to be on line.
As a preferred technical scheme, in step S2, the plate distributing roller sends a discharging request instruction, the RGV car receives the discharging request and then moves to the position of the plate distributing roller and sends an in-place instruction, the plate distributing roller receives the in-place instruction and then sends an discharging permission instruction, and the plate distributing roller conveys the finished product stack to the RGV car; when the RGV trolley detects that the finished product stack is in place, a discharging completion instruction is sent;
the RGV trolley moves to a destacking and material preparing roller way or a cache roller way, and sends an in-place instruction after in-place; and the unstacking and material preparing roller way or the cache roller way sends an allowable feeding instruction, the RGV trolley conveys the finished product stack to the unstacking and material preparing roller way or the cache roller way, and the conveying is finished after the finished product stack is detected to be in place.
As a preferred technical scheme, in step S1, a stack number is assigned to the finished product stack, and each sheet is numbered according to the order of plate assignment, and the stack number and the number together form an identification number of each sheet;
and when the unstacking mechanism does not have a station for receiving the finished product stack, the finished product stack is conveyed back to the vertical warehouse mechanism.
As a preferred technical scheme, the unstacking mechanism places the plates on a main conveying roller table; and then judging that the material preparation roller table before the cutting saw has no plate and the cutting saw is normal, and controlling the main conveying roller table to convey the plate to the material preparation roller table to complete feeding.
As an optimal technical scheme, when the cutting saw sends a fault signal, the material preparation roller table is controlled to reversely convey, and then the main conveying roller table is controlled to convey to the material preparation roller table without a plate and with a normal cutting saw.
The invention has the beneficial effects that: the automatic plate matching and feeding system for processing the household plates is provided with a vertical warehouse mechanism for automatic feeding and discharging, a plate matching mechanism for automatic plate matching, an RGV (reduced graphics vector) trolley for automatic transportation, a firewood stack mechanism and a conveying roller table mechanism, and all the components are matched to complete plate matching and feeding of various pattern plates; the automation degree is high, the labor and the time are saved, and the production efficiency of the whole production process is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a plate distribution mechanism;
fig. 3 is a schematic structural diagram of the unstacking mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments, and the description of the embodiments is provided to help understanding of the present invention, but not to limit the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be construed as limiting the present application. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
An automatic plate distributing and feeding system for processing household plates is shown in figure 1 and comprises a vertical warehouse mechanism 1, an automatic plate distributing mechanism 2, an RGV trolley 3, a unstacking mechanism 4 and a conveying roller table mechanism 5. The vertical warehouse mechanism 1 is used for storing plates, and warehousing and delivering the plates; the automatic plate distribution mechanism 2 distributes plates according to production orders; the RGV trolley 3 conveys the prepared finished product stack to the unstacking mechanism 4, the unstacking mechanism 4 places the plates in the finished product stack on the conveying roller table mechanism 5 one by one, and the plates are conveyed to the cutting and sawing equipment through the conveying roller table mechanism 5.
As shown in fig. 1, the vertical garage mechanism 1 includes a plurality of garage frames 17, a first roadway vehicle passage 12 and a second roadway vehicle passage 14 are formed between the garage frames 17, a first roadway vehicle 11 is provided in the first roadway vehicle passage 12, and a second roadway vehicle 13 is provided in the second roadway vehicle passage 14. Wherein, the both sides of first tunnel car passageway 12 set up storehouse frame 17, and the both sides of second tunnel car passageway 14 set up storehouse frame 17 and automatic plate arrangement mechanism 2 respectively. A communicating roller table 15 is arranged between the first roadway vehicle channel 12 and the second roadway vehicle channel 14, plates are delivered from a warehouse and put in a warehouse in a plate stack mode, namely, a plurality of plates are overlapped up and down to form a plate stack, and no matter the plates are delivered from the warehouse or put in the warehouse, the whole stack of plates are delivered from the warehouse or put in the warehouse at the same time. The plate taken down by the first roadway vehicle 11 is placed on the communicating roller way 15, and the plate is transferred to the automatic plate distribution mechanism 2 by the second roadway vehicle 13; or the second laneway vehicle 13 directly takes the board from the stock rack 17 and sends the board to the automatic board distribution mechanism 2. The plates which are not used during plate distribution are taken out by the second roadway vehicle 13 and are sent to the warehouse rack 17 or the communicating roller way 15, and the plates positioned on the communicating roller way 15 are sent back to the warehouse rack 17 by the first roadway vehicle 11.
The system further comprises a warehousing roller way 16, wherein the warehousing roller way 16 is located at the end parts of the first roadway vehicle channel 12 and the second roadway vehicle channel 14 and can convey plates to the first roadway vehicle 11 and the second roadway vehicle 13.
As shown in fig. 2, the automatic plate distribution mechanism 2 includes five material preparation roller ways 23, a first backing plate roller way 21, four plate distribution roller ways 22 and a truss mechanism 24; the material preparation roller way 23 is arranged close to the second roadway vehicle channel 14, and the plate distribution roller way 22 is located on one side of the material preparation roller way 23 opposite to the second roadway vehicle channel 14. The second roadway vehicle 13 places the plate needed for plate preparation on the material preparation roller way 23, and the truss mechanism 24 transfers the plate on the material preparation roller way 23 to the plate preparation roller way 22. The first backing plate roller way 21 is used for placing a backing plate stack, the backing plate stack is formed by stacking a plurality of backing plates up and down, and the backing plates are placed on the backing plate roller way 22 through the truss mechanism 24 before plate distribution so as to protect the plates from being abraded in the conveying process.
Still include two and join in marriage the board roll table 25 fast, join in marriage the board roll table 25 fast and also close to second tunnel car passageway 14 setting, second tunnel car 13 gains the sheet pile and can directly place on joining in marriage the board roll table 25 fast. The finished product stack is a sheet stack with the sheet sequence and quantity meeting the requirements of the production order; when the plate stack taken out by the self-supporting warehouse mechanism 1 is exactly the same as the finished product stack, the plate stack taken out by the second roadway vehicle 13 is directly placed on the rapid plate distribution roller way 25, and the RGV trolley 3 can directly convey the plate stack to the unstacking mechanism 4 without the need of the truss mechanism 24 for distributing plates again, so that the plate distribution time is reduced.
As shown in fig. 3, the unstacking mechanism comprises an unstacking robot 42, two unstacking roller tables 44, two unstacking stock roller tables 43, two buffer roller tables 45 and a second shim plate roller table 41. Wherein, two break a jam and prepare material roll tables 43, two buffer memory roll tables 45 and second backing plate roll tables 41 all are close to the guide rail setting of RGV dolly 3, and RGV dolly 3 can directly be sent the finished product buttress to break a jam and prepare material roll tables 43 or buffer memory roll tables 45 on, and second backing plate roll table 41 also can directly be to RGV dolly 3 transport backing plate buttress.
The unstacking robot 42 is positioned at the downstream side of the second base plate roller way 41, the two unstacking roller ways 44 are distributed at the left side and the right side of the unstacking robot 42, and the upstream side of each unstacking roller way 44 is provided with an unstacking and material preparing roller way 43; the unstacking robot 42 is positioned in a space enclosed by the second base plate roller way 41, the unstacking material preparing roller way 43 and the conveying roller table mechanism 5, and plates are conveniently transferred through the unstacking robot 42.
The RGV trolley 3 is positioned between the automatic plate distribution mechanism 2 and the unstacking mechanism 4, and conveys the finished product stack obtained on the plate distribution roller way 22 or the quick plate distribution roller way 25 to an unstacking and material preparing roller way 43 or a cache roller way 45; while also conveying the shim plate stack on the second shim plate roller table 41 to the first shim plate roller table 21.
The conveying roller table mechanism 5 comprises a main conveying roller table 51 and a material preparation roller table 52, the material preparation roller table 52 is located on the feeding side of the cutting saw, the unstacking robot 42 places the plates on the main conveying roller table 51 and conveys the plates to the material preparation roller table 52 through the main conveying roller table 51, and the material preparation roller table 52 conveys the plates to the cutting saw.
The communicating roller way 15, the warehousing roller way 16, the material preparation roller way 23, the first backing plate roller way 21, the plate distribution roller way 22, the rapid plate distribution roller way 25, the unstacking roller way 44, the unstacking and material preparation roller way 43, the cache roller way 45 and the second backing plate roller way 41 in the system are all roller table conveyors with power.
The automatic plate distributing and feeding method for processing the household plates comprises the following steps:
s1: comparing the finished product stack information in the production order with the plate stack information in the vertical warehouse mechanism 1, if the plate stack contains the same type and quantity of plates as the finished product stack, directly taking the plate stack out of the warehouse and placing the plate stack on the rapid plate distribution roller way 25 to form the finished product stack, and executing S2;
otherwise, executing the following steps:
s11: and controlling the vertical warehouse mechanism 1 to take the plate stacks needed to be used out of the warehouse according to the production orders and placing the plate stacks on the material preparation roller table 23.
The plate taking mechanism 1 takes out all the plates on the warehouse position every time. The vertical warehouse mechanism 1 is used for discharging the plate stacks: the production order comprises the type and the number of the plates; the vertical warehouse mechanism 1 takes a plurality of plate stacks required by the production order out of the warehouse and places the plate stacks on the material preparation roller bed 23, and the MES system correspondingly stores the plate number, the design and color information and the information of the material preparation roller bed 23.
Specifically, the sheet stacks to be used are taken according to the production orders, and the second roadway vehicle 13 conveys the sheet stacks to the material preparation roller bed 23. When the plate stack is positioned on the rack 17 at the two sides of the first tunnel vehicle channel 12, the first tunnel vehicle 11 is controlled to take the plate stack and place the plate stack on the communicating roller way 15, and then the second tunnel vehicle 13 is controlled to convey the required plate stack to the material preparing roller way 23. When the pack is on the shelf 17 on both sides of the second tunnel car channel 14, the second tunnel car 13 is controlled to take the pack and deliver the required pack onto the stock roller 23.
Warehousing the plate stack: and allocating a storage position for the sheet stack, conveying the sheet stack to a first roadway vehicle channel 12 or a second roadway vehicle channel 14 through a storage roller way 16, and storing the sheet stack in a storage through a first roadway vehicle 11 or a second roadway vehicle 13.
S12: the control truss mechanism 24 sucks the tie plates from the second tie plate roller table 41 and places them on the plate distribution roller table 22.
S13: the truss mechanism 24 is controlled to transfer the required plates from the material preparation roller 23 to the plate preparation roller 22 in sequence according to the production order until the plate preparation is completed to form a finished product stack, and S2 is executed.
To identify each sheet, an identification number is programmed for each sheet. In the specific implementation, stack numbers are distributed to the finished product stacks, each sheet is numbered according to the sheet distribution sequence, and the stack numbers and the numbers form the identification number of each sheet together. When a production order is placed, the sawing scheme of each plate is also determined; the unique identification number is compiled for each sheet, the state of each sheet can be tracked, and after the sheet is threaded to a certain cutting saw, the sawing scheme is correspondingly sent to the cutting saw, so that automatic processing is realized.
S2: the RGV trolley 3 conveys the finished product stack to a stack disassembling mechanism 4;
specifically, the plate distribution roller way 22 sends a discharging request instruction, the RGV trolley 3 moves to the position of the plate distribution roller way 22 after receiving the discharging instruction and sends an in-place instruction, the plate distribution roller way 22 sends a discharging permission instruction after receiving the in-place instruction, and the plate distribution roller way 22 conveys a finished product stack to the RGV trolley 3; when the RGV trolley 3 detects that the finished product stack is in place, a discharging completion instruction is sent;
the RGV trolley 3 moves to the unstacking and material preparing roller way 43 or the cache roller way 45 and sends an in-place instruction after in-place; the unstacking and material preparing roller way 43 or the cache roller way 45 sends out an allowable feeding instruction, the RGV trolley 3 conveys the finished product stack to the unstacking and material preparing roller way 43 or the cache roller way 45, and the conveying is finished when the finished product stack is detected to be in place.
The position of the RGV 3 is judged by a laser ranging sensor when the RGV moves; starting points are set on the moving track of the RGV trolley 3, and correspondingly, each unstacking roller way 44, the unstacking and material preparing roller way 43, the cache roller way 45, the plate distribution roller way 22 and the rapid plate distribution roller way 25 have unique position data.
S3: the unstacking mechanism 4 splits the finished product stack on the unstacking roller table 44 into individual sheets and brings them on line.
The unstacking robot 42 sequentially takes the sheets in the same finished product stack away and places them onto the main conveyor roller table 51, completing the unstacking.
The unstacking robot 42 waits for a plate placing instruction after receiving the information that the finished product stack reaches the unstacking roller way 44; after the cutting saw is ready, the unstacking robot 42 is controlled to suck the single sheet materials of the finished product stack, and then the sheet materials are placed on the main conveying roller table 51.
The finished product stack is preferably on-line, and when the unstacking roller way 44, the unstacking and material preparing roller way 43 and the buffer roller way 45 are all full, the finished product stack is sent back to the vertical warehouse mechanism 1. By applying the plate matching mode, the plate matching can be realized in advance, the matched finished product stack is sent back to the vertical warehouse mechanism 1, and the finished product stack is directly placed on the quick plate matching roller way 25 when the finished product stack needs to be put on line. This join in marriage board mode usable high-class free time of evening joins in marriage the board, great saving join in marriage the board time, improved the production efficiency of production line.
The unstacking mechanism 4 places the sheet on the main conveying roller table 51; then, it is judged that the stock preparation roller table 52 before the cutting saw has no sheet and the cutting saw is normal, and the main conveying roller table 51 is controlled to convey the sheet to the stock preparation roller table 52 to complete the feeding. When the cutting saw sends a fault signal, the material preparation roller table 52 is controlled to reversely convey, and then the main conveying roller table 51 is controlled to convey to the material preparation roller table 52 without the plate and with the cutting saw normal, so that plate loss of the production order can be avoided, and the automatic distribution process is perfectly solved.
The system also comprises a vertical library management system and an MES system; the operation of the vertical warehouse mechanism 1 is controlled by a vertical warehouse management system, and the vertical warehouse management system records the color and the quantity of each warehouse location and shares the color and the quantity to an MES system. The production manager controls the automatic plate distribution mechanism 2, the RGV trolley 3, the unstacking mechanism 4 and the conveying roller table mechanism 5 through the MES system, and can realize communication with the vertical warehouse management system. The library management system and the MES system are both in the prior art, and are not an improvement point of the present invention, and are not described herein.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. House panel processing is with automatic board feeding system that joins in marriage, its characterized in that: comprises that
The vertical warehouse mechanism (1) is used for carrying out warehouse entry and warehouse exit operations on the plate stack;
an automatic plate matching mechanism (2) comprises
The plurality of stock preparation roller tables (23) are used for placing plate stacks discharged from the vertical warehouse mechanism (1);
a plurality of first base plate roller ways (21) for placing the base plate stacks;
a plurality of plate matching roller ways (22) for matching plates and outputting finished product stacks;
the truss mechanism (24) is used for transferring the plate positioned on the material preparation roller way (23) to the plate distribution roller way (22);
and a plurality of rapid plate matching roller ways (25) for placing finished product stacks discharged from the vertical warehouse mechanism (1);
the unstacking mechanism (4) is used for splitting the finished product stack into single plates to be fed on line; the unstacking mechanism (4) comprises
The unstacking robot (42) is used for threading the single plate;
a plurality of unstacking roller tables (44) for placing stacks of finished products to be unstacked;
the de-stacking and material-preparing roller ways (43) are used for conveying finished product stacks to the de-stacking roller way (44);
and a plurality of second pad roller tables (41) for placing pads;
and the RGV trolley (3) is used for conveying the finished product stacks prepared by the automatic plate preparation mechanism (2) to the unstacking mechanism (4).
2. The automatic board distributing and feeding system for processing household boards as claimed in claim 1, wherein: the vertical warehouse mechanism (1) comprises
The garage comprises a plurality of garage frames (17), wherein a first roadway vehicle channel (12) and a second roadway vehicle channel (14) are formed among the garage frames (17); the first laneway vehicle channel (12) is communicated with the second laneway vehicle channel (14) through a communicating roller way (15);
the first roadway vehicle (11), wherein the first roadway vehicle (11) is positioned in a first roadway vehicle channel (12);
the second roadway vehicle (13), the second roadway vehicle (13) is located in a second roadway vehicle channel (14);
and the warehousing roller way (16), the warehousing roller way (16) is positioned at the end parts of the first roadway vehicle channel (12) and the second roadway vehicle channel (14), and can convey the plate stacks to the first roadway vehicle (11) and the second roadway vehicle (13).
3. The automatic board distributing and feeding system for processing household boards as claimed in claim 1, wherein: the unstacking mechanism (4) also comprises a plurality of buffer roller ways (45).
4. The automatic board distributing and feeding system for processing household boards as claimed in claim 1, wherein: the plate cutting machine further comprises a conveying roller table mechanism (5) which is used for conveying single plates split by the unstacking robot (42) to the cutting saw.
5. The automatic board distributing and feeding system for processing household boards as claimed in claim 4, wherein: conveying roller platform mechanism (5) are including main conveying roller platform (51) and feed preparation roller platform (52), and feed preparation roller platform (52) are located the feed side of cutting the material saw, and unstacking robot (42) is placed panel on main conveying roller platform (51), carries to feed preparation roller platform (52) through main conveying roller platform (51), and feed preparation roller platform (52) are to cutting the material saw and carry panel.
6. Processing of house panel is with automatic board material loading method of joining in marriage, its characterized in that: the method comprises the following steps:
s1: comparing the finished product stack information in the production order with the plate stack information in the vertical warehouse mechanism (1), if the plate stack contains the same type and quantity of plates as the finished product stack, directly delivering the plate stack out of the warehouse and placing the plate stack on a quick plate distribution roller way (25) to form a finished product stack, and executing S2;
otherwise, executing the following steps:
s11: controlling a vertical warehouse mechanism (1) to take the plate stack needed to be used out of the warehouse according to the production order and placing the plate stack on a material preparation roller way (23);
s12: the truss mechanism (24) is controlled to suck the base plates from the second base plate roller way (41) and place the base plates on the plate distribution roller way (22);
s13: controlling a truss mechanism (24) to sequentially transfer the required plates from the material preparation roller way (23) to a plate distribution roller way (22) according to the production order until the plate distribution is completed to form a finished product stack, and executing S2;
s2: the RGV trolley (3) conveys the finished product stack to the stack disassembling mechanism (4);
s3: the unstacking mechanism (4) splits the finished product stack on the unstacking roller way (44) into single plates and threads the single plates.
7. The automatic plate distribution and feeding method for processing the household plates as claimed in claim 6, wherein the method comprises the following steps: in the step S2, the plate distribution roller way (22) sends a discharging request instruction, the RGV trolley (3) receives the discharging instruction, moves to the position of the plate distribution roller way (22) and sends an in-place instruction, the plate distribution roller way (22) receives the in-place instruction and sends a discharging permission instruction, and the plate distribution roller way (22) conveys a finished product stack to the RGV trolley (3); when the RGV trolley (3) detects that the finished product stack is in place, a discharging completion instruction is sent;
the RGV trolley (3) moves to a destacking and material preparing roller way (43) or a cache roller way (45), and sends an in-place instruction after in-place; the unstacking and material preparing roller way (43) or the cache roller way (45) sends out a feeding permission instruction, the RGV trolley (3) conveys the finished product stack to the unstacking and material preparing roller way (43) or the cache roller way (45), and the conveying is finished when the finished product stack is detected to be in place.
8. The automatic plate distribution and feeding method for processing the household plates as claimed in claim 6, wherein the method comprises the following steps: in the step S1, distributing stack numbers for the finished product stacks, numbering each sheet according to the plate distribution sequence, wherein the stack numbers and the numbering form an identification number of each sheet;
when the unstacking mechanism (4) does not have a station for receiving the finished product stack, the finished product stack is conveyed back to the vertical warehouse mechanism (1).
9. The automatic plate distribution and feeding method for processing the household plates as claimed in claim 6, wherein the method comprises the following steps: the unstacking mechanism (4) places the plates on a main conveying roller table (51); and then judging that the material preparation roller table (52) before the cutting saw has no plate and the cutting saw is normal, and controlling the main conveying roller table (51) to convey the plate to the material preparation roller table (52) to finish feeding.
10. The automatic board distributing and feeding method for processing the household boards as claimed in claim 9, wherein the method comprises the following steps: when the cutting saw sends a fault signal, the material preparation roller table (52) is controlled to reversely convey, and then the main conveying roller table (51) is controlled to convey to the material preparation roller table (52) without the plate and with the normal cutting saw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110421467.3A CN112978194B (en) | 2021-04-20 | 2021-04-20 | Automatic plate distribution and feeding system and method for household plate processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110421467.3A CN112978194B (en) | 2021-04-20 | 2021-04-20 | Automatic plate distribution and feeding system and method for household plate processing |
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| CN115520554A (en) * | 2022-10-27 | 2022-12-27 | 太仓同晟工业自动化有限公司 | Flexible sorting system and method for plates |
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