CN112518911B - Plate processing production line - Google Patents
Plate processing production line Download PDFInfo
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- CN112518911B CN112518911B CN202011203710.6A CN202011203710A CN112518911B CN 112518911 B CN112518911 B CN 112518911B CN 202011203710 A CN202011203710 A CN 202011203710A CN 112518911 B CN112518911 B CN 112518911B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
Abstract
The application relates to the field of panel processing lines, especially relate to a panel processing lines, it includes: the device comprises a first area, a second area and a third area, wherein the first area is used for storing and roughly processing raw materials, the second area is used for finely processing the raw materials, and the third area is used for post-processing the raw materials; conveying modules are arranged between the first area and the second area and between the second area and the third area; the conveying module comprises a walking channel extending in the direction perpendicular to the region arrangement direction and a plurality of first conveying devices arranged in the walking channel and moving in the extending direction of the walking channel, and the conveying direction of the first conveying devices is parallel to the region arrangement direction. This application has the effect that promotes space utilization.
Description
Technical Field
The application relates to the field of plate processing production lines, in particular to a plate processing production line.
Background
At present, a lot of furniture in the market are made of wood boards, and along with the improvement of living standard of people, the demand for the board furniture is increased.
In the processing process of the plate, the general technological processes include sorting, cutting, milling, slotting, drilling, edge sealing, packaging and the like, and the existing method generally arranges the equipment involved in the technological process in an annular shape, so that a worker can transport the plate raw materials at the annular center and butt joint the plate raw materials among different equipment, but in the mode, a large blank area needs to be reserved among the equipment, and the space utilization rate is low.
Disclosure of Invention
In order to promote space utilization, this application provides a panel processing lines.
The application provides a panel processing lines adopts following technical scheme:
a panel processing line, comprising:
the device comprises a first area, a second area and a third area, wherein the first area is used for storing and roughly processing raw materials, the second area is used for finely processing the raw materials, and the third area is used for post-processing the raw materials;
conveying modules are arranged between the first area and the second area and between the second area and the third area;
the conveying module comprises a walking channel extending in the direction perpendicular to the region arrangement direction and a plurality of first conveying devices arranged in the walking channel and moving in the direction along the extending direction of the walking channel, and the conveying direction of the first conveying devices is parallel to the region arrangement direction.
By adopting the technical scheme, the process flow is divided into three areas, the three areas are linearly arranged, the equipment related to the process flow in the plate processing is roughly linearly arranged, compared with the annular arrangement, a larger area does not need to be left between the equipment, so the space utilization rate is greatly improved, in addition, the conveying module is arranged between the two adjacent areas, when the raw material is processed, the plate is firstly conveyed into the first area for classification and arrangement, the rough processing is carried out in the first area, the plate is preliminarily processed to be roughly sized or shaped, the preliminarily processed plate is butted to the next procedure in the second area through the conveying module arranged between the first area and the second area, the raw material is processed into a finished product after the second area is subjected to finish processing, and the conveying module is arranged between the second area and the third area, transport finished plate to the third region and carry out the aftertreatment, can leave the factory after handling and packing are accomplished, and at the first region, set up transport module between second region and the third region, make the staff be convenient for move about through the walking passageway, also be convenient for transport the raw materials through the first conveyor who removes in the walking passageway, make the raw materials of different grade type can be between first region and second region when processing, and dock wantonly on the regional direction of arrangement between second region and the third region, promote the convenience and the machining efficiency of producing line processing.
Preferably, the first region is provided with:
the raw material transfer module is positioned on one side of the first area and used for transferring and temporarily storing the raw materials;
the raw material sorting module is positioned on one side of the raw material transfer module and used for classifying, sorting and storing raw materials, and the outlet end of the raw material transfer module is connected to the inlet end of the raw material sorting module;
the cutting module is arranged on one side of the raw material finishing module, which is opposite to the raw material transfer module, and is used for cutting the raw materials;
the rough machining module is arranged on one side, close to the second area, of the raw material sorting module and is used for milling, slotting and drilling raw materials;
second conveying devices are arranged between the raw material sorting module and the cutting module, between the raw material sorting module and the rough machining module and on one side of the rough machining module close to a second area;
through adopting above-mentioned technical scheme, through the raw materials transfer module and raw materials arrangement module, classify, arrange in order and store to the panel raw materials to through second conveyor, with raw materials arrangement module, rough machining module and the regional formation flow direction of connection of second, and through second conveyor, with raw materials arrangement module, open and connect between the material module and form the flow direction of processing line, with the raw materials to the different processing order of needs, promote the suitability and the convenience of flow direction of line.
Preferably, the first region further includes:
and the checking module is arranged on one side of the rough machining module, which is close to the second area, and is used for checking and correcting the raw materials.
Through adopting above-mentioned technical scheme, set up the check-up module in first region, after panel process rough machining to before the finish machining, be convenient for directly carry out size check and correction to the panel of utensil shape just, with the condition that reduces panel and carry out the finish machining scrapped after getting into the second region, promote the yields of panel processing.
Preferably, a second conveying device which extends towards the second area and passes through the rough machining module is arranged on one side, close to the second area, of the cutting module.
Through adopting above-mentioned technical scheme, set up second conveyor between cutting the material module and the second region, make to cut and to dock between the material module is direct and the second region, and make to cut the second conveyor between material module and the second region and pass through rough machining module, couple together raw materials arrangement module, cutting the material module and rough machining module and form new processing line to more raw materials that need different processing sequences, promote the suitability and the convenience of assembly line.
Preferably, a conveying module is arranged in the middle of the second conveying device on one side of the cutting module, which is close to the second area.
Through adopting above-mentioned technical scheme, set up the transport module in second conveyor middle part to be convenient for the staff moves about and is convenient for transport the raw materials in first region.
Preferably, the roughing module comprises:
the first CNC machining center is positioned on one side, close to the second area, of the raw material sorting module, and a second conveying device is arranged between the raw material sorting module and the first CNC machining center;
the second CNC machining center is positioned on one side, opposite to the raw material transferring module, of the first CNC machining center;
and one sides of the first CNC machining center and the second CNC machining center, which are close to the second area, are provided with second conveying devices extending towards the second area.
By adopting the technical scheme, the plate is milled, grooved and drilled under the matching of the first CNC machining center and the second CNC machining center, and the first CNC machining center is directly connected with the raw material arranging module through a second conveying device, when a plate with larger size needs to be processed, the plate can be directly conveyed to a first CNC (computer numerical control) processing center from the raw material sorting module for milling, slotting and drilling, after rough machining, the steel plate is directly butted into the second area for finish machining without a cutting module, when a plate with a smaller size needs to be machined, the raw material is conveyed to the cutting module from the raw material arranging module, the plate is cut into a smaller size and then conveyed to a second CNC machining center through a second conveying device, milling, grooving and drilling are carried out on the plates, the plates in different shapes are processed through different production lines, and applicability and convenience are improved.
Preferably, the second region is provided with:
the first edge sealing device, the second edge sealing device and the third edge sealing device are linearly and sequentially arranged along the direction vertical to the area arrangement direction;
the first edge sealing device corresponds to the raw material transfer module in the region arrangement direction, the second edge sealing device corresponds to the second CNC machining center in the region arrangement direction, and the third edge sealing device corresponds to the cutting module in the region arrangement direction.
By adopting the technical scheme, the first edge sealing device, the second edge sealing device and the third edge sealing device are arranged, when the plates need to be subjected to edge sealing directly, the plates in the raw material middle ring module are directly conveyed to the first edge sealing device along the area arrangement direction for edge sealing, other production lines are not needed, the plate processing efficiency is improved, and a first CNC (computer numerical control) processing center adjacent to the raw material transfer module is convenient to convey to the first edge sealing device directly for edge sealing; the plate processed by the second CNC processing center can be directly transported to a second edge sealing device along the region arrangement direction for edge sealing; the plates cut by the cutting module can be directly conveyed to a third edge sealing device along the region arrangement direction for edge sealing; therefore, different edge sealing devices correspond to different process flows, and the processing efficiency and the transportation convenience of the plate are improved.
Preferably, the first edge sealing device comprises a first edge sealing machine and a first rotary conveyor connected between a feeding end and a discharging end of the first edge sealing machine.
Through adopting above-mentioned technical scheme, set up first rotary transporter on first bag sealer, make directly carry to the great panel of size of first bag sealer from raw materials transfer module or first CNC machining center when carrying out the banding, can revolve through first rotary transporter, reduce staff's intensity of labour, and promote the efficiency to the panel banding.
Preferably, a second conveying device is arranged between the first edge sealing device and the first edge sealing device, two ends of the second conveying device are respectively connected with the conveying modules on two sides, and the second conveying device corresponds to the first CNC machining center in the region arrangement direction.
Through adopting above-mentioned technical scheme, set up the second banding device of connecting both ends in the second is regional, at first be convenient for carry out the aftertreatment in the second region to the panel direct through the second region that need not through the banding after first CNC machining center processing is accomplished, and be convenient for transport the panel after first banding device and second banding device banding and carry out the aftertreatment in the third region, further promote efficiency and the convenience to panel processing.
Preferably, the third region is provided with:
the post-processing module is used for finishing and packaging the processed plates;
and the vertical conveying device is used for conveying the packaged plates.
Through adopting above-mentioned technical scheme, set up the aftertreatment module in rough machining and finish machining and produce the end of line, make and accomplish the panel after the finish machining in rough machining and the second region through first region and directly carry to arrange in order and pack in the third region according to the order after accomplishing the processing, reduce the repetitive motion to panel transportation, promote machining efficiency, after panel advances the packing, transport to the upper strata or lower floor packing through vertical conveyor and dispatch from the factory, promote space utilization.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the plate processing production line is divided into three large areas which are linearly distributed, so that the space utilization rate of the production line is improved;
2. different processing lines are arranged for plates with different processing flows, and the overall applicability, functionality and convenience of the production line are improved.
Drawings
Fig. 1 is an overall schematic diagram of the present embodiment.
Fig. 2 is a schematic diagram of the conveying module in the present embodiment.
Fig. 3 is a schematic diagram of the first region in this embodiment.
Fig. 4 is a schematic view of a second region in the present embodiment.
Fig. 5 is a schematic view of a third region in the present embodiment.
Description of the reference numerals: 1. a first region; 2. a second region; 3. a third region; 4. a delivery module; 5. a second conveying device; 6. a walking channel; 7. a first conveying device; 8. a first track; 9. a raw material transfer module; 10. a raw material sorting module; 11. a cutting module; 12. a rough machining module; 13. a checking module; 14. a first inlet; 15. a shelf; 16. a second track; 17. a mechanical arm; 18. a storage rack; 19. an electronic cutting saw; 20. a first CNC machining center; 21. a second CNC machining center; 22. a second inlet; 23. a calibration stand; 24. a first edge sealing device; 25. a second edge sealing device; 26. a third edge sealing device; 27. a first edge bonding machine; 28. a first rotary transporter; 29. a second edge bonding machine; 30. a second edge bonding machine; 31. a second rotary transporter; 32. a third inlet; 33. a post-processing module; 34. a vertical conveying device; 35. a third CNC machining center; 36. a packaging area; 37. and (7) arranging frames.
Detailed Description
The present application is described in further detail below with reference to figures 1-5.
The embodiment of the application discloses panel processing lines. Referring to fig. 1, a panel processing production line is including setting up in the factory building and being the first region 1, the second region 2 and the third region 3 that linear arrange in proper order, wherein, the factory building plan view is rectangle, the array orientation of first region 1, the second region 2 and the third region 3 is regional array orientation and with the long limit direction of factory building, all be provided with transport module 4 between first region 1 and the second region 2, between the second region 2 and the third region 3, all be provided with a plurality of second conveyor 5 in first region 1, the second region 2 and the third region 3.
Referring to fig. 1 and 2, the conveying module 4 includes a traveling passage 6 extending along a direction perpendicular to the region arrangement direction, a plurality of first conveying devices 7 disposed in the traveling passage 6 and moving along the direction of extension of the traveling passage 6, each first conveying device 7 is a movable roller way, a first rail 8 extending along the width direction of the plant is disposed in the traveling passage 6, the movable roller ways are slidably connected to the first rails 8, the conveying direction of the movable roller ways is parallel to the region arrangement direction, and the second conveying devices 5 are fixed roller ways.
The staff is convenient for move about through walking passageway 6, also is convenient for transport the raw materials through first conveyor 7 that removes in walking passageway 6, makes the raw materials of different grade type or different processing flow of needs can add man-hour between first region 1 and second region 2 to and dock wantonly on regional range orientation between second region 2 and the third region 3, promotes the convenience and the machining efficiency of producing line processing.
Referring to fig. 1 and 3, provided in the first region 1 are: the device comprises a raw material transfer module 9, a raw material sorting module 10, a cutting module 11, a rough machining module 12 and a checking module 13.
Raw materials transfer module 9 is located one side that is close to the long limit direction of factory building in first region 1, and the position that the factory building corresponds raw materials transfer module 9 is equipped with first entry 14, be convenient for the transport vechicle directly carry the raw materials to raw materials transfer module 9 in, raw materials transfer module 9 includes a plurality of supporter 15, a plurality of supporter 15 are arranged and are equipped with a plurality of rows along the long limit direction of factory building, and set up the passageway that supplies the transport vechicle to pass through between the supporter 15 is put to a plurality of rows, a supporter 15 that is close to first entry 14 corresponds first entry 14's position and is equipped with the breach, so that carry out the transfer to the raw materials, keep in.
Raw materials arrangement module 10 is located raw materials transfer module 9 is close to one side at 1 center in first region, raw materials arrangement module 10 includes vertical storehouse cabinet, vertical storehouse cabinet includes along the second track 16 that factory building length direction extends, sliding connection is in arm 17 on second track 16, set up respectively in two of second track 16 both sides and store frame 18, every is listed as and stores frame 18 and all sets up along second track 16 length direction, be close to the supporter 15 that stores frame 18 and be equipped with the breach to supply the transport vechicle to place the raw materials on supporter 15 on storing frame 18, and classify, arrange in order, store the raw materials on storing frame 18 through arm 17.
The cutting module 11 is arranged on one side of the raw material arranging module 10 relative to the raw material transfer module 9, the cutting module 11 comprises an electronic cutting saw 19, and a second conveying device 5 extending along the width direction of a factory building is arranged between a storage rack 18 close to one side of the electronic cutting saw 19 and the electronic cutting saw 19 so as to convey plates in the raw material arranging module 10 to the electronic cutting saw 19 for cutting.
The first CNC processing center 20 is located at one side of the raw material finishing module 10 close to the second area 2 and is close to the raw material transfer module 9, the first CNC processing center 20 is connected to one end of the row of storage shelves 18 close to the first inlet 14 close to the second area 2 through the second conveying device 5, so that the mechanical arm 17 directly conveys the board towards the first CNC processing center 20, and one side of the first CNC processing center 20 close to the second area 2 is provided with a plurality of second conveying devices 5 extending towards the second area 2.
And a second CNC machining center 21 located at a side of the first CNC machining center 20 opposite to the material relay module 9, wherein the second CNC machining center 21 corresponds to a row of storage racks 18 far away from the first inlet 14 in the area arrangement direction, and a side of the second CNC machining center 21 near the second area 2 is provided with a plurality of second conveying devices 5 extending toward the second area 2.
In order to facilitate the cutting of the material module 11 to convey the plate towards the second machining center, the electronic cutting saw 19 is provided with a plurality of second conveying devices 5 which extend towards the second area 2 and pass through the side of the second CNC machining center 21 near one side of the second area 2, so that the cutting module 11 is directly butted with the second area 2, the plate which does not need to be milled, grooved and drilled is convenient to directly cross the rough machining module 12 to be directly conveyed into the second area 2 for finish machining, the plate which is machined by the cutting module 11 is convenient to convey to one side of the second CNC machining center 21, and the second CNC machining center 21 is convenient to be fed.
Be located cutting module 11 is close to the 5 middle parts of second conveyor on one side of the second region 2 and is equipped with transport module 4, and the factory building corresponds this transport module 4 and is equipped with second entry 22 to in the staff of being convenient for gets into the operating area through second entry 22 and through the walking passageway 6 among the transport module 4 that corresponds, promote staff's convenience.
The checking module 13 is arranged on one side, close to the second area 2, of the second CNC machining center 21, the checking module 13 comprises a checking table 23 and is used for checking and correcting raw materials, after rough machining is conducted on the plates, before finish machining is conducted on the plates, size checking and correction can be conducted on the plates in the original shapes directly, the situation that the plates are scrapped when the plates enter the second area 2 in the finish machining mode is reduced, and the yield of plate machining is improved.
Referring to fig. 1 and 4, the second region 2 is provided with: the edge sealing device comprises a first edge sealing device 24, a second edge sealing device 25 and a third edge sealing device 26, wherein the first edge sealing device 24, the second edge sealing device 25 and the third edge sealing device 26 are arranged in sequence linearly along the direction perpendicular to the arrangement direction of the areas.
The second edge sealing device 25 corresponds to the second CNC machining center 21 in the region arrangement direction, one side of the second edge sealing device 25 close to the first region 1 is provided with a plurality of second conveying devices 5 extending towards the first region 1, one side of the second edge sealing device 25 close to the second region 2 is provided with a plurality of second conveying devices 5 extending towards the second region 2, the plate processed by the second CNC machining center 21 can be directly conveyed to the second edge sealing device 25 along the region arrangement direction for edge sealing, and the second edge sealing device 25 comprises a second edge sealing machine 3029.
Referring to fig. 1 and 5, the third region 3 is provided with: a post-processing module 33, a vertical conveying device 34 and a third CNC machining center 35.
The aftertreatment module is located the middle part along third district 3 on the factory building width direction, aftertreatment module 33 includes packing district 36 and a plurality of arrangement frame 37, and the staff of being convenient for arranges in order, packs the panel that processing was accomplished.
The vertical conveying device 34 is located on one side, close to the third edge sealing device 26, of the post-processing module 33, and after the plates are packaged, the plates are conveyed to an upper layer or a lower layer through the vertical conveying device to be packaged and leave a factory, and therefore space utilization rate is improved.
The third CNC processing center 35 is located at one side of the post-processing module 33 close to the first edge sealing device 24, and one side of the third CNC processing center 35 close to the second area 2 is provided with a plurality of second conveying devices 5 extending towards the second area 2, and a plurality of second conveying devices 5 extending along the area arrangement direction are arranged between the third CNC processing center 35 and the post-processing module 33.
The implementation principle of this application embodiment a panel processing lines does:
the three areas are linearly arranged, so that the equipment related to the process flow in the plate processing is approximately linearly arranged, and compared with the annular arrangement, a larger area does not need to be left between the equipment, and the space utilization rate is greatly improved.
The above are preferred embodiments of the present application, and the scope of protection of the present application is not limited thereto, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (5)
1. A sheet material processing line, comprising:
the device comprises a first area (1) for storing and roughly processing raw materials, a second area (2) for finely processing the raw materials and a third area (3) for post-processing the raw materials which are arranged in a linear sequence;
conveying modules (4) are arranged between the first area (1) and the second area (2) and between the second area (2) and the third area (3);
the conveying module (4) comprises a walking channel (6) extending in the direction perpendicular to the region arrangement direction, and a plurality of first conveying devices (7) arranged in the walking channel (6) and moving in the extending direction of the walking channel (6), wherein the conveying direction of the first conveying devices (7) is parallel to the region arrangement direction;
the first region (1) is provided with:
the raw material transfer module (9) is positioned on one side of the first area (1) and is used for transferring and temporarily storing raw materials;
the raw material sorting module (10) is positioned on one side of the raw material transfer module (9) and is used for classifying, sorting and storing raw materials, and the outlet end of the raw material transfer module (9) is connected to the inlet end of the raw material sorting module (10);
the cutting module (11) is arranged on one side, opposite to the raw material transfer module (9), of the raw material sorting module (10) and is used for cutting raw materials;
the rough machining module (12) is arranged on one side, close to the second area (2), of the raw material sorting module (10) and is used for milling, slotting and drilling raw materials;
a second conveying device (5) is arranged between the raw material sorting module (10) and the cutting module (11), between the raw material sorting module (10) and the rough machining module (12) and on one side of the rough machining module (12) close to the second area (2);
the first area (1) is also internally provided with:
the checking module (13) is arranged on one side, close to the second area (2), of the rough machining module (12) and is used for checking and correcting the raw materials;
the roughing module (12) comprises:
the first CNC machining center (20) is positioned on one side, close to the second area (2), of the raw material sorting module (10), and a second conveying device (5) is arranged between the raw material sorting module (10) and the first CNC machining center (20);
the second CNC machining center (21) is positioned at one side, opposite to the raw material transfer module (9), of the first CNC machining center (20);
one sides of the first CNC machining center (20) and the second CNC machining center (21) close to the second area (2) are provided with second conveying devices (5) extending towards the second area (2);
the second area (2) is internally provided with:
the first edge sealing device (24), the second edge sealing device (25) and the third edge sealing device (26) are linearly and sequentially arranged along the direction vertical to the region arrangement direction;
the first edge sealing device (24) corresponds to the raw material transfer module (9) in the area arrangement direction, the second edge sealing device (25) corresponds to the second CNC machining center (21) in the area arrangement direction, and the third edge sealing device (26) corresponds to the cutting module (11) in the area arrangement direction;
and the third region is internally provided with:
the post-processing module (33) is used for arranging and packaging the processed plates;
and a vertical conveying device (34) for conveying the packaged plate.
2. A board processing line according to claim 1, characterised in that the side of the blanking module (11) close to the second zone (2) is provided with a second conveyor (5) extending towards the second zone (2) and past the roughing module (12).
3. A board processing line according to claim 2, characterized in that: and a conveying module (4) is arranged in the middle of the second conveying device (5) on one side of the cutting module (11) close to the second area (2).
4. A board processing line according to claim 1, characterized in that: the first edge sealing device (24) comprises a first edge sealing machine (27) and a first rotary conveyor (28) connected between a feeding end and a discharging end of the first edge sealing machine (27).
5. A board processing line according to claim 1, characterized in that: and a second conveying device (5) with two ends respectively connected with the conveying modules (4) on two sides and corresponding to the first CNC machining center (20) in the region arrangement direction is arranged between the first edge sealing device (24) and the first edge sealing device (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011203710.6A CN112518911B (en) | 2020-11-02 | 2020-11-02 | Plate processing production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011203710.6A CN112518911B (en) | 2020-11-02 | 2020-11-02 | Plate processing production line |
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| CN112518911A CN112518911A (en) | 2021-03-19 |
| CN112518911B true CN112518911B (en) | 2022-09-16 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115042286B (en) * | 2022-06-25 | 2023-02-28 | 北京建工集团有限责任公司 | A automatic operation line for building templates prefabrication processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB888451A (en) * | 1959-02-02 | 1962-01-31 | Eduard Righi | Improvements in or relating to methods of and machines for manufacturing window or like frames |
| CN104787569B (en) * | 2015-04-20 | 2017-05-10 | 南京我乐家居股份有限公司 | Automatic panel production line |
| CN109230339A (en) * | 2018-08-16 | 2019-01-18 | 广东玛格家居有限公司 | Plate stream cabinet body production line |
| CN109702843A (en) * | 2019-01-22 | 2019-05-03 | 广东玛格家居有限公司 | Exempt from the flow production line of paint film pressed wood door |
| CN109693291B (en) * | 2019-02-22 | 2024-03-29 | 索菲亚家居湖北有限公司 | Automatic production line for customizing furniture boards |
| CN210679054U (en) * | 2019-09-02 | 2020-06-05 | 山东安信木业有限公司 | Whole-house customized intelligent plate-type furniture conveying production line |
| CN110773449B (en) * | 2019-10-30 | 2020-08-14 | 南京林业大学 | Board-like customization furniture letter sorting system and flow |
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